Printed electronics - Part 202-5: Materials - Conductive ink - Mechanical bending test of a printed conductive layer on an insulating substrate

IEC 62899-202-5:2018(E) specifies a mechanical bending test for evaluating the electrical properties of a printed conductive layer on an insulating substrate under repeated mechanical deformation.

General Information

Status
Published
Publication Date
27-Sep-2018
Technical Committee
TC 119 - Printed Electronics
Drafting Committee
WG 2 - TC 119/WG 2
Current Stage
PPUB - Publication issued
Start Date
28-Sep-2018
Completion Date
28-Sep-2018

Overview

IEC 62899-202-5:2018 defines a standardized mechanical bending test for evaluating the electrical behavior of a printed conductive layer on an insulating (flexible) substrate under repeated deformation. The standard describes the sliding-plate bending test method used in printed electronics to assess conductivity degradation and long-term reliability of conductive inks and printed conductive films.

Key topics and requirements

  • Scope: Mechanical bending test for printed conductive layers on flexible insulating substrates (conductive ink / conductive film).
  • Test method: A sliding plate (reciprocating linear motion) bends the sample into a half-circle between two plates, producing cyclic bending/unbending (sliding plate test). Electrical properties are measured through conductive metal grips.
  • Specimen geometry: Rectangular specimens for uniform strain. Standard specimen sizes (effective sample length × width) include:
    • Type A: 30 × 10 mm
    • Type B: 30 × 30 mm
    • Type C: 50 × 10 mm
    • Type D: 50 × 25 mm
    • Type E: 80 × 50 mm
    • (Alternatively, any specimen with length ≥ 4× the linear motion length)
  • Apparatus: Two rigid, smooth plates with adjustable gap; one plate moves linearly (0–30 mm). Grips must be conductive for electrical connection; plates are typically insulating (resin, polycarbonate, mono-cast nylon).
  • Environmental conditions: Standard measurement atmosphere as defined in the standard series - temperature (23 ± 2) °C, relative humidity (50 ± 10) %, air pressure 86–106 kPa.
  • Measurements and analysis: Electrical resistance/conductivity is tracked during cycling; bending strain is characterized (Annex A) using the relation ε = (h + t) / 2r (nominal bending strain as a function of substrate thickness h, printed film thickness t, and curvature radius r). Reporting guidelines and data-analysis procedures are specified.

Applications and users

  • Practical uses:
    • Reliability testing and lifetime/ fatigue evaluation of printed conductive tracks and electrodes.
    • Quality control and supplier qualification of conductive inks and printed films.
    • Comparative R&D for ink formulation, post-treatment, and substrate selection.
    • Design validation for flexible electronics: wearables, flexible displays, RFID antennas, sensors, and printed interconnects.
  • Typical users:
    • Conductive ink manufacturers and material suppliers
    • Printed electronics manufacturers and OEMs
    • Independent test laboratories and certification bodies
    • R&D teams in flexible electronics and materials science

Related standards

  • IEC 62899-202:2016 - Printed electronics: Materials - Conductive ink (normative reference)
  • Other parts of the IEC 62899 series and relevant testing standards (e.g., ISO 527-3 referenced for specimen dimensions)

Keywords: IEC 62899-202-5:2018, printed electronics, conductive ink, conductive layer, mechanical bending test, sliding plate test, bending strain, flexible substrate, reliability testing.

Standard

IEC 62899-202-5:2018 - Printed electronics - Part 202-5: Materials - Conductive ink - Mechanical bending test of a printed conductive layer on an insulating substrate

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Frequently Asked Questions

IEC 62899-202-5:2018 is a standard published by the International Electrotechnical Commission (IEC). Its full title is "Printed electronics - Part 202-5: Materials - Conductive ink - Mechanical bending test of a printed conductive layer on an insulating substrate". This standard covers: IEC 62899-202-5:2018(E) specifies a mechanical bending test for evaluating the electrical properties of a printed conductive layer on an insulating substrate under repeated mechanical deformation.

IEC 62899-202-5:2018(E) specifies a mechanical bending test for evaluating the electrical properties of a printed conductive layer on an insulating substrate under repeated mechanical deformation.

IEC 62899-202-5:2018 is classified under the following ICS (International Classification for Standards) categories: 31.180 - Printed circuits and boards; 87.080 - Inks. Printing inks. The ICS classification helps identify the subject area and facilitates finding related standards.

IEC 62899-202-5:2018 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


IEC 62899-202-5 ®
Edition 1.0 2018-09
INTERNATIONAL
STANDARD
colour
inside
Printed electronics –
Part 202-5: Materials – Conductive ink – Mechanical bending test of a printed
conductive layer on an insulating substrate

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IEC 62899-202-5 ®
Edition 1.0 2018-09
INTERNATIONAL
STANDARD
colour
inside
Printed electronics –
Part 202-5: Materials – Conductive ink – Mechanical bending test of a printed

conductive layer on an insulating substrate

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 31.180; 87.080 ISBN 978-2-8322-6072-2

– 2 – IEC 62899-202-5:2018 © IEC 2018
CONTENTS
FOREWORD . 3
INTRODUCTION . 5
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 6
4 Standard environmental conditions . 7
5 Test sample . 7
5.1 General . 7
5.2 Size of test sample . 8
6 Testing method and test apparatus . 8
6.1 General . 8
6.2 Test apparatus . 8
6.3 Test procedure . 9
6.4 Measurement . 10
7 Data analysis . 11
7.1 Reporting the electrical properties . 11
7.2 Report of the results . 11
Annex A (normative) Stress state in bending deformation – Bending strain calculation . 12
Annex B (informative) Damage area and electrical resistance change after sliding
plate test. 13
B.1 Damage area . 13
B.2 Comparison of bending test methods . 13
Bibliography . 15

Figure 1 – Schematic diagram of mechanical test of printed film . 8
Figure 2 – Apparatus for mechanical test of printed film . 9
Figure A.1 – Bending strain and curvature relation in bent printed film . 12
Figure A.2 – Schematic of outer bending and inner bending . 12
Figure B.1 – Images of metal film after sliding test . 13
Figure B.2 – Electrical resistance changes of sliding plate test and simple bending test . 14

Table 1 – List of the size of the specimen . 8
Table 2 – Combination of the effective sample length and the linear motion length . 10
Table 3 – Resistance range of the test piece and the applied current . 10

INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
PRINTED ELECTRONICS –
Part 202-5: Materials – Conductive ink – Mechanical bending test
of a printed conductive layer on an insulating substrate

FOREWORD
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International Standard IEC 62899-202-5 has been prepared by IEC technical committee 119:
Printed Electronics.
The text of this International Standard is based on the following documents:
FDIS Report on voting
119/227/FDIS 119/235/RVD
Full information on the voting for the approval of this International Standard can be found in
the report on voting indicated in the above table.
This document has been drafted in accordance with the ISO/IEC Directives, Part 2.

– 4 – IEC 62899-202-5:2018 © IEC 2018
A list of all parts in the IEC 62899 series, published under the general title Printed electronics,
can be found on the IEC website.
The committee has decided that the contents of this document will remain unchanged until the
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the specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
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INTRODUCTION
The printing process is a highly promising technology for the fabrication of flexible devices. In
particular, a printed conductive layer on an insulating substrate will be widely employed as an
electrode or as an interconnect for flexible devices. It will be dealt with and commercialized as
a type of composite material in which the conductive layer is formed on the substrate as a
conductor.
For a conductive film, the electrical property under mechanical deformation is very important
because it is highly sensitive to mechanical stress and degrades well before the mechanical
fracture. Therefore, a method for evaluating the conductivity of film materials provided by
suppliers, sometimes including an in situ measurement system, is required in the industry as
these are the basic materials which will be used in printed devices. Although some bending
tests already exist, it is necessary to consider the unique characteristics of the printed films
that are fabricated on a polymer substrate, which is weak under high temperature. These films
are operated under severe mechanical deformations, unlike the conventional
Si- or glass-based conductive films.
In this document, a mechanical bending test is described to evaluate the electrical property of
a printed conductive layer on a substrate under repeated mechanical deformations. This
sliding plate test method can be available for practical application in the industry by enabling
the long-term reliability testing of printed film.

– 6 – IEC 62899-202-5:2018 © IEC 2018
PRINTED ELECTRONICS –
Part 202-5: Materials – Conductive ink – Mechanical bending test
of a printed conductive layer on an insulating substrate

1 Scope
This International Standard specifies a mechanical bending test for evaluating the electrical
properties of a printed conductive layer on an insulating su
...

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