EN 1010-1:2004+A1:2010
(Main)Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 1: Common requirements
Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 1: Common requirements
1.1 This document applies to:
- printing machines for printing on paper and similar materials, including screen printing presses; equipment used in the preparation of the printing process and additional equipment on printing machines are also considered to be printing machines. This standard also covers machinery used for the handling of paper, products, printing formes and inks (before and after the printing process) as well as machinery for cleaning printing formes and checking the print quality (auxiliary printing machinery).
- paper converting machines, i. e. machines to process, convert or finish paper, board and similar materials which are processed, converted or finished in a similar manner.
NOTE Similar substrates are, for example, board, corrugated board, plastic film, aluminium foil, sheet metal and photographic paper.
1.2 This document deals with all common significant hazards relevant to printing and paper converting machinery when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4).
1.3 This document is not applicable to printing and paper converting machines which are manufactured before the date of publication of this document by CEN.
1.4 This document does not apply to:
- winder-slitters and sheeters in paper finishing (sheeters with unwinders) (see EN 1034-1:2000,
EN 1034-3:2000, EN 1034-5:2005);
- office-type collating machines equipped with friction feeders;
- mail processing machines;
- machines used for filling packages (such as machines for shaping, filling, and closing the package);
- textile printing presses.
Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 1: Gemeinsame Anforderungen
1.1 Dieses Dokument gilt für Druckmaschinen zum Drucken auf Papier und ähnlichen Stoffen einschließlich Siebdruckmaschinen; als Druckmaschinen gelten auch Einrichtungen und Arbeitsmittel für die Druckvorstufe und Zusatz-einrichtungen für Druckmaschinen. Unter die Norm fallen auch Maschinen, die für das Papier-, Produkt-, Druckform- oder Farbhandling erforderlich sind (vor und nach dem Druck) sowie Maschinen zum Reinigen von Druckformen und zur Prüfung der Druckqualität (Druckhilfsmaschinen). Maschinen zur Be- oder Verarbeitung sowie Veredelung von Papier, Pappe und ähnlichen Stoffen, die in ähnlicher Weise be- oder verarbeitet oder veredelt werden (Papierverarbeitungsmaschinen, Papier-veredelungsmaschinen). ANMERKUNG Ähnliche Stoffe sind z. B. Flach- und Wellpappe, Kunststoff-Folie, Aluminiumfolie, Blech und Fotopapier. 1.2 Dieses Dokument behandelt alle gemeinsamen signifikanten Gefährdungen, die auf die Druck- und Papierverarbeitungsmaschinen zutreffen, wenn sie bestimmungsgemäß und entsprechend den vorherseh-baren Bedingungen des Herstellers verwendet werden (siehe Abschnitt 4). !gestrichener Text" 1.3 Dieses Dokument gilt nicht für Druck- und Papierverarbeitungsmaschinen, die hergestellt wurden, bevor CEN dieses Dokument veröffentlichte. 1.4 Dieses Dokument gilt nicht für: Rollenschneidemaschinen und Querschneider der Papierausrüstung (Querschneider mit Abrollung) (siehe EN 1034-1:2000, EN 1034-3:2000, !EN 1034-5:2005"); Zusammentragmaschinen für den Bürobereich, die mit Reib- (Friktions-) Anlegern ausgerüstet sind; Postbearbeitungsmaschinen; Maschinen für das Füllen von Verpackungen (z. B. Maschinen zum Formen, Füllen und Verschließen); Textildruckmaschinen.
Sécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines d'impression et de transformation du papier - Partie 1: Prescriptions communes
1 Domaine d'application
1.1 Le présent document s’applique aux :
- machines d'impression, c'est-à-dire les machines imprimant sur papier ou matières similaires, y compris les
machines d'impression sérigraphique ; le matériel utilisé pour la préparation du procédé d'impression et le matériel
auxiliaire des machines d'impression sont également considérés au titre de machines d'impression. La présente
norme s'applique également aux machines utilisées pour la manutention du papier, des produits, des formes
d'impression ou des encres (avant et après le processus d'impression), de même qu'aux machines destinées au
lavage des formes d'impression et au contrôle de la qualité d'impression (machines d'impression auxiliaires) ;
- machines de transformation du papier qui préparent, transforment et finissent le papier, le carton et d'autres
matières similaires qui sont préparées, transformées et finies de la même manière (machine de traitement
du papier, machine de finition du papier).
NOTE Les matières similaires sont par exemple le carton et le carton ondulé, les films en matière plastique ou en aluminium,
la tôle mince et le papier photographique.
1.2 Le présent document traite tous les phénomènes dangereux communs significatifs engendrés par les
machines d'impression et de transformation du papier lorsqu'elles sont utilisées normalement et dans les conditions
prévues par le constructeur (voir Article 4). !texte supprimé"
1.3 Le présent document n’est pas applicable aux machines d’impression et de transformation du papier
fabriquées avant la date de publication de ce document par le CEN.
1.4 La présente norme ne s'applique pas aux :
- bobineuses et coupeuses utilisées pour la fabrication du papier (coupeuses avec dispositif dérouleur) voir les
EN 1034-1:2000, EN 1034-3:2000, !EN 1034-5:2005") ;
- assembleuses de bureau équipées de margeurs à friction ;
- machines de traitement postal ;
- empaqueteuses (par exemple machine à former, empaqueter et sceller
Varnost strojev - Varnostne zahteve za načrtovanje in konstrukcijo tiskarskih strojev in strojev za obdelavo papirja - 1. del: Splošne zahteve
1.1 Ta dokument velja za:
- tiskarske stroje za tiskanje na papir in podobne materiale, vključno s stroji za sitotisk; oprema, ki se uporablja pri pripravi procesa tiskanja in dodatna oprema v tiskarskih strojih se prav tako šteje za tiskarske stroje. Ta standard prav tako zajema stroje, ki se uporabljajo za ravnanje s papirjem, proizvodi, za tiskarske forme in črnila (pred procesom tiskanja in po njem) ter stroje za čiščenje tiskarskih form in preverjanje kakovosti tiskanja (pomožni tiskarski stroji).
- stroje za obdelavo papirja, tj. stroje za predelavo, obdelavo ali izdelavo papirja, kartona ali podobnih materialov, ki so predelani, obdelani ali podobno izdelani.
OPOMBA: Podobni pripravki so na primer karton, valoviti karton, plastični film, aluminijasta folija, pločevina ali fotografski papir.
1.2 Ta dokument obravnava vse velike nevarnosti v zvezi s tiskarskimi stroji in stroji za obdelavo papirja, kadar se uporabljajo v skladu z namembnostjo in pod pogoji, kot jih je predvidel proizvajalec (glej klavzulo 4).
1.3 Ta dokument ne velja za stroje za tiskanje in stroje za obdelavo papirja, ki so bili izdelani pred datumom, ko je CEN objavil ta dokument.
1.4 Ta dokument ne velja za:
- navijalno-rezalne stroje in rezalne stroje v izdelavi papirja (rezalni stroji z razvijalci) (glej EN 1034-1:2000);
EN 1034-3:2000, EN 1034-5:2005);
- naprave za zlaganje pisarniške vrste, opremljene s tornimi podajalci;
- stroji za obdelavo pošte;
- stroje, ki se uporabljajo za polnjenje embalaže (kot so stroji za oblikovanje, polnjenje in zapiranje embalaže);
- stroji za sitotisk na tekstil.
General Information
- Status
- Withdrawn
- Publication Date
- 07-Dec-2010
- Withdrawal Date
- 13-Apr-2025
- Technical Committee
- CEN/TC 198 - Printing and paper machinery - Safety
- Current Stage
- 9960 - Withdrawal effective - Withdrawal
- Start Date
- 13-Dec-2023
- Completion Date
- 14-Apr-2025
Relations
- Effective Date
- 19-Jan-2023
- Effective Date
- 18-Jan-2023
- Effective Date
- 26-Jun-2019
- Effective Date
- 26-Mar-2014
Frequently Asked Questions
EN 1010-1:2004+A1:2010 is a standard published by the European Committee for Standardization (CEN). Its full title is "Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 1: Common requirements". This standard covers: 1.1 This document applies to: - printing machines for printing on paper and similar materials, including screen printing presses; equipment used in the preparation of the printing process and additional equipment on printing machines are also considered to be printing machines. This standard also covers machinery used for the handling of paper, products, printing formes and inks (before and after the printing process) as well as machinery for cleaning printing formes and checking the print quality (auxiliary printing machinery). - paper converting machines, i. e. machines to process, convert or finish paper, board and similar materials which are processed, converted or finished in a similar manner. NOTE Similar substrates are, for example, board, corrugated board, plastic film, aluminium foil, sheet metal and photographic paper. 1.2 This document deals with all common significant hazards relevant to printing and paper converting machinery when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). 1.3 This document is not applicable to printing and paper converting machines which are manufactured before the date of publication of this document by CEN. 1.4 This document does not apply to: - winder-slitters and sheeters in paper finishing (sheeters with unwinders) (see EN 1034-1:2000, EN 1034-3:2000, EN 1034-5:2005); - office-type collating machines equipped with friction feeders; - mail processing machines; - machines used for filling packages (such as machines for shaping, filling, and closing the package); - textile printing presses.
1.1 This document applies to: - printing machines for printing on paper and similar materials, including screen printing presses; equipment used in the preparation of the printing process and additional equipment on printing machines are also considered to be printing machines. This standard also covers machinery used for the handling of paper, products, printing formes and inks (before and after the printing process) as well as machinery for cleaning printing formes and checking the print quality (auxiliary printing machinery). - paper converting machines, i. e. machines to process, convert or finish paper, board and similar materials which are processed, converted or finished in a similar manner. NOTE Similar substrates are, for example, board, corrugated board, plastic film, aluminium foil, sheet metal and photographic paper. 1.2 This document deals with all common significant hazards relevant to printing and paper converting machinery when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). 1.3 This document is not applicable to printing and paper converting machines which are manufactured before the date of publication of this document by CEN. 1.4 This document does not apply to: - winder-slitters and sheeters in paper finishing (sheeters with unwinders) (see EN 1034-1:2000, EN 1034-3:2000, EN 1034-5:2005); - office-type collating machines equipped with friction feeders; - mail processing machines; - machines used for filling packages (such as machines for shaping, filling, and closing the package); - textile printing presses.
EN 1010-1:2004+A1:2010 is classified under the following ICS (International Classification for Standards) categories: 37.100.10 - Reproduction equipment; 85.100 - Equipment for the paper industry. The ICS classification helps identify the subject area and facilitates finding related standards.
EN 1010-1:2004+A1:2010 has the following relationships with other standards: It is inter standard links to EN 1010-1:2004, EN 1010-1:2004/FprA1, EN ISO 12643-1:2023, prEN ISO 12643-1. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
EN 1010-1:2004+A1:2010 is associated with the following European legislation: EU Directives/Regulations: 2006/42/EC, 2014/34/EU, 94/9/EC; Standardization Mandates: M/396, M/BC/CEN/92/46. When a standard is cited in the Official Journal of the European Union, products manufactured in conformity with it benefit from a presumption of conformity with the essential requirements of the corresponding EU directive or regulation.
You can purchase EN 1010-1:2004+A1:2010 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of CEN standards.
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 1: Gemeinsame AnforderungenSécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines d'impression et de transformation du papier - Partie 1: Prescriptions communesSafety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 1: Common requirements85.100Oprema za papirno industrijoEquipment for the paper industry37.100.10Reprodukcijska opremaReproduction equipment13.110Varnost strojevSafety of machineryICS:Ta slovenski standard je istoveten z:EN 1010-1:2004+A1:2010SIST EN 1010-1:2005+A1:2011en,fr01-maj-2011SIST EN 1010-1:2005+A1:2011SLOVENSKI
STANDARD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 1010-1:2004+A1
December 2010 ICS 37.100.10; 85.100 Supersedes EN 1010-1:2004English Version
Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 1: Common requirements
Sécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines d'impression et de transformation du papier - Partie 1: Prescriptions communes
Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 1: Gemeinsame Anforderungen This European Standard was approved by CEN on 7 June 2004 and includes Amendment 1 approved by CEN on 30 October 2010.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1010-1:2004+A1:2010: ESIST EN 1010-1:2005+A1:2011
Classification of zones for printing presses and finishing machines (relating to 5.2.4) . 44A.1 Rotary web gravure printing machines . 44A.2 Sheet-fed rotary gravure printing machines . 44A.3 Rotary web flexographic printing machines, wallpaper printing machines . 44A.4 Screen printing machines for printing on sheets, web or three-dimensional objects . 45A.5 Rotary and flatbed film printing machines . 45A.6 Machines for printing imitation leather and film . 45SIST EN 1010-1:2005+A1:2011
Audible prestart warning devices . 47B.1 Application . 47B.2 Control arrangement . 47B.3 Timing chart . 47Annex C (informative)
Risk analysis relating to the pitch angle of access stairs . 49Annex D (informative)
Example of layout of an instruction handbook . 51D.1 Information relating to the machine . 51D.2 Information relating to safety . 51D.3 Information relating to transport, handling and storage of the machine . 51D.4 Installation, commissioning, removal . 51D.5 Information relating to the use of the machine . 52D.6 Information relating to maintenance of the machine . 52Annex E (informative)
!Noise" . 53Annex ZA (informative)
!Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC" . 54Annex ZB (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 94/9/EC . 55Bibliography . 57 SIST EN 1010-1:2005+A1:2011
EN 1010 supplement or amend the requirements of Part 1 and take precedence over the respective requirements in EN 1010-1. NOTE In addition, where a machine is not covered by a specific part of this standard, Part 1 of EN 1010 may be used in conjunction with a risk assessment to establish an approach for dealing with the relevant risks. However, in this situation this standard will not provide a presumption of conformity with the Essential Requirements." According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EN 1034-3:2000, !EN 1034-5:2005"); office-type collating machines equipped with friction feeders; mail processing machines; machines used for filling packages (such as machines for shaping, filling, and closing the package); textile printing presses. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery — Safety distances to prevent danger zones being reached by the upper limbs EN 349:1993, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body !deleted text" EN 574:1996, Safety of machinery — Two-hand control devices — Functional aspects — Principles for design EN 953:1997, Safety of machinery — Guards — General requirements for the design and construction of fixed and movable guards !deleted text" EN 999:1998, Safety of machinery — The positioning of protective equipment in respect of approach speeds of parts for the human body EN 1037:1995, Safety of machinery — Prevention of unexpected start-up !deleted text" EN 1088:1995, Safety of machinery — Interlocking devices associated with guards — Principles for design and selection !EN 1127-1:2007, Explosive atmospheres — Explosion prevention and protection — Part 1: Basic concepts and methodology" EN 1760-1:1997:1997, Safety of machinery — Pressure sensitive devices — Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors SIST EN 1010-1:2005+A1:2011
(ISO 7731:2003)" !EN ISO 11553-1:2008, Safety of machinery — Laser processing machines — Part 1: General safety requirements (ISO 11553-1:2005)" EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical principles (ISO 12100-2:2003) !EN ISO 13732-1:2008, Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 1: Hot surfaces (ISO 13732-1:2006)" !EN ISO 13849-1:2008, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design (ISO 13849-1:2006)" !EN ISO 13850:2008, Safety of machinery — Emergency stop — Principles for design
(ISO 13850:2006)" !EN ISO 14121-1:2007, Safety of machinery — Risk assessment — Part 1: Principles
(ISO 14121-1:2007)" EN ISO 14122-1:2001, Safety of machinery — Permanent means of access to machines and industrial plants — Part 1: Choice of a fixed means of access between two levels (ISO 14122-1:2001) EN ISO 14122-2:2001, Safety of machinery — Means of permanent access to machines and industrial plants — Part 2: Working platforms and gangways (ISO 14122-2:2001) EN ISO 14122-3:2001, Safety of machinery — Means of permanent access to machines and industrial plants — Part 3: Stairways, stepladders and guard-rails (ISO 14122-3:2001) !EN ISO 14122-4:2004, Safety of machinery — Means of permanent access to machines and industrial plants — Part 4: Fixed ladders (ISO 14122-4:2004)" !deleted text" SIST EN 1010-1:2005+A1:2011
(IEC 60079-0:2007)" !EN 60079-1:2007, Explosive atmospheres — Part 1: Equipment protection by flameproof enclosures "d" (IEC 60079-1:2007)" !EN 60079-2:2007, Explosive atmospheres — Part 2: Equipment protection by pressurized enclosure "p"
(IEC 60079-2:2007)" !EN 60079-5:2007, Explosive atmospheres — Part 5: Equipment protection by powder filling "q"
(IEC 60079-5:2007)" !EN 60079-6:2007, Explosive atmospheres — Part 6: Equipment protection by oil
immersion "o"
(IEC 60079-6:2007)" !EN 60079-7:2007, Explosive atmospheres — Part 7: Equipment protection by increased safety "e"
(IEC 60079-7:2006)" !EN 60079-10-1:2009, Explosive atmospheres — Part 10-1: Classification of areas — Explosive gas atmospheres (IEC 60079-10-1:2008) EN 60079-10-2:2009, Explosive atmospheres — Part 10-2: Classification of areas — Combustible dust atmospheres (IEC 60079-10-2:2009)" !EN 60079-11:2007, Explosive atmospheres — Part 11: Equipment protection by intrinsic safety "i"
(IEC 60079-11:2006)" !EN 60079-14:2008, Explosive atmospheres — Part 14: Electrical installations design, selection and erection (IEC 60079-14:2007)" !EN 60079-25:2004, Electrical apparatus for explosive gas atmospheres — Part 25: Intrinsically safe systems (IEC 60079-25:2003)" !EN 60079-26:2007, Explosive atmospheres — Part 26: Equipment with equipment
protection level (EPL) Ga (IEC 60079-26:2006) EN 60079-28:2007, Explosive atmospheres — Part 28: Protection of equipment and transmission systems using optical radiation (IEC 60079-28:2006)" !EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — General requirements
(IEC 60204-1:2005, modified)" EN 60825-1:1994, Safety of laser products — Part 1: Equipment classification, requirements and user's guide EN 61000-6-2:2001 Electromagnetic compatibility (EMC) — Part 6-2: Generic standards; Immunity for industrial environment EN 61010-1:2001, Safety requirements for electrical equipment for measurement, control and laboratory use — Part 1: General requirements (IEC 61010-1:2001) !EN 61241-14:2004, Electrical apparatus for use in the presence of combustible dust — Part 14: Selection and installation (IEC 61241-14:2004)" !EN 61241-17:2005, Electrical apparatus for use in the presence of combustible dust — Part 17: Inspection and maintenance of electrical installations in hazardous areas (other than mines) (IEC 61241-17:2005)" EN 61310-1:1995, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for visual, auditory and tactile signals SIST EN 1010-1:2005+A1:2011
Figure 1 — Examples of inrunning nips 3.3 integrated pile lifting and lowering devices devices integrated into sheet and blank feeders or deliveries for lifting and lowering the sheet pile 3.4 format size maximum size of blanks (maximum length times maximum width) that can be printed or converted by the machine 3.5 routine and regular access access to a danger point required for production reasons after each tool closing movement 3.6 web-type materials webs of paper, board, foil or similar material which is to be handled or processed 3.7 reel unwinding devices those parts of a machine used for unwinding web-type material for processing 3.8 reel rewinding devices those parts of a machine used for rewinding the processed web-type material SIST EN 1010-1:2005+A1:2011
clauses in !this standard EN ISO 12100-1: 2003 EN ISO 14121-1:2007 Annex A Table A.1" Mechanical hazards crushing shearing cutting or severing entanglement drawing-in trapping impacts Production area: – between rollers, cylinders, drums – short linear movements
– wheels for floor travel – revolving handwheels – crushing hazards with parts of building – guards – accessible danger zone – make-ready, cleaning, maintenance operations and trouble shooting (hold-to-run) – safe threading of web-type material – impact hazards in passageways, access ways – stationary knives
– rotary tools – transport of hazardous tools – on feeding and delivery units (pile lifting and lowering devices)
– unwinding and rewinding units for web-type material
5.2.1.1, 5.2.1.2 5.2.1.3 5.2.1.4 5.2.1.5 5.2.1.6 5.2.2 5.2.3.1 5.2.3.2, 5.2.3.3, 5.2.3.4
5.2.3.5 5.2.12.1.4
5.3.1 5.3.2 5.3.3 5.3.4.3 to 5.3.4.10 5.3.5 4.2.1 1 Mechanical hazards generated by: Mass and stability, Mass and velocity – stability – movable machines – feeding units, delivery units
5.2.13.1 5.2.13.2 5.3.4.1, 5.3.4.2, 5.3.4.11, 7.2.5 4.2 1 !Slipping, tripping, falling Work platforms, access stairs, passageways, steps, floor coverings 5.2.12
4.2.3 1" Electrical hazards Direct or indirect contact Thermal radiation (burns) – electrical equipment (equipment made live under electrical fault conditions) – supply disconnection device, stop category
– rectifier drives – degree of protection – measuring devices 5.2.5.1, !5.2.5.8"
5.2.5.2, 5.2.5.3
5.2.5.4 !5.2.5.6" !5.2.5.9" 4.3 2 Thermal hazards Burns due to possible contact Hot machine parts 5.2.14, 7.2.4 4.4 3 SIST EN 1010-1:2005+A1:2011
4.5 4 Hazards generated by radiation UV-radiation, laser Machines with laser and UV-light 5.2.16, 7 4.7 6 !Hazards from explosion – machinery using flammable liquids or dusts 5.2.4, 7.2.4
4.8 3" Hazards generated by neglect of ergonomic principles in machine design
Unhealthy body postures
Unsuitable construction, place or identification of actuators – design of actuators and displays – safety access, workplaces, catwalks, passageways
– footsteps, handles – balance of weight – avoidance of irritating reflection
5.2.7 Annex B 5.2.12.1.1, 5.2.12.1.3,
5.2.12.1.4, 5.2.12.1.5
5.2.12.2 5.2.2.5 5.2.2.6 4.9 8 !Failure, malfunction of control system
Faults or failures in safety circuits Malfunction of software – machinery with safety circuits
– conductor identification – separation of chucking cones 5.2.6 5.2.8 to 5.2.11
5.2.5.7 5.3.5.4
" !External effects on electrical devices immunity to electromagnetic disturbances 5.2.17
2"
Figure 2 — Safeguarding of inrunning nips
Figure 3 — Safeguarding an inrunning nip by means of a fixed nip bar 5.2.1.2 The use of trip devices for safeguarding inrunning nips shall be permitted only if the condition defined in 5.2.10.2 is satisfied. 5.2.1.3 Linear movements are considered to be sufficiently safe if the maximum distance between moving part and fixed part does not exceed 4 mm. NOTE For example, when inserting printing plates, starting and stopping movements of tools; oscillating rod and lever systems between upper and lower tool of riveting, eyeletting and stitching machines (see Figure 4).
Figure 4 — Example of a linear movement on a plate clamping device
5.2.1.4 On machines which travel under power, the crushing points between wheels and floor shall be safeguarded. Safeguarding of crushing points is achieved, for example, by providing foot guards fixed such that there is a distance of no more than 15 mm between the runway and the lower edge of the guard. 5.2.1.5 Handwheels and cranks shall be so designed that they do not automatically rotate when the machine operates at production speed. This is achieved, for example, where handwheels and cranks are decoupled by pressure springs during the production run. 5.2.1.6 Where machines with movable parts are used in the workroom, the instruction handbook shall require users to erect machines in such a way that the hazard of crushing of persons between movable machine parts and the building is prevented. 5.2.2 Guards and interlocks 5.2.2.1 Guards shall satisfy the requirements of EN 953:1997. Interlocking shall satisfy the requirements of clauses 5 and 6 of EN 1088:1995. Stopping times vary with the type of machine used, but should be as short as possible. For interlocking, see 5.2.11 (safety position switches with approach reaction) and 5.2.6 (control systems). 5.2.2.2 For fence-type enclosures, the safety distances according to EN 294:1992 apply. A further requirement is that the distance between the floor and lower edge of the fence does not exceed 200 mm and between the floor and upper edge is at least 1,4 m. 5.2.2.3 Guards and access doors in enclosures which are opened or removed frequently in the production process or for setting-up operations shall be interlocked with the hazardous movements. Guards which do not have to be opened frequently shall be fixed in such a way that their removal necessitates the use of tools. These guards may also be interlocked with the hazardous movements. !When fixed guards are used and it is foreseeable that they will be removed e.g. for maintenance, adjustment, setting, their fastenings shall remain attached to the guard or to the machinery when the guard is removed (see Figure 5). SIST EN 1010-1:2005+A1:2011
Figure 5 — Example of a retained fastening" NOTE Guards and doors are removed "frequently", including for maintenance purposes, if they are removed, for example, at least once per working shift. Guards and doors are removed for "setting-up" purposes, for example: to supply the material to be processed; to change the size; to change tools; for make-ready; for washing-up. 5.2.2.4 Automatic travel of movable guards shall not create danger points. EN 953:1997 shall be complied with. 5.2.2.5 Guards that can be opened shall be safeguarded against gravity falls if this creates a risk of injury. Measures to prevent such gravity falls include, for example, devices for balancing the weight; pneumatic springs; latches which automatically hold the parts open; power-driven worm gear drives actuated by hold-to-run; by ensuring that the centre of gravity of the guard in the open position is sufficiently far behind the axis of rotation. Springs used for balancing the weight shall be designed such that, in the event of a spring failure, no dangerous closing movement may occur. Compression-type springs are to be preferred. 5.2.2.6 Where production processes need to be observed, guards shall ensure permanent sufficient vision of the functional point without being impaired by reflections. This requirement is satisfied, for example, by mesh-type guards painted in matt black. 5.2.3 Devices for setting-up, cleaning, trouble-shooting during the work process and maintenance 5.2.3.1 Where accessible danger zones cannot be observed from positions from which hazardous movements can be started, one of the following requirements shall be satisfied: where accessible danger zones are safeguarded by a fence-type enclosure, it shall not be possible for the person(s) within the enclosure to close the interlocking access gate or an additional control device shall be provided outside the enclosure in such a position that it cannot be actuated from the inside. Any SIST EN 1010-1:2005+A1:2011
!EN 1127-1:2007". To classify the category of the equipment, it shall be subjected to an ignition hazard assessment in accordance with 5.2 of EN 13463-1:2001. 5.2.4.2 Explosion prevention and protection is not required for machinery where there are no flammable liquids with a flash point below 55 °C being used and no flammable liquids are sprayed or heated to a temperature above flash point under operating conditions. All other machinery shall be designed to satisfy the requirements specified in !EN 1127-1:2007" for the zones described in Annex A. NOTE 1 For washing units on printing presses, see 5.6.6 of !EN 1010-2:2006". NOTE 2 Heating of a flammable liquid occurs under operational conditions, for example, in film and printing plate development units with bath heating. For information about conductive flooring, see requirements for instruction handbooks in 7.2.4. 5.2.4.3 Electrical equipment 5.2.4.3.1 Any electrical equipment intended for use in a potentially explosive atmosphere caused by gas, vapour, mists or dust shall comply with the requirements of !EN 60079-0". Where relevant, these requirements may be supplemented or modified by !EN 60079-6:2007, EN 60079-2:2007,
EN 60079-5:2007, EN 60079-1:2007, EN 60079-7:2007, EN 60079-11:2007, EN 60079-25:2004,
EN 60079-26:2007 and EN 60079-28:2007" as appropriate. 5.2.4.3.2 Group II category 1G, 2G or 3G equipment for installation in a particular zone shall be selected according to clause 5 of !EN 60079-14:2008". 5.2.4.3.3 Group II category ID, 2D or 3D equipment for installation in a particular zone shall be selected according to !EN 61241-14:2004 and EN 61241-17:2005". 5.2.4.4 Non-electrical equipment 5.2.4.4.1 All non-electrical equipment, intended for use in a potentially explosive atmosphere caused by gas, vapour, mist or dust, shall comply with the requirements of EN 13463-1:2001 and EN 13463-5:2003 and, where relevant, the European Standards to be applied for the specific type of ignition protection. 5.2.4.4.2 Group II category 1G or ID equipment, for installation in zone 0 or 20 respectively, shall not contain any effective ignition source during expected malfunctions or rare malfunctions. 5.2.4.4.3 Group II category 2G or 2D equipment, for installation in zone 1 or 21 respectively, shall not contain any effective ignition source during normal operation or expected malfunction
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The standard EN 1010-1:2004+A1:2010 provides essential safety requirements for the design and construction of printing and paper converting machines. The scope of this standard is comprehensive, addressing various types of machinery, including printing machines for paper and similar materials, auxiliary printing machinery, and paper converting machines that process a diverse range of substrates such as board and plastic film. One of the strengths of this standard is its thorough examination of significant hazards associated with printing and paper converting machinery. By focusing on common safety requirements, the standard effectively promotes safe operational practices to be followed when these machines are used as intended. This aspect is crucial as it helps manufacturers and operators understand the potential risks involved in their operations and the necessary measures needed to mitigate those risks. Furthermore, the relevance of EN 1010-1:2004+A1:2010 extends beyond just compliance; it underscores the importance of ensuring safety during the entire lifecycle of the machinery, from design to construction. By outlining the safety requirements in a clear and structured manner, the standard serves as a vital reference point for the industry, enhancing overall machine safety and operational efficiency. However, the standard does not encompass older machines manufactured prior to its publication or specific types of machinery such as office-type collating machines and mail processing machines. This exclusion is important to note, ensuring users are aware of the standard's applicability and can seek out the appropriate standards for those other machine types when necessary. In summary, EN 1010-1:2004+A1:2010 stands as a pivotal document within the realm of machinery safety. Its detailed approach to identifying hazards and outlining safety requirements makes it a cornerstone reference for manufacturers and operators within the printing and paper converting sectors.
이 문서는 EN 1010-1:2004+A1:2010에 대한 표준화 문서로, 인쇄 및 종이 가공 기계의 설계와 건설에 대한 안전 요구 사항을 다루고 있습니다. 이 표준의 주요 범위는 인쇄 기계와 종이 가공 기계에 대한 안전성을 보장하며, 특히 종이 및 유사한 재료의 인쇄 작업에 적용됩니다. 이 표준의 강점 중 하나는 다양한 인쇄 방법을 지원하는 기계의 안전성 문제를 포괄적으로 다룬다는 점입니다. 예를 들어, 스크린 인쇄 프레스와 같은 기계뿐만 아니라 인쇄 과정에서 사용되는 부가 장비와 인쇄 품질 검사를 위한 보조 인쇄 기계도 포함됩니다. 또한, 종이 및 전단재와 같은 유사한 재료의 가공을 위한 기계도 포함되어 있어, 넓은 범위에서 제조업체들이 지켜야 할 안전 요구 조건을 정의함으로써, 산업 전반에 걸쳐 중요한 기준이 됩니다. 표준은 인쇄 및 종이 가공 기계 사용 시 발생할 수 있는 모든 위험 요소를 다루고 있으며, 제조업체가 예상하는 조건하에서 기계가 사용될 때 적용됩니다. 이는 사용자와 운영자 모두의 안전을 최우선으로 고려한 설계 철학을 반영하고 있습니다. 또한, 이 표준은 특정 기계, 예를 들어 와인더-슬리터와 사무용 콜레이팅 기계와 같은 기계에는 적용되지 않도록 명시하고 있어, 특정 애플리케이션에 대한 혼란을 최소화합니다. 이런 접근 방식은 기계의 설계 및 작동에 있어 명확성을 제공하며, 해당 기계들이 충족해야 할 기준을 명확히 하는 데 기여합니다. 결론적으로, EN 1010-1:2004+A1:2010 표준은 인쇄 및 종이 가공 기계의 안전성을 확보하기 위한 필수적인 문서로서, 관련 산업에 맞춤화된 요구 사항을 제공하는 데 중점을 두고 있습니다. 이러한 표준은 기계의 안전성과 효율성을 동시에 향상시키는 데 기여하며, 사용자에게 신뢰할 수 있는 기준을 제시합니다.
EN 1010-1:2004+A1:2010は、印刷機械と紙加工機械の設計および構造における安全要件を定めた重要な標準です。この文書は、特に紙や類似の素材に印刷を行うための印刷機械に適用され、スクリーン印刷機や印刷プロセスの準備に使用される機器も含まれます。さらに、印刷プロセスの前後で使用される紙や製品、印刷版およびインクの取扱いに関連する機械も網羅されています。 この標準の強みは、印刷および紙加工機械に関連するすべての一般的かつ重大な危険を扱っている点です。使用が意図された条件および製造者によって想定された条件下での適用により、利用者が直面する可能性のあるリスクを最小限に抑えることができます。また、標準は、特定の機械に対して適用されない事項も明確に示しており、読者に対して理解を助ける情報を提供しています。 標準がカバーする関連性は非常に高く、印刷業界や紙加工業界の企業にとって、安全性の確保は最重要課題です。この文書は、機械の設計段階から運用まで一貫した安全対策を講じるための基盤を提供し、業界全体の安全性向上につながるでしょう。 総じて、EN 1010-1:2004+A1:2010は、印刷機械および紙加工機械に関する安全要件の標準として、その内容が業界に与えるインパクトや実用性において非常に価値のある文書です。
Der Standard EN 1010-1:2004+A1:2010 befasst sich mit den Sicherheitsanforderungen für die Konstruktion und den Betrieb von Druck- und Papierverarbeitungsmaschinen. Der Anwendungsbereich dieser Norm ist klar umrissen und umfasst Druckmaschinen zum Bedrucken von Papier und ähnlichen Materialien sowie Maschinen zur Handhabung und Reinigung von Druckformen. Dies macht die Norm äußerst relevant für Unternehmen, die in der Druck- und Papierverarbeitung tätig sind, und trägt zur Erhöhung der Sicherheit in diesen Bereichen bei. Stärken des Standards liegen in seiner umfassenden Analyse aller bedeutenden Gefahren, die bei der Nutzung von Druck- und Papierverarbeitungsmaschinen auftreten können. Er berücksichtigt verschiedene Einsatzbedingungen und stellt sicher, dass Maschinen unter den vorgesehenen Bedingungen des Herstellers betrieben werden. Dies fördert nicht nur die Sicherheit der Bediener, sondern unterstützt auch die Einhaltung gesetzlicher Vorgaben und verringert das Risiko von Unfällen. Die Norm stellt zudem klar, dass sie nicht für Maschinen gilt, die vor ihrem Veröffentlichungstermin produziert wurden, was eine wichtige Klarstellung für Hersteller darstellt, die bestehende Maschinenpark anpassen oder ihre Sicherheitsvorkehrungen evaluieren möchten. Des Weiteren werden spezielle Maschinen, wie Winder-Splitter und Bürotyp-Kollationsmaschinen, von der Norm ausgeschlossen, was einen gezielten und präzisen Ansatz für die relevanten Maschinen gewährleistet. Insgesamt ist die EN 1010-1:2004+A1:2010 für alle Unternehmen in der Druck- und Papierverarbeitungsbranche von zentraler Bedeutung, um eine sichere Arbeitsumgebung zu schaffen und die Effizienz der Maschinen und Prozesse zu maximieren. Die klare Definition des Geltungsbereichs und die detaillierte Analyse der Gefahren machen diesen Standard zu einem unverzichtbaren Werkzeug für die Betreiber in der Branche.
Le document SIST EN 1010-1:2005+A1:2011 représente une norme essentielle en matière de sécurité des machines utilisées dans le secteur de l'imprimerie et de la transformation du papier. Son champ d'application est vaste, englobant les machines d'impression destinées à imprimer sur du papier et des matériaux similaires, ainsi que les équipements auxiliaires liés à la préparation et à l'exécution du processus d'impression. Cette norme apporte une couverture importante pour les machines de transformation du papier, permettant de traiter divers substrats tels que le carton, le film plastique et le papier photographique, consolidant ainsi la sécurité des différents procédés de conversion du papier. Parmi les points forts de cette norme, on note sa capacité à identifier et à traiter l'ensemble des dangers significatifs associés aux machines de traitement du papier et d'impression, lorsqu'elles sont utilisées conformément aux intentions des fabricants. Cela représente un atout majeur pour les fabricants et les utilisateurs, car cela contribue à garantir un environnement de travail plus sûr et à minimiser les risques d'accidents dans ces industries. Il est également pertinent de souligner que cette norme ne s'applique pas aux machines fabriquées avant sa publication, ni à certains types de machines spécifiques tels que les winder-slitters, les machines de traitement de courrier, ou encore les presses d'impression textile. Cela permet de maintenir une concentration sur les équipements les plus récents et d'assurer que les normes de sécurité sont à jour et adaptées aux technologies modernes. Ainsi, la norme SIST EN 1010-1:2005+A1:2011 est un document crucial qui établit des exigences de sécurité précises pour la conception et la construction de machines d'impression et de transformation du papier, renforçant la sécurité des opérations industrielles dans ces domaines. Sa pertinence dans le cadre actuel du marché de l'imprimerie et de la transformation du papier souligne son rôle fondamental dans la protection des utilisateurs et le maintien de normes opérationnelles élevées.
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