EN 1010-1:2004+A1:2010

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 1: Gemeinsame AnforderungenSécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines d'impression et de transformation du papier - Partie 1: Prescriptions communesSafety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 1: Common requirements85.100Oprema za papirno industrijoEquipment for the paper industry37.100.10Reprodukcijska opremaReproduction equipment13.110Varnost strojevSafety of machineryICS:Ta slovenski standard je istoveten z:EN 1010-1:2004+A1:2010SIST EN 1010-1:2005+A1:2011en,fr01-maj-2011SIST EN 1010-1:2005+A1:2011SLOVENSKI
STANDARD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 1010-1:2004+A1
December 2010 ICS 37.100.10; 85.100 Supersedes EN 1010-1:2004English Version
Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 1: Common requirements
Sécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines d'impression et de transformation du papier - Partie 1: Prescriptions communes
Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 1: Gemeinsame Anforderungen This European Standard was approved by CEN on 7 June 2004 and includes Amendment 1 approved by CEN on 30 October 2010.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1010-1:2004+A1:2010: ESIST EN 1010-1:2005+A1:2011

Classification of zones for printing presses and finishing machines (relating to 5.2.4) . 44A.1 Rotary web gravure printing machines . 44A.2 Sheet-fed rotary gravure printing machines . 44A.3 Rotary web flexographic printing machines, wallpaper printing machines . 44A.4 Screen printing machines for printing on sheets, web or three-dimensional objects . 45A.5 Rotary and flatbed film printing machines . 45A.6 Machines for printing imitation leather and film . 45SIST EN 1010-1:2005+A1:2011

Audible prestart warning devices . 47B.1 Application . 47B.2 Control arrangement . 47B.3 Timing chart . 47Annex C (informative)
Risk analysis relating to the pitch angle of access stairs . 49Annex D (informative)
Example of layout of an instruction handbook . 51D.1 Information relating to the machine . 51D.2 Information relating to safety . 51D.3 Information relating to transport, handling and storage of the machine . 51D.4 Installation, commissioning, removal . 51D.5 Information relating to the use of the machine . 52D.6 Information relating to maintenance of the machine . 52Annex E (informative)
!Noise" . 53Annex ZA (informative)
!Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC" . 54Annex ZB (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 94/9/EC . 55Bibliography . 57 SIST EN 1010-1:2005+A1:2011

EN 1010 supplement or amend the requirements of Part 1 and take precedence over the respective requirements in EN 1010-1. NOTE In addition, where a machine is not covered by a specific part of this standard, Part 1 of EN 1010 may be used in conjunction with a risk assessment to establish an approach for dealing with the relevant risks. However, in this situation this standard will not provide a presumption of conformity with the Essential Requirements." According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EN 1034-3:2000, !EN 1034-5:2005");  office-type collating machines equipped with friction feeders;  mail processing machines;  machines used for filling packages (such as machines for shaping, filling, and closing the package);  textile printing presses. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery — Safety distances to prevent danger zones being reached by the upper limbs EN 349:1993, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body !deleted text" EN 574:1996, Safety of machinery — Two-hand control devices — Functional aspects — Principles for design EN 953:1997, Safety of machinery — Guards — General requirements for the design and construction of fixed and movable guards !deleted text" EN 999:1998, Safety of machinery — The positioning of protective equipment in respect of approach speeds of parts for the human body EN 1037:1995, Safety of machinery — Prevention of unexpected start-up !deleted text" EN 1088:1995, Safety of machinery — Interlocking devices associated with guards — Principles for design and selection !EN 1127-1:2007, Explosive atmospheres — Explosion prevention and protection — Part 1: Basic concepts and methodology" EN 1760-1:1997:1997, Safety of machinery — Pressure sensitive devices — Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors SIST EN 1010-1:2005+A1:2011

(ISO 7731:2003)" !EN ISO 11553-1:2008, Safety of machinery — Laser processing machines — Part 1: General safety requirements (ISO 11553-1:2005)" EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical principles (ISO 12100-2:2003) !EN ISO 13732-1:2008, Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 1: Hot surfaces (ISO 13732-1:2006)" !EN ISO 13849-1:2008, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design (ISO 13849-1:2006)" !EN ISO 13850:2008, Safety of machinery — Emergency stop — Principles for design
(ISO 13850:2006)" !EN ISO 14121-1:2007, Safety of machinery — Risk assessment — Part 1: Principles
(ISO 14121-1:2007)" EN ISO 14122-1:2001, Safety of machinery — Permanent means of access to machines and industrial plants — Part 1: Choice of a fixed means of access between two levels (ISO 14122-1:2001) EN ISO 14122-2:2001, Safety of machinery — Means of permanent access to machines and industrial plants — Part 2: Working platforms and gangways (ISO 14122-2:2001) EN ISO 14122-3:2001, Safety of machinery — Means of permanent access to machines and industrial plants — Part 3: Stairways, stepladders and guard-rails (ISO 14122-3:2001) !EN ISO 14122-4:2004, Safety of machinery — Means of permanent access to machines and industrial plants — Part 4: Fixed ladders (ISO 14122-4:2004)" !deleted text" SIST EN 1010-1:2005+A1:2011

(IEC 60079-0:2007)" !EN 60079-1:2007, Explosive atmospheres — Part 1: Equipment protection by flameproof enclosures "d" (IEC 60079-1:2007)" !EN 60079-2:2007, Explosive atmospheres — Part 2: Equipment protection by pressurized enclosure "p"
(IEC 60079-2:2007)" !EN 60079-5:2007, Explosive atmospheres — Part 5: Equipment protection by powder filling "q"
(IEC 60079-5:2007)" !EN 60079-6:2007, Explosive atmospheres — Part 6: Equipment protection by oil
immersion "o"
(IEC 60079-6:2007)" !EN 60079-7:2007, Explosive atmospheres — Part 7: Equipment protection by increased safety "e"
(IEC 60079-7:2006)" !EN 60079-10-1:2009, Explosive atmospheres — Part 10-1: Classification of areas — Explosive gas atmospheres (IEC 60079-10-1:2008) EN 60079-10-2:2009, Explosive atmospheres — Part 10-2: Classification of areas — Combustible dust atmospheres (IEC 60079-10-2:2009)" !EN 60079-11:2007, Explosive atmospheres — Part 11: Equipment protection by intrinsic safety "i"
(IEC 60079-11:2006)" !EN 60079-14:2008, Explosive atmospheres — Part 14: Electrical installations design, selection and erection (IEC 60079-14:2007)" !EN 60079-25:2004, Electrical apparatus for explosive gas atmospheres — Part 25: Intrinsically safe systems (IEC 60079-25:2003)" !EN 60079-26:2007, Explosive atmospheres — Part 26: Equipment with equipment
protection level (EPL) Ga (IEC 60079-26:2006) EN 60079-28:2007, Explosive atmospheres — Part 28: Protection of equipment and transmission systems using optical radiation (IEC 60079-28:2006)" !EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — General requirements
(IEC 60204-1:2005, modified)" EN 60825-1:1994, Safety of laser products — Part 1: Equipment classification, requirements and user's guide EN 61000-6-2:2001 Electromagnetic compatibility (EMC) — Part 6-2: Generic standards; Immunity for industrial environment EN 61010-1:2001, Safety requirements for electrical equipment for measurement, control and laboratory use — Part 1: General requirements (IEC 61010-1:2001) !EN 61241-14:2004, Electrical apparatus for use in the presence of combustible dust — Part 14: Selection and installation (IEC 61241-14:2004)" !EN 61241-17:2005, Electrical apparatus for use in the presence of combustible dust — Part 17: Inspection and maintenance of electrical installations in hazardous areas (other than mines) (IEC 61241-17:2005)" EN 61310-1:1995, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for visual, auditory and tactile signals SIST EN 1010-1:2005+A1:2011

Figure 1 — Examples of inrunning nips 3.3 integrated pile lifting and lowering devices devices integrated into sheet and blank feeders or deliveries for lifting and lowering the sheet pile 3.4 format size maximum size of blanks (maximum length times maximum width) that can be printed or converted by the machine 3.5 routine and regular access access to a danger point required for production reasons after each tool closing movement 3.6 web-type materials webs of paper, board, foil or similar material which is to be handled or processed 3.7 reel unwinding devices those parts of a machine used for unwinding web-type material for processing 3.8 reel rewinding devices those parts of a machine used for rewinding the processed web-type material SIST EN 1010-1:2005+A1:2011

clauses in !this standard EN ISO 12100-1: 2003 EN ISO 14121-1:2007 Annex A Table A.1" Mechanical hazards crushing shearing cutting or severing entanglement drawing-in trapping impacts Production area: – between rollers, cylinders, drums – short linear movements
– wheels for floor travel – revolving handwheels – crushing hazards with parts of building – guards – accessible danger zone – make-ready, cleaning, maintenance operations and trouble shooting (hold-to-run) – safe threading of web-type material – impact hazards in passageways, access ways – stationary knives
– rotary tools – transport of hazardous tools – on feeding and delivery units (pile lifting and lowering devices)
– unwinding and rewinding units for web-type material
5.2.1.1, 5.2.1.2 5.2.1.3 5.2.1.4 5.2.1.5 5.2.1.6 5.2.2 5.2.3.1 5.2.3.2, 5.2.3.3, 5.2.3.4
5.2.3.5 5.2.12.1.4
5.3.1 5.3.2 5.3.3 5.3.4.3 to 5.3.4.10 5.3.5 4.2.1 1 Mechanical hazards generated by: Mass and stability, Mass and velocity – stability – movable machines – feeding units, delivery units
5.2.13.1 5.2.13.2 5.3.4.1, 5.3.4.2, 5.3.4.11, 7.2.5 4.2 1 !Slipping, tripping, falling Work platforms, access stairs, passageways, steps, floor coverings 5.2.12
4.2.3 1" Electrical hazards Direct or indirect contact Thermal radiation (burns) – electrical equipment (equipment made live under electrical fault conditions) – supply disconnection device, stop category
– rectifier drives – degree of protection – measuring devices 5.2.5.1, !5.2.5.8"
5.2.5.2, 5.2.5.3
5.2.5.4 !5.2.5.6" !5.2.5.9" 4.3 2 Thermal hazards Burns due to possible contact Hot machine parts 5.2.14, 7.2.4 4.4 3 SIST EN 1010-1:2005+A1:2011

4.5 4 Hazards generated by radiation UV-radiation, laser Machines with laser and UV-light 5.2.16, 7 4.7 6 !Hazards from explosion – machinery using flammable liquids or dusts 5.2.4, 7.2.4
4.8 3" Hazards generated by neglect of ergonomic principles in machine design
Unhealthy body postures
Unsuitable construction, place or identification of actuators – design of actuators and displays – safety access, workplaces, catwalks, passageways
– footsteps, handles – balance of weight – avoidance of irritating reflection
5.2.7 Annex B 5.2.12.1.1, 5.2.12.1.3,
5.2.12.1.4, 5.2.12.1.5
5.2.12.2 5.2.2.5 5.2.2.6 4.9 8 !Failure, malfunction of control system
Faults or failures in safety circuits Malfunction of software – machinery with safety circuits
– conductor identification – separation of chucking cones 5.2.6 5.2.8 to 5.2.11
5.2.5.7 5.3.5.4
" !External effects on electrical devices immunity to electromagnetic disturbances 5.2.17
2"
Figure 2 — Safeguarding of inrunning nips
Figure 3 — Safeguarding an inrunning nip by means of a fixed nip bar 5.2.1.2 The use of trip devices for safeguarding inrunning nips shall be permitted only if the condition defined in 5.2.10.2 is satisfied. 5.2.1.3 Linear movements are considered to be sufficiently safe if the maximum distance between moving part and fixed part does not exceed 4 mm. NOTE For example, when inserting printing plates, starting and stopping movements of tools; oscillating rod and lever systems between upper and lower tool of riveting, eyeletting and stitching machines (see Figure 4).
Figure 4 — Example of a linear movement on a plate clamping device
5.2.1.4 On machines which travel under power, the crushing points between wheels and floor shall be safeguarded. Safeguarding of crushing points is achieved, for example, by providing foot guards fixed such that there is a distance of no more than 15 mm between the runway and the lower edge of the guard. 5.2.1.5 Handwheels and cranks shall be so designed that they do not automatically rotate when the machine operates at production speed. This is achieved, for example, where handwheels and cranks are decoupled by pressure springs during the production run. 5.2.1.6 Where machines with movable parts are used in the workroom, the instruction handbook shall require users to erect machines in such a way that the hazard of crushing of persons between movable machine parts and the building is prevented. 5.2.2 Guards and interlocks 5.2.2.1 Guards shall satisfy the requirements of EN 953:1997. Interlocking shall satisfy the requirements of clauses 5 and 6 of EN 1088:1995. Stopping times vary with the type of machine used, but should be as short as possible. For interlocking, see 5.2.11 (safety position switches with approach reaction) and 5.2.6 (control systems). 5.2.2.2 For fence-type enclosures, the safety distances according to EN 294:1992 apply. A further requirement is that the distance between the floor and lower edge of the fence does not exceed 200 mm and between the floor and upper edge is at least 1,4 m. 5.2.2.3 Guards and access doors in enclosures which are opened or removed frequently in the production process or for setting-up operations shall be interlocked with the hazardous movements. Guards which do not have to be opened frequently shall be fixed in such a way that their removal necessitates the use of tools. These guards may also be interlocked with the hazardous movements. !When fixed guards are used and it is foreseeable that they will be removed e.g. for maintenance, adjustment, setting, their fastenings shall remain attached to the guard or to the machinery when the guard is removed (see Figure 5). SIST EN 1010-1:2005+A1:2011

Figure 5 — Example of a retained fastening" NOTE Guards and doors are removed "frequently", including for maintenance purposes, if they are removed, for example, at least once per working shift. Guards and doors are removed for "setting-up" purposes, for example:  to supply the material to be processed;  to change the size;  to change tools;  for make-ready;  for washing-up. 5.2.2.4 Automatic travel of movable guards shall not create danger points. EN 953:1997 shall be complied with. 5.2.2.5 Guards that can be opened shall be safeguarded against gravity falls if this creates a risk of injury. Measures to prevent such gravity falls include, for example,  devices for balancing the weight;  pneumatic springs;  latches which automatically hold the parts open;  power-driven worm gear drives actuated by hold-to-run;  by ensuring that the centre of gravity of the guard in the open position is sufficiently far behind the axis of rotation. Springs used for balancing the weight shall be designed such that, in the event of a spring failure, no dangerous closing movement may occur. Compression-type springs are to be preferred. 5.2.2.6 Where production processes need to be observed, guards shall ensure permanent sufficient vision of the functional point without being impaired by reflections. This requirement is satisfied, for example, by mesh-type guards painted in matt black. 5.2.3 Devices for setting-up, cleaning, trouble-shooting during the work process and maintenance 5.2.3.1 Where accessible danger zones cannot be observed from positions from which hazardous movements can be started, one of the following requirements shall be satisfied:  where accessible danger zones are safeguarded by a fence-type enclosure, it shall not be possible for the person(s) within the enclosure to close the interlocking access gate or an additional control device shall be provided outside the enclosure in such a position that it cannot be actuated from the inside. Any SIST EN 1010-1:2005+A1:2011

!EN 1127-1:2007". To classify the category of the equipment, it shall be subjected to an ignition hazard assessment in accordance with 5.2 of EN 13463-1:2001. 5.2.4.2 Explosion prevention and protection is not required for machinery where there are no flammable liquids with a flash point below 55 °C being used and no flammable liquids are sprayed or heated to a temperature above flash point under operating conditions. All other machinery shall be designed to satisfy the requirements specified in !EN 1127-1:2007" for the zones described in Annex A. NOTE 1 For washing units on printing presses, see 5.6.6 of !EN 1010-2:2006". NOTE 2 Heating of a flammable liquid occurs under operational conditions, for example, in film and printing plate development units with bath heating. For information about conductive flooring, see requirements for instruction handbooks in 7.2.4. 5.2.4.3 Electrical equipment 5.2.4.3.1 Any electrical equipment intended for use in a potentially explosive atmosphere caused by gas, vapour, mists or dust shall comply with the requirements of !EN 60079-0". Where relevant, these requirements may be supplemented or modified by !EN 60079-6:2007, EN 60079-2:2007,
EN 60079-5:2007, EN 60079-1:2007, EN 60079-7:2007, EN 60079-11:2007, EN 60079-25:2004,
EN 60079-26:2007 and EN 60079-28:2007" as appropriate. 5.2.4.3.2 Group II category 1G, 2G or 3G equipment for installation in a particular zone shall be selected according to clause 5 of !EN 60079-14:2008". 5.2.4.3.3 Group II category ID, 2D or 3D equipment for installation in a particular zone shall be selected according to !EN 61241-14:2004 and EN 61241-17:2005". 5.2.4.4 Non-electrical equipment 5.2.4.4.1 All non-electrical equipment, intended for use in a potentially explosive atmosphere caused by gas, vapour, mist or dust, shall comply with the requirements of EN 13463-1:2001 and EN 13463-5:2003 and, where relevant, the European Standards to be applied for the specific type of ignition protection. 5.2.4.4.2 Group II category 1G or ID equipment, for installation in zone 0 or 20 respectively, shall not contain any effective ignition source during expected malfunctions or rare malfunctions. 5.2.4.4.3 Group II category 2G or 2D equipment, for installation in zone 1 or 21 respectively, shall not contain any effective ignition source during normal operation or expected malfunction
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