Aerospace series - Cables, electrical, aircraft use - Test methods - Part 602: Toxicity

This test method is intended for use in determining the concentration of specific gas components of smoke released by cable insulation materials.
This test method should be used to measure and describe the properties of cable insulation materials in response to heat and flame under controlled laboratory conditions.
This standard should be used to measure and describe the properties of products in response to heat and flame under controlled laboratory conditions and should not be used to describe or appraise the fire hazard or fire risk of materials, products, or assemblies under actual fire conditions. However results of this test may be used as elements of a fire risk assessment which takes into account all of the factors which are pertinent to an assessment of the fire hazard of a particular end use.

Luft- und Raumfahrt - Elektrische Leitungen für Luftfahrzeuge - Prüfverfahren - Teil 602: Giftigkeit

Série aérospatiale - Câbles électriques à usage aéronautique - Méthodes d'essais - Partie 602 : Toxicité

Aeronavtika – Električni kabli za uporabo v zračnih plovilih – Preskusne metode – 602. del: Toksičnost

General Information

Status
Published
Publication Date
28-Aug-2007
Withdrawal Date
28-Feb-2008
Technical Committee
ASD-STAN - Aerospace
Drafting Committee
ASD-STAN/D 4 - Metallic
Current Stage
9093 - Decision to confirm - Review Enquiry
Start Date
30-Jun-2017
Completion Date
28-Jan-2026

Relations

Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026

Overview

EN 3475-602:2007 - part of the aerospace series for electrical cables - specifies a laboratory test method for toxicity by measuring concentrations of specific gas components in smoke released from cable insulation materials. It defines controlled sampling and analytical procedures (colorimetric and potentiometric) to quantify non‑reactive and reactive smoke gases under the same conditions used for smoke density testing (see EN 3475‑601). This standard is for material characterization and input to fire risk assessments, not a direct measure of real‑world fire hazard.

Key topics and technical requirements

  • Scope and limits
    • Measures concentrations of targeted smoke gas components under controlled heat/flame conditions.
    • Results are not intended to appraise actual fire hazard but may inform fire risk assessments.
  • Sampling system
    • Probes: three probes (6–8 mm internal diameter) placed at chamber center; materials resistant to halogenides (polypropylene, PTFE).
    • Two collection options for non‑reactive gases: vacuum or suction pump filling of foil gas bags (recommended 10–15 L capacity, PVDF foil).
    • Pipe requirements: inner diameter 6–8 mm, recommend PTFE for corrosive/temperature exposure; insulation to prevent condensation.
  • Analytical methods
    • Colorimetric (in situ): test tubes with solid reagents; discoloration length correlates with concentration. Used for relatively non‑reactive gases (e.g., HCl, HF via specific tubes).
    • Potentiometric (wet analysis): absorption into solution (impinger bottle) followed by ion‑specific electrodes to quantify halogenides (F−, Cl−, Br−). Calibration to convert potentials to ppm.
  • Operational controls
    • Specified sample volumes and flow rates (e.g., 1 000 cm3 sample through impinger, max suction 2 000 cm3/min for potentiometric sampling); vacuum tank sizing (≈15 L) and bag filling performance (fill within ~20 s).
    • Daily checks: leakage tests, probe cleanliness, chamber conditioning (pre‑tests required because HF adsorbs to chamber walls).

Applications and users

  • Who uses it:
    • Aerospace cable manufacturers and material suppliers for product characterization and qualification.
    • Independent test laboratories performing aircraft cable toxicity testing.
    • Design engineering and safety teams conducting fire risk assessments or specifying low‑toxicity cable materials.
    • Certification and procurement bodies requiring documented test evidence.
  • Practical uses:
    • Compare insulation formulations for reduced toxic smoke components.
    • Provide quantitative inputs (ppm levels of HCl, HF, HBr, etc.) for multidisciplinary fire safety assessments.
    • Support R&D, supplier qualification, and material selection for aircraft interiors and systems.

Related standards

  • EN 3475-601 - Aerospace series - Cables - Test methods - Part 601: Smoke density (normative reference).
  • Published under CEN/ASD‑STAN procedures; applies across CEN member states.

Keywords: EN 3475-602:2007, aerospace cable toxicity, cable insulation toxicity test, smoke gas analysis, colorimetric, potentiometric, halogenides, aircraft cables, test methods.

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Frequently Asked Questions

EN 3475-602:2007 is a standard published by the European Committee for Standardization (CEN). Its full title is "Aerospace series - Cables, electrical, aircraft use - Test methods - Part 602: Toxicity". This standard covers: This test method is intended for use in determining the concentration of specific gas components of smoke released by cable insulation materials. This test method should be used to measure and describe the properties of cable insulation materials in response to heat and flame under controlled laboratory conditions. This standard should be used to measure and describe the properties of products in response to heat and flame under controlled laboratory conditions and should not be used to describe or appraise the fire hazard or fire risk of materials, products, or assemblies under actual fire conditions. However results of this test may be used as elements of a fire risk assessment which takes into account all of the factors which are pertinent to an assessment of the fire hazard of a particular end use.

This test method is intended for use in determining the concentration of specific gas components of smoke released by cable insulation materials. This test method should be used to measure and describe the properties of cable insulation materials in response to heat and flame under controlled laboratory conditions. This standard should be used to measure and describe the properties of products in response to heat and flame under controlled laboratory conditions and should not be used to describe or appraise the fire hazard or fire risk of materials, products, or assemblies under actual fire conditions. However results of this test may be used as elements of a fire risk assessment which takes into account all of the factors which are pertinent to an assessment of the fire hazard of a particular end use.

EN 3475-602:2007 is classified under the following ICS (International Classification for Standards) categories: 49.060 - Aerospace electric equipment and systems. The ICS classification helps identify the subject area and facilitates finding related standards.

EN 3475-602:2007 has the following relationships with other standards: It is inter standard links to EN 3475-601:2007, EN 4611-004:2018, EN 4611-007:2012, EN 2713-011:2006, EN 3375-011:2022, EN 2084:2018, EN 2267-009:2017, EN 4612-008:2011, EN 4604-006:2019, EN 4612-006:2019, EN 2714-008:2006, EN 4604-010:2017, EN 3375-001:2022, EN 4641-103:2010, EN 2713-007:2005. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

EN 3475-602:2007 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Aerospace series - Cables, electrical, aircraft use - Test methods - Part 602: ToxicitySérie aérospatiale - Câbles électriques a usage aéronautique - Méthodes d'essais - Partie 602 : ToxicitéLuft- und Raumfahrt - Elektrische Leitungen für Luftfahrzeuge - Prüfverfahren - Teil 602: GiftigkeitTa slovenski standard je istoveten z:EN 3475-602:2007SIST EN 3475-602:2007en49.060Aerospace electric equipment and systemsICS:SLOVENSKI
STANDARDSIST EN 3475-602:200701-november-2007

EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 3475-602August 2007ICS 49.060 English VersionAerospace series - Cables, electrical, aircraft use - Testmethods - Part 602: ToxicitySérie aérospatiale - Câbles électriques à usageaéronautique - Méthodes d'essais - Partie 602 : ToxicitéLuft- und Raumfahrt - Elektrische Leitungen fürLuftfahrzeuge - Prüfverfahren - Teil 602: GiftigkeitThis European Standard was approved by CEN on 21 June 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2007 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 3475-602:2007: E

N2 max. 6 cm3 NTP/m2 per 24 h
CO2 max. 140 cm3 NTP/m2 per 24 h
Water vapour max. 13 g/m2 per 24 h Furthermore, the bags used must be provided with a stopcock. 5.3.4 Gas collection Two approved gas collection processes are available, collection by means of vacuum or by suction pump. Vacuum method: A vacuum tank with a minimum capacity of 15 l is recommended for collecting the gas components to be analyzed in the above-stated foil bag. The design of the tank should be 5 l greater then the volume of the bag. The evacuation pressure is to be monitored by a vacuum gauge. The vacuum tank is to be provided with a ventilation valve and a connection for the vacuum pump. The tank cover of 10 mm thick acrylic glass minimum is provided with a hole into which a quick-release coupling is to be installed gastight in order to connect the gas bag, on the one side, with the gas pipe, on the other side. A vacuum pump producing a vacuum in the tank capable of filling a gas bag according to within 20 s is to be used.
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