Mobile demolition machinery - Safety requirements

This document specifies the safety requirements for mobile demolition machinery that is designed for demolishing by pushing or pulling, or fragmenting by crushing or shearing, buildings and/or other civil engineering structures and their component parts and/or separating the resultant debris.
NOTE 1   Demolition machines can also be used for separating and sorting the resultant debris, but this is not their primary purpose.
NOTE 2   Where demolition machines are used on public roads, the national traffic regulations apply.
Mobile demolition machinery can be an earth-moving machine (see EN 474-1:1994, -3:1996, -4:1996, -5:1996 and prEN 474-12:1998) equipped with special equipment and attachments for demolition work, for example, ball, breaker, crusher, hydraulic or free-fall hammers, jaws. Mobile demolition machinery may be controlled either by a ride-on operator or by a remote control system (see Figure 1).
Machines for specific applications, for example, road surface breaking machines and remotely controlled demolition machines are also included in this document.This document deals with all significant hazards pertinent to mobile demolition machinery (see Clause 4), when they are used as intended and under the conditions foreseen by the manufacturer. This document specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards.The base machine can have the same safety requirements as other types of mobile construction machinery and these will therefore comply with the requirements of the European and International standards written for other machines (see normative references).
This document includes those requirements which are necessary for mobile machinery only when they are designed to be used in the demolition process.This document applies primarily to the machines which are manufactured after the date of approval of the standard by CEN.  NOTE 3   Directive 94/9/EC concerning equipment and protective systems

Mobile Abbruchmaschinen - Sicherheitsanforderungen

Dieses Dokument beschreibt Sicherheitsanforderungen für mobile Abbruchmaschinen, die zum Abbruch
durch Stoß- oder Zugkräfte bzw. zum Zerlegen durch Druck- oder Schneidkräfte von Gebäuden und/oder an-
deren technischen Bauwerken sowie deren Teile und/oder zum Trennen der resultierenden Bruchstücke be-
stimmt sind.
ANMERKUNG 1 Abbruchmaschinen können auch zum Trennen und Sortieren der resultierenden Bruchstücke verwendet
werden, dieses ist jedoch nicht ihr hauptsächlicher Einsatzzweck.
ANMERKUNG 2 Werden Abbruchmaschinen auf öffentlichen Straßen eingesetzt, gelten die nationalen Straßenverkehrs-
anforderungen.
Mobile Abbruchmaschinen können Erdbaumaschinen (siehe EN 474-1:1994, -3:1996, -4:1996, -5:1996 und
prEN 474-12:1998) sein, die mit speziellen Einrichtungen und Arbeitsausrüstungen zum Abbruch wie z. B.
Abrissbirne, Brecheinrichtung, hydraulischem oder Freifallhammer und Schneideinrichtung ausgerüstet sind.
Mobile Abbruchmaschinen können entweder durch einen aufsitzenden Maschinenführer oder mittels Fern-
steuerung bedient werden (siehe Bild 1).
Maschinen für spezielle Anwendungen wie z. B. Maschinen zum Abbruch von Straßenbelägen und fernge-
steuerte Abbruchmaschinen sind Bestandteil des Anwendungsbereichs dieses Dokumentes.
Dieses Dokument behandelt alle signifikanten Gefährdungen, die auf mobile Abbruchmaschinen zutreffen,
wenn sie bestimmungsgemäß und entsprechend den Empfehlungen des Herstellers verwendet werden (siehe
Abschnitt 4). Diese Europäische Technische Spezifikation spezifiziert die entsprechenden technischen Maß-
nahmen zur Beseitigung oder Verminderung der Risiken, die von den signifikanten Gefährdungen ausgehen.
Für die Basismaschine können die gleichen Sicherheitsanforderungen wie für andere mobile Baumaschinen
gelten, so dass für die Basismaschine die Anforderungen Europäischer und Internationaler Normen für diese
Maschinen einzuhalten sind (siehe normative Verweisungen).

Engins mobiles de démolition - Exigences de sécurité

Le présent document spécifie les exigences de sécurité relatives aux engins mobiles de démolition conçus pour démolir par poussée ou par traction ou pour fragmenter des bâtiments et/ou autres ouvrages de génie civil et les éléments structuraux qui leur sont associés et/ou trier les gravats qui en résultent.
NOTE 1   Les engins de démolition peuvent également être utilisés pour déblayer et trier les décombres résiduels, mais ces travaux ne constituent pas leur objet principal.
NOTE 2   Lorsque les engins de démolition sont utilisés sur des routes publiques, les réglementations nationales relatives à la circulation s'appliquent.
Un engin mobile de démolition peut être un engin de terrassement (voir l'EN 474-1:1994, -3:1996, -4:1996 et  5:1996 et prEN 474-12:1998)) muni d'équipements et d'accessoires particuliers pour les travaux de démolition, tels que boule, défonceuse, concasseur, marteau hydraulique gravitaire, mâchoire. Les engins mobiles de démolition peuvent être commandés par un opérateur porté ou par un système de commande à distance (voir Figure 1).
Les machines pour applications spécifiques, comme par exemple les défonceuses de revêtement routier et les engins de démolition télécommandés sont également couvertes par le présent document.
Le présent document traite des phénomènes dangereux significatifs associés aux engins mobiles de démolition (voir l'article 4) lorsqu'ils sont utilisés normalement et dans les conditions prévues par le fabricant. Le présent document technique spécifie les mesures techniques appropriées pour éliminer ou réduire les risques dus aux phénomènes dangereux significatifs.

Premični stroji za rušenje – Varnostne zahteve

General Information

Status
Withdrawn
Publication Date
07-Sep-2004
Withdrawal Date
24-Sep-2013
Current Stage
9960 - Withdrawal effective - Withdrawal
Start Date
25-Sep-2013
Completion Date
25-Sep-2013

Relations

Effective Date
08-Jun-2022
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Technical specification

TS CEN/TS 13778:2004

English language
40 pages
Preview
Preview
e-Library read for
1 day

Get Certified

Connect with accredited certification bodies for this standard

ICC Evaluation Service

Nonprofit organization that performs technical evaluations of building products.

ANAB United States Verified

Aboma Certification B.V.

Specialized in construction, metal, and transport sectors.

RVA Netherlands Verified

BBA (British Board of Agrément)

UK construction product certification.

UKAS United Kingdom Verified

Sponsored listings

Frequently Asked Questions

CEN/TS 13778:2004 is a technical specification published by the European Committee for Standardization (CEN). Its full title is "Mobile demolition machinery - Safety requirements". This standard covers: This document specifies the safety requirements for mobile demolition machinery that is designed for demolishing by pushing or pulling, or fragmenting by crushing or shearing, buildings and/or other civil engineering structures and their component parts and/or separating the resultant debris. NOTE 1 Demolition machines can also be used for separating and sorting the resultant debris, but this is not their primary purpose. NOTE 2 Where demolition machines are used on public roads, the national traffic regulations apply. Mobile demolition machinery can be an earth-moving machine (see EN 474-1:1994, -3:1996, -4:1996, -5:1996 and prEN 474-12:1998) equipped with special equipment and attachments for demolition work, for example, ball, breaker, crusher, hydraulic or free-fall hammers, jaws. Mobile demolition machinery may be controlled either by a ride-on operator or by a remote control system (see Figure 1). Machines for specific applications, for example, road surface breaking machines and remotely controlled demolition machines are also included in this document.This document deals with all significant hazards pertinent to mobile demolition machinery (see Clause 4), when they are used as intended and under the conditions foreseen by the manufacturer. This document specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards.The base machine can have the same safety requirements as other types of mobile construction machinery and these will therefore comply with the requirements of the European and International standards written for other machines (see normative references). This document includes those requirements which are necessary for mobile machinery only when they are designed to be used in the demolition process.This document applies primarily to the machines which are manufactured after the date of approval of the standard by CEN. NOTE 3 Directive 94/9/EC concerning equipment and protective systems

This document specifies the safety requirements for mobile demolition machinery that is designed for demolishing by pushing or pulling, or fragmenting by crushing or shearing, buildings and/or other civil engineering structures and their component parts and/or separating the resultant debris. NOTE 1 Demolition machines can also be used for separating and sorting the resultant debris, but this is not their primary purpose. NOTE 2 Where demolition machines are used on public roads, the national traffic regulations apply. Mobile demolition machinery can be an earth-moving machine (see EN 474-1:1994, -3:1996, -4:1996, -5:1996 and prEN 474-12:1998) equipped with special equipment and attachments for demolition work, for example, ball, breaker, crusher, hydraulic or free-fall hammers, jaws. Mobile demolition machinery may be controlled either by a ride-on operator or by a remote control system (see Figure 1). Machines for specific applications, for example, road surface breaking machines and remotely controlled demolition machines are also included in this document.This document deals with all significant hazards pertinent to mobile demolition machinery (see Clause 4), when they are used as intended and under the conditions foreseen by the manufacturer. This document specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards.The base machine can have the same safety requirements as other types of mobile construction machinery and these will therefore comply with the requirements of the European and International standards written for other machines (see normative references). This document includes those requirements which are necessary for mobile machinery only when they are designed to be used in the demolition process.This document applies primarily to the machines which are manufactured after the date of approval of the standard by CEN. NOTE 3 Directive 94/9/EC concerning equipment and protective systems

CEN/TS 13778:2004 is classified under the following ICS (International Classification for Standards) categories: 53.100 - Earth-moving machinery; 91.220 - Construction equipment. The ICS classification helps identify the subject area and facilitates finding related standards.

CEN/TS 13778:2004 has the following relationships with other standards: It is inter standard links to EN 474-1:2006+A4:2013, EN ISO 11203:2009, EN 474-1:1994, EN 983:1996, EN ISO 9614-2:1996, EN 12310-2:2000, EN ISO 3449:2008, EN 500-1:1995, EN 13309:2000, EN ISO 6165:2002, EN ISO 3744:1995, EN 474-5:1996, EN 495-5:2000, EN 13628-1:2002, EN ISO 8308:1995. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

CEN/TS 13778:2004 is associated with the following European legislation: Standardization Mandates: M/BC/CEN/88/13. When a standard is cited in the Official Journal of the European Union, products manufactured in conformity with it benefit from a presumption of conformity with the essential requirements of the corresponding EU directive or regulation.

CEN/TS 13778:2004 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


SLOVENSKI STANDARD
01-november-2004
3UHPLþQLVWURML]DUXãHQMH±9DUQRVWQH]DKWHYH
Mobile demolition machinery - Safety requirements
Mobile Abbruchmaschinen - Sicherheitsanforderungen
Engins mobiles de démolition - Exigences de sécurité
Ta slovenski standard je istoveten z: CEN/TS 13778:2004
ICS:
53.100 Stroji za zemeljska dela Earth-moving machinery
91.220 Gradbena oprema Construction equipment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

TECHNICAL SPECIFICATION
CEN/TS 13778
SPÉCIFICATION TECHNIQUE
TECHNISCHE SPEZIFIKATION
September 2004
ICS 53.100; 91.220
English version
Mobile demolition machinery - Safety requirements
Engins mobiles de démolition - Exigences de sécurité Mobile Abbruchmaschinen - Sicherheitsanforderungen
This Technical Specification (CEN/TS) was approved by CEN on 18 June 2004 for provisional application.
The period of validity of this CEN/TS is limited initially to three years. After two years the members of CEN will be requested to submit their
comments, particularly on the question whether the CEN/TS can be converted into a European Standard.
CEN members are required to announce the existence of this CEN/TS in the same way as for an EN and to make the CEN/TS available
promptly at national level in an appropriate form. It is permissible to keep conflicting national standards in force (in parallel to the CEN/TS)
until the final decision about the possible conversion of the CEN/TS into an EN is reached.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2004 CEN All rights of exploitation in any form and by any means reserved Ref. No. CEN/TS 13778:2004: E
worldwide for CEN national Members.

Contents Page
Foreword. 5
Introduction . 6
1 Scope. 7
2 Normative references . 8
3 Terms and definitions. 9
4 List of significant hazards. 10
5 Safety requirements and/or measures. 15
5.1 General. 15
5.2 Operator’s station . 16
5.3 Pipes and hoses. 16
5.3.1 General. 16
5.3.2 Hydraulic systems . 16
5.3.3 Pneumatic installations. 16
5.4 Dust . 16
5.5 Illumination of danger zone, working area and for travelling on site. 16
5.6 Controls and indicators. 16
5.6.1 General. 16
5.6.2 Uncontrolled movement. 17
5.6.3 Remote control. 17
5.6.4 Indicators and control panel. 17
5.7 Stability . 17
5.8 Noise. 17
5.8.1 General. 17
5.8.2 Sound power level - exterior. 17
5.8.3 Sound pressure level at the operator’s station . 17
5.9 Protective structures . 17
5.9.1 General. 17
5.9.2 Roll-over protective structure (ROPS). 18
5.9.3 Tipover protective structure (TOPS). 18
5.9.4 Falling-object protective structure (FOPS). 18
5.9.5 Front protective structure . 18
5.9.6 Door and window protection . 18
5.10 Sharp edges and acute angles . 18
5.11 Protection devices . 18
5.12 Electrical components. 18
5.12.1 Base machine . 18
5.12.2 Attachments . 18
5.12.3 Electromagnetic compatibility. 18
5.13 Visibility . 18
5.14 Retrieval and transportation . 19
5.15 Attachments and demountable fittings .19
5.16 Wire ropes. 19
5.17 Object handling . 19
5.17.1 General. 19
5.17.2 Load hooking system . 19
5.18 Warning and signalling devices . 20
5.19 Maintenance . 20
5.19.1 General. 20
5.19.2 Lift-arm support devices . 20
5.19.3 Illumination for maintenance . 20
6 Verification of safety requirements and/or measures. 20
7 Information for use . 22
7.1 General. 22
7.2 Warning signs . 22
7.3 Accompanying documents . 22
7.3.1 General. 22
7.3.2 Operators manual . 22
7.3.3 Maintenance manual. 24
7.3.4 Spare parts list . 25
7.4 Marking . 25
7.4.1 Base machine . 25
7.4.2 Equipment and attachment. 25
Annex A (normative) Instructions for the examination and checking of wire ropes, chains
and blocks . 26
A.1 Instructions for selecting and fitting wire rope grips. 26
A.1.1 General. 26
A.1.2 Installation . 26
A.1.3 Number of grips . 26
A.1.4 Tightening torque. 26
A.2 Instructions for the examination and maintenance of travelling blocks and wire
ropes. 27
Annex B (normative) Noise test methods for hydraulic hammers . 29
B.1 Introduction . 29
B.2 Scope. 29
B.3 Definitions. 29
B.3.1 A-weighted sound power level, L . 29
WA
B.3.2 A-weighted emission sound pressure level, L . 29
pA
B.3.3 Declared single-number noise emission value, L plus K . 30
B.3.4 Background noise. 30
B.4 Description of machinery family . 30
B.5 Sound power level determination . 30
B.5.1 Using EN ISO 3744 as a reference standard for the sound power level
determination . 30
B.5.2 Using other basic European standards as a reference for sound power level
determination . 31
B.5.3 Repetition of measurements and calculation of the result. 31
B.5.4 Optional measurements . 32
B.6 Emission sound pressure level determination . 32
B.7 Installation and mounting conditions. 32
B.7.1 Test block structure. 32
B.7.2 Carrier. 34
B.7.3 Mounting . 34
B.7.4 Hammer stability and static hold force. 34
B.7.5 Tool. 34
B.8 Operating conditions. 34
B.8.1 Hydraulic input power and oil flow . 34
B.8.2 Adjustable components having effect on the hammer power . 34
B.8.3 Quantities to be measured. 34
B.8.4 Parameters to be evaluated from the measured operating parameters. 35
B.8.5 Hydraulic supply line pressure measurement, p . 35
s
B.8.6 Hammer inlet oil flow, Q . 35
B.8.7 Measuring point of the oil temperature, T . 35
B.9 Measurement uncertainties . 35
B.10 Information to be recorded . 35
B.11 Information to be reported . 36
B.12 Declaration and verification of noise emission values. 37
B.12.1 General. 37
B.12.2 Values to be declared . 37
B.12.3 Verification of the declared noise emission values . 37
Annex C (normative) Requirements for non-text safety signs for use on demolition
machinery . 38
C.1 General. 38
C.1.1 Introduction . 38
C.1.2 Safety alert symbol (see Figure C.1). 38
C.1.3 Non-text hazard pictorials. 38
C.1.4 Dimensions. 38
C.1.5 Colours of safety signs . 38
C.1.6 Location . 38
Bibliography . 40

Foreword
This document (CEN/TS 13778:2004) has been prepared by Technical Committee CEN/TC 151
“Construction equipment and building material machines — Safety”, the secretariat of which is held by
DIN.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to announce this CEN Technical Specification: Austria, Belgium, Cyprus,
Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.
Introduction
This document is equivalent to a Type C-standard as stated in EN 1070.
The machinery concerned and the extent to which hazards are covered are indicated in the scope of
this document.
Those hazards that are relevant for all mechanical, electrical, hydraulic, pneumatic and other
equipment of machinery and that are dealt with in standards for common use are not covered by this
document. Reference to pertinent standards of this kind is made where such standards are applicable
and so far as is necessary.
1 Scope
This document specifies the safety requirements for mobile demolition machinery that is designed for
demolishing by pushing or pulling, or fragmenting by crushing or shearing, buildings and/or other civil
engineering structures and their component parts and/or separating the resultant debris.
NOTE 1 Demolition machines can also be used for separating and sorting the resultant debris, but this is not
their primary purpose.
NOTE 2 Where demolition machines are used on public roads, the national traffic regulations apply.
Mobile demolition machinery can be an earth-moving machine (see EN 474-1:1994, -3:1996, -4:1996,
–5:1996 and prEN 474-12:1998) equipped with special equipment and attachments for demolition
work, for example, ball, breaker, crusher, hydraulic or free-fall hammers, jaws. Mobile demolition
machinery may be controlled either by a ride-on operator or by a remote control system (see Figure 1).
Machines for specific applications, for example, road surface breaking machines and remotely
controlled demolition machines are also included in this document.
This document deals with all significant hazards pertinent to mobile demolition machinery (see Clause
4), when they are used as intended and under the conditions foreseen by the manufacturer. This
document specifies the appropriate technical measures to eliminate or reduce risks arising from the
significant hazards.
The base machine can have the same safety requirements as other types of mobile construction
machinery and these will therefore comply with the requirements of the European and International
standards written for other machines (see normative references).
This document includes those requirements which are necessary for mobile machinery only when
they are designed to be used in the demolition process.
This document applies primarily to the machines which are manufactured after the date of approval of
the standard by CEN.
NOTE 3 Directive 94/9/EC concerning equipment and protective systems intended for use in potentially
explosive atmospheres can be applicable to the type of machine or equipment covered by this document. The
present standard is not intended to provide means of complying with the essential health and safety requirements
of Directive 94/9/EC.
Figure 1 — Demolition machine operated by remote control system
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
EN 474-1:1994, Earth-moving machinery — Safety — Part 1: General requirements.
EN 474-3:1996, Earth-moving machinery — Safety — Part 3: Requirements for loaders.
EN 474-4:1996, Earth-moving machinery — Safety — Part 4: Requirements for backhoe loaders.
EN 474-5:1996, Earth-moving machinery — Safety — Part 5: Requirements for hydraulic excavators.
prEN 474-12:1998, Earth-moving machinery — Safety — Part 12: Requirements for cable excavators.
EN 500-1, Mobile road construction machinery — Safety — Part 1: Common requirements.
EN 982, Safety of machinery — Safety requirements for fluid power systems and their components —
Hydraulics.
EN 983, Safety of machinery — Safety requirements for fluid power systems and their components —
Pneumatics.
EN 1070:1998, Safety of machinery — Terminology.
EN 13309:2001, Construction equipment — Electromagnetic compatibility of machines with internal
electrical power supply.
EN 13627, Earth-moving machinery - Falling-object protective structures - Laboratory tests and
performance requirements (ISO 3449:1992 modified)
EN 60204-1:1992, Safety of machinery — Electrical equipment of machines — Part 1: General
requirements.
EN 61310-1, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for
visual, auditory and tactile signals.
EN 61310-2, Safety of machinery — Indication, marking and actuation — Part 2: Requirements for
marking.
EN ISO 3744:1995, Acoustics — Determination of sound power levels of noise sources using sound
pressure — Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994).
EN ISO 6165:2002, Earth-moving machinery - Basic types - Vocabulary (ISO 6165:2001)
EN ISO 9614-2, Acoustics - Determination of sound power levels of noise sources using sound
intensity - Part 2: Measurement by scanning (ISO 9614-2:1996)
EN ISO 11203, Acoustics — Noise emitted by machinery and equipment — Determination of
emission sound pressure levels at a work station and at other specified positions from the sound
power level (ISO 11203:1995).
EN ISO 12100-1, Safety of machinery - Basic concepts, general principles for design - Part 1: Basic
terminology, methodology (ISO 12100-1:2003)
EN ISO 12100-2, Safety of machinery - Basic concepts, general principles for design - Part 2:
Technical principles (ISO 12100-2:2003)
ISO 4309:1990, Cranes — Wire ropes — Code of practice for examination and discard.
ISO 6395:1988 Acoustics -- Measurement of exterior noise emitted by earth-moving machinery --
Dynamic test conditions
ISO 6396:1992, Acoustics -- Measurement at the operator's position of noise emitted by earth-moving
machinery -- Dynamic test conditions
ISO 6750, Earth-moving machinery — Operation and maintenance — Format and content of manuals.
ISO 9244:1995, Earth-moving machinery — General principles
ISO 10262, Earth-moving machinery — Hydraulic excavators — Laboratory tests and performance
requirements for operator protective guards.
ISO 12508, Earth-moving machinery — Operator station and maintenance areas — Bluntness of
edges.
3 Terms and definitions
For the purposes of this document the terms and definitions given in EN 1070:1998 and the following
apply.
Definitions used in EN and ISO standards referred to in this document are also valid for this document.
3.1
mobile demolition machine
machine, including equipment and attachment (working tool) (see EN ISO 6165:1999), which is
purpose built to demolish, cut, loosen, separate, pick up, transport and distribute component parts of
buildings, civil engineering structures, road works or other areas such as quarries
3.2
base machine
machine without equipment or attachment, that includes the mountings necessary to secure
equipment, as required, e. g. operator protective structures for demolition
3.3
equipment
boom, arm and associated linkage which provides articulation and which is attached to the base
machine and provides at its outer end a mounting either for direct fixing of an attachment or for fixing
an attachment via an attachment bracket
3.4
attachment (working tool)
removable device mounted either directly to the equipment or on an attachment bracket to fulfil the
primary function of the machine or for a specific use
3.5
breaker
attachment with tooth, teeth and/or cutting edges, used for breaking concrete or cutting steel
3.6
hydraulic hammer
attachment with a hydraulically operated working tool (e. g. chisel) used to demolish structures. The
working tool is impacted by a piston to penetrate the material
3.7
road surface breaker
mobile demolition machine designed and built for the breaking of roads or similar surfaces
3.8
danger zone
zone within and/or around demolition machinery in which a person risks being injured by movement of
the base machine, its equipment or attachments, and flying and/or falling debris
3.9
working zone
space around a machine in which the machine, its equipment and attachment are moved in order to
carry out work
3.10
exposed person
person wholly or partially in the danger zone
4 List of significant hazards
This Clause contains all significant hazards and hazardous situations, as far as they are dealt with in
this document, identified by risk assessment significant for this type of machinery and which require
action to eliminate or reduce risk.
Table 1 — List of significant hazards (continued)
EN ISO 12100
This
No. Hazards
document
Part 1:2003 Part 2:2003
Hazards, hazardous situations and hazardous events
1 Mechanical hazards due to:
- machine parts or workpieces, e.g.: 4.2 4.2.1, 4.2.2,
5.1
a) shape; 4.2 4.10, 5.5.4
b) relative location;
c) mass and stability (potential energy of elements which
may move under the effect of gravity);
5.19.2
d) mass and velocity (kinetic energy of elements in
5.6.1
controlled or uncontrolled motion);
5.6.2
e) inadequacy of mechanical strength;
5.17.2
- accumulation of energy inside the 4.2 4.10, 5.5.4
machinery e. g.:
f) elastic elements (springs)
g) liquids and gases under pressure;  5.3
h) the effect of vacuum
1.1 Crushing hazard 4.2.1
1.2 Shearing hazard  5.11
1.3 Cutting or severing hazard
1.4 Entanglement hazard
1.5 Drawing-in or trapping hazard  5.11
1.6 Impact hazard
1.7 Stabbing or puncture hazard
1.8 Friction or abrasion hazard
1.9 High pressure fluid injection or ejection hazard 4.2.1 4.10 5.3
2 Electrical hazards due to :
Contact of persons with live parts
2.1 4.3 4.9, 5.5.4 5.12.1
(direct contact)
Contact of persons with parts which have become live
2.2 4.3 4.9
under faulty conditions (indirect contact)

Table 1 — (continued)
EN ISO 12100
This
No. Hazards
document
Part 1:2003 Part 2:2003
2.3 Approach to live parts under high voltage 4.3 4.9, 5.5.4
2.4 Electrostatic phenomena 4.3 4.9
Thermal radiation or other phenomena such as the
2.5 projection of molten particles and chemical effects from 4.3 4.9
short circuits, overloads, etc.
3 Thermal hazards, resulting in:
Burns, scalds and other injuries by a possible contact of
persons with objects or materials with an extreme high
3.1 4.4 5.3.2
or low temperature, by flames or explosions and also by
the radiation of heat sources
3.2 Damage to health by hot or cold working environment 4.4
4 Hazards generated by noise, resulting in:
4.5 4.2.2, 5.1
Hearing loss (deafness), other physiological disorders 5.8
4.1
(e. g. loss of balance, loss of awareness)
Annex B
Interference with speech communication, acoustic
4.2
signals, etc.
5 Hazards generated by vibration
4.6 4.2.2
Use of hand-held machines resulting in a variety of
5.1
neurological and vascular disorders
Whole body vibration, particularly when combined with
5.2
poor postures
6 Hazards generated by radiation

6.1 Low frequency, radio frequency radiation, micro waves 4.7
6.2 Infrared, visible and ultraviolet light
6.3 X and gamma rays
4.12.1,
6.4 Alpha, beta rays, electron or ion beams, neutrons 4.7
4.11.11
6.5 Lasers 4.7
Hazards generated by materials
and substances (and their
constituent elements) processed or
used by the machinery
5.3.2,
Hazards from contact with or inhalation of harmful fluids,
7.1 4.8 4.3c, 4.4
gases, mists, fumes and dusts
5.4
7.2 Fire or explosion hazard 4.8 4.4
7.3 Biological or microbiological (viral or bacterial) hazards
Hazards generated by neglecting ergonomic
principles in machinery design as, e. g.
hazards from:
4.8.2, 4.7,
Unhealthy postures or excessive
8.1 4.9 5.5.5, 5.5.6, 5.2
effort
4.11.12
Inadequate consideration of hand-
8.2 4.9  4.8.3 5.2
arm or foot-leg anatomy
8.3 Neglected use of personal protection equipment 4.8.7 5.8
8.4 Inadequate local lighting 4.8.6
8.5 Mental overload and underload, stress 4.9 4.8.5
Table 1 — (continued)
EN ISO 12100
This
No. Hazards
document
Part 1:2003 Part 2:2003
4.8, 4.11.8,
8.6 Human error, human behaviour 4.9 4.11.10, 6,
5.5.2
Inadequate design, location or identification of manual
8.7 4.7.8, 4.11.8
controls
8.8 Inadequate design or location of visual display units
9 Combination of hazards
4.11
Unexpected start-up, unexpected over-run/over-
speed (or any similar malfunction) from:
10.1 Failure/disorder of the control system 4.11.1, 5.5.4 5.3.2
10.2 Restoration of energy supply after an interruption  4.11.4
10.3 External influences on electrical equipment 4.11.11 5.12.2
10.4 Other external influences (gravity, wind, etc.)  4.12.1
10.5 Errors in the software  4.11.7
Errors made by the operator (due to mismatch of 4.8, 4.11.8,
10.6 machinery with human characteristics and abilities, see 4.9 4.11.10, 6,
8.6) 5.5.2
Impossibility of stopping the
4.11.1,
11 machine in the best possible
5.6.2
4.11.3, 5.5.2
conditions
12 Variations in the rotational speedf tools 4.11.1, 5.5.4
4.11.1,
13 Failure of the power supply 5.3.2
4.11.4
14 Failure of the control circuit
4.11.1, 5.5.4
15 Errors of fitting 4.9 6.5, 4.7 5.15
16 Break-up during operation 4.2.2 4.3
17 Falling or ejected objects or fluids 4.2.2 4.3, 5.2.1 5.3.2
18 Loss of stability/overturning of machinery 4.2.2 4.6 5.7, 5.15
19 Slip, trip and fall of persons (related to machinery) 4.10 5.5.6
Additional hazards, hazardous situations and hazardous events due to mobility
20 Relating to the travelling function
20.1 Movement when starting the engine
20.2 Movement without a driver at the driving position  5.6.3
20.3 Movement without all parts in a safe position
20.4 Excessive speed of pedestrian controlled machinery
20.5 Excessive oscillations when moving
Insufficient ability of machinery to be slowed down,
20.6  5.6.2
stopped and immobilised
Linked to the work position (including driving station)
on the machine
Fall of persons during access to (or at/from) the work
21.1
position
Exhaust gases/lack of oxygen at the
21.2  5.2
work position
Fire (flammability of the cab, lack of extinguishing
21.3  5.2
means)
Table 1 — (continued)
EN ISO 12100
This
No. Hazards
document
Part 1:2003 Part 2:2003
Mechanical hazards at the work
position:
a) contact with the wheels  5.9.2,
5.9.3
b) rollover
21.4
5.9.4,
c) fall of objects, penetration by objects  5.9.5
d) break-up of parts rotating at high speed
e) contact of persons with machine parts or tools (pe-

destrian controlled machines)
21.5 Insufficient visibility from the work positions  5.13
21.6 Inadequate lighting  5.5
21.7 Inadequate seating
21.8 Noise at the work position  5.8
21.9 Vibration at the work position
21.10 Insufficient means for evacuation/ emergency exit
22 Due to the control system
22.1 Inadequate location of manual controls  5.6
Inadequate design of manual controls and their mode of
22.2
operation
23 From handling the machine (lack of stability)  5.7
Due to the power source and to the transmission of
power
24.1 Hazards from the engine and the batteries
24.2 Hazards from transmission of power between machines
24.3 Hazards from coupling and towing  5.14, 5.15
25 From/to third persons
25.1 Unauthorised start-up/use
25.2 Drift of a part away from its stopping position  5.6.3
25.3 Lack or inadequacy of visual or acoustic warning means  5.18
26 Insufficient instructions for the driver/operator
Additional hazards, hazardous situations and hazardous events due to lifting
27 Mechanical hazards and hazardous events
27.1 from load falls, collisions, machine tipping caused by:
27.1.1 lack of stability  5.7
uncontrolled loading – overloading – overturning mo-
27.1.2  5.7
ments exceeded
27.1.3 uncontrolled amplitude of movements  5.6.3
27.1.4 unexpected/unintended movement of loads
27.1.5 inadequate holding devices/accessories
27.1.6 collision of more than one machine
27.2 from access of persons to load support
27.3 from derailment
27.4 from insufficient mechanical strength of parts  5.17.2

Table 1 — (concluded)
EN ISO 12100
This
No. Hazards
document
Part 1:2003 Part 2:2003
27.5 from inadequate design of pulleys, drums  5.16
from inadequate selection of chains, ropes, lifting and
27.6 accessories and their inadequate integration into the  5.16
machine
from lowering of the load under the control of friction
27.7
brake
from abnormal conditions of assembly/esting/use/main-
27.8
tenance
from the effect of load on persons (impact by load or
27.9
counterweight)
28 Electrical hazard
28.1 from lightning
Hazards generated by neglecting ergonomic princi-
ples
29.1 insufficient visibility from the driving position  5.13
Additional hazards, hazardous situations and hazardous events due to underground work
30 Mechanical hazards and hazardous events due to:

30.1 Lack of stability of powered roof supports
Failing accelerator or brake control of machinery running
30.2
on rails
Failing or lack of deadman’s control of machinery
30.3
running on rails
31 Restricted movement of persons

32 Fire and explosion
33 Emission of dust, gases etc.
5.4
Additional hazards, hazardous situations and hazardous events due to the lifting or moving of persons
34 Mechanical hazards and hazardous events due to:

Inadequate mechanical strength - inadequate working
34.1
coefficients
34.2 Failing of loading control
34.3 Failing of controls in person carrier (function, priority)
34.4 Overspeed of person carrier
35 Falling of person from person carrier
Falling or overturning of person
carrier
37 Human error, human behaviour

5 Safety requirements and/or measures
5.1 General
For demolition machines with a ride-on operator, the safety requirements of the base machine are
addressed in EN 474-1 and -3, -4, -5 or prEN 474-12, or EN 500-1.
The equipment and attachments of demolition machines shall comply with the safety requirements
and/or measures of this Clause and in addition with EN ISO 12100-1 and
EN ISO 12100-2 for hazards which are relevant but not significant and which are not dealt with in this
document.
5.2 Operator’s station
All demolition machines with a ride-on operator shall be fitted with a cab in accordance with 4.2 of
EN 474-1:1994, with the requirement for additional protection being determined by the intended use
of the machine.
5.3 Pipes and hoses
5.3.1 General
Pipes and hoses shall be in accordance with 4.14 of EN 474-1:1994.
Pipes and hoses for which the risk of damaging during demolition work exists, shall be protected or
guarded.
5.3.2 Hydraulic systems
The hydraulic systems shall comply with the safety requirements of 4.10 of EN ISO 12100-2 and
EN 982.
Pipes and hoses which have to be disconnected in operation shall be fitted with self-sealing couplings
with built-in check valves or shut-off valves. Couplings shall be marked to ensure correct reconnection.
Hydraulic cylinders used for object handling application shall be fitted with load-sustaining devices in
accordance with 4.10.2.2.3 of EN 474-4:1996 or 4.1.7.5 of EN 474-5:1996.
5.3.3 Pneumatic installations
Pneumatic installations shall comply with EN 983.
5.4 Dust
For demolition machines with a ride-on operator, if the risk of a dusty environment exists, provision for
the installation of a filter system for the operator station shall be made. Specific consideration may
need to be given to the presence of toxic dusts, for example, asbestos.
5.5 Illumination of danger zone, working area and for travelling on site
Mobile demolition machinery with a ride-on operator shall be fitted with lights to provide sufficient
illumination of the working areas.
5.6 Controls and indicators
5.6.1 General
Controls and indicators shall be in accordance with 4.4 of EN 474-1:1994, or EN 500-1.
5.6.2 Uncontrolled movement
There shall be no uncontrolled movement of either the base machine or the equipment and/or
attachment.
5.6.3 Remote control
The fitting and operation of control systems for the remote control of demolition machinery shall be in
accordance with 4.2.1 of EN 474-5:1996.
5.6.4 Indicators and control panel
Indicators and control panels shall be in accordance with 4.4.3 of EN 474-1:1994.
5.7 Stability
For mobile demolition machinery with a ride-on operator, the machine, including its equipment and
attachments shall be designed and constructed so that it remains stable under the intended operating
conditions as specified in 4.9 of EN 474-3:1996, 4.1.7 of EN 474-3:1996 and 4.10 of EN 474-4:1996).
Device(s) intended to increase the stability of mobile demolition machinery in working mode (for
example, outriggers, oscillating axle locking) shall be fitted with locking devices which keep them in
position.
NOTE Special stability requirements are not needed for road surface breakers due to their design and
method of use.
5.8 Noise
5.8.1 General
NOTE EN ISO 11688-2 gives useful information on noise generation mechanisms in machinery.
5.8.2 Sound power level - exterior
5.8.2.1 Base machine The sound power level of the base machine shall be measured in
accordance with ISO 6395:1988 and Amd 1:1996, and shall be stated in the operator’s manual.
5.8.2.2 Equipment/attachment
When it is provided, the sound power level of a hydraulic hammer shall be measured according to
Annex B.
5.8.3 Sound pressure level at the operator’s station
For machines with ride-on operators, the sound pressure level at the operator’s station shall be in
accordance with ISO 6396.
5.9 Protective structures
5.9.1 General
Depending on the type of base machine, mobile demolition machines with ride-on operators shall be
fitted with one or more of the protective structures given in 5.9.2 to 5.9.6, except for road surface
breakers (see 3.7).
5.9.2 Roll-over protective structure (ROPS)
Loaders used as a base machine shall meet the requirements of 4.2.3 of EN 474-1:1994.
Where ROPS is not fitted to a mobile demolition machine, falling object protecti
...

Questions, Comments and Discussion

Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.

Loading comments...