Standard Practice for Electromagnetic (Eddy Current) Sorting of Nonferrous Metals

SIGNIFICANCE AND USE
5.1 Absolute and comparative methods provide a measure for sorting large quantities of nonferrous parts or stock with regard to composition or condition, or both.  
5.2 The comparative or two-coil method is used when high-sensitivity examination is required. The advantage of this method is that it almost completely suppresses interferences.  
5.3 The ability to accomplish these types of separations satisfactorily is dependent upon the relation of the electric characteristics of the nonferrous parts to their physical condition.  
5.4 These methods may be used for high-speed sorting in a fully automated setup where the speed of examination may approach many specimens per second depending on their size and shape.  
5.5 Successful sorting of nonferrous material depends mainly on the variables present in the sample and the proper selection of frequency and fill factor.  
5.6 The accuracy of a sort will be affected greatly by the coupling between the test coil field and the examined part during the measuring period.
SCOPE
1.1 This practice describes a procedure for sorting nonferrous metals using the electromagnetic (eddy current) method. The procedure is intended for use with instruments using absolute or comparator-type coils for distinguishing variations in mass, shape, conductivity, and other variables such as alloy, heat treatment, or hardness that may be closely correlated with the electrical properties of the material. Selection of samples to evaluate sorting feasibility and to establish standards is also described.  
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-May-2020
Technical Committee
E07 - Nondestructive Testing

Relations

Effective Date
01-Feb-2024
Effective Date
01-Dec-2019
Effective Date
01-Mar-2019
Effective Date
01-Jan-2018
Effective Date
15-Jun-2017
Effective Date
01-Feb-2017
Effective Date
01-Aug-2016
Effective Date
01-Feb-2016
Effective Date
01-Dec-2015
Effective Date
01-Sep-2015
Effective Date
01-Jun-2014
Effective Date
01-Jun-2014
Effective Date
01-Dec-2013
Effective Date
15-Jun-2013
Effective Date
01-Jun-2013

Overview

ASTM E703-20 is the international standard practice developed by ASTM for electromagnetic (eddy current) sorting of nonferrous metals. This standard describes recommended procedures for distinguishing variations in nonferrous metal parts or stocks using eddy current (EC) inspection methods. The scope of the standard includes absolute and comparative (two-coil) methods, both of which are widely adopted for high-speed, automated sorting of large volumes of components with regard to their composition, condition, or both.

Eddy current sorting is a nondestructive testing (NDT) technique that leverages the electrical conductivity and magnetic properties of nonferrous materials (such as aluminum, copper, and their alloys) to differentiate between chemical composition, heat treatment, hardness, and other manufacturing variables.

Key Topics

  • Sorting Techniques: The standard covers both absolute (single-coil) and comparative (two-coil) eddy current methods. The comparative method offers higher sensitivity and better suppression of interferences, making it ideal for critical sorting operations.
  • Test Coils: The use of encircling or probe coils is addressed, with recommendations for selecting coil type, fill factor, and insert materials to maximize sensitivity and repeatability.
  • Reference Standards: Procedures for the selection, use, and care of reference standards which define the acceptance and rejection criteria for materials being sorted.
  • Variables Affecting Results: Factors such as frequency selection, physical properties (mass, shape, thickness), temperature control, and magnetic permeability which have a direct impact on the effectiveness and accuracy of sorting are discussed.
  • Automation and High-Speed Sorting: The standard supports integration with automated handling and sorting systems, enabling sorting rates of many parts per second depending on their geometry.
  • Reporting Requirements: Guidance on documenting sorting procedures and results for traceability and repeatability, including apparatus characteristics, reference standards, examination method, and conditions.

Applications

ASTM E703-20 is utilized extensively in industries where rapid and reliable sorting of nonferrous metal parts is essential, such as:

  • Aerospace and Automotive Manufacturing: Sorting of alloy components, fasteners, and precision parts based on alloy type or heat treatment status.
  • Metals Processing and Recycling: Automated segregation of scrap and production materials by conductivity or hardness for quality control and resource optimization.
  • Quality Control in Production: Inline inspection to ensure material consistency and to prevent out-of-specification parts from progressing in the manufacturing process.
  • NDT Service Providers: Certified laboratories and NDT agencies use the standard for contract sorting and verification for clients in various sectors.

The methods outlined are valued for their non-contact, non-destructive nature, rapid throughput, and capability to integrate into manufacturing automation.

Related Standards

Professionals utilizing ASTM E703-20 often reference related standards for a comprehensive quality and NDT program, including:

  • ASTM E105: Practice for Probability Sampling of Materials
  • ASTM E122: Practice for Calculating Sample Size to Estimate, With Specified Precision, the Average for a Characteristic of a Lot or Process
  • ASTM E543: Specification for Agencies Performing Nondestructive Testing
  • ASTM E1316: Terminology for Nondestructive Examinations
  • ASNT SNT-TC-1A: Recommended Practice for Personnel Qualification and Certification in Nondestructive Testing
  • ANSI/ASNT CP-189 and AIA NAS-410: Qualifications and Certification of NDT Personnel

By following ASTM E703-20, organizations ensure the effective, repeatable, and accurate sorting of nonferrous metals using electromagnetic (eddy current) methods-improving quality, operational efficiency, and compliance with international best practices.

Keywords: ASTM E703-20, eddy current sorting, electromagnetic sorting, nonferrous metals, nondestructive testing, quality control, automated sorting, reference standards, comparative coil method, absolute coil method.

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Frequently Asked Questions

ASTM E703-20 is a standard published by ASTM International. Its full title is "Standard Practice for Electromagnetic (Eddy Current) Sorting of Nonferrous Metals". This standard covers: SIGNIFICANCE AND USE 5.1 Absolute and comparative methods provide a measure for sorting large quantities of nonferrous parts or stock with regard to composition or condition, or both. 5.2 The comparative or two-coil method is used when high-sensitivity examination is required. The advantage of this method is that it almost completely suppresses interferences. 5.3 The ability to accomplish these types of separations satisfactorily is dependent upon the relation of the electric characteristics of the nonferrous parts to their physical condition. 5.4 These methods may be used for high-speed sorting in a fully automated setup where the speed of examination may approach many specimens per second depending on their size and shape. 5.5 Successful sorting of nonferrous material depends mainly on the variables present in the sample and the proper selection of frequency and fill factor. 5.6 The accuracy of a sort will be affected greatly by the coupling between the test coil field and the examined part during the measuring period. SCOPE 1.1 This practice describes a procedure for sorting nonferrous metals using the electromagnetic (eddy current) method. The procedure is intended for use with instruments using absolute or comparator-type coils for distinguishing variations in mass, shape, conductivity, and other variables such as alloy, heat treatment, or hardness that may be closely correlated with the electrical properties of the material. Selection of samples to evaluate sorting feasibility and to establish standards is also described. 1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 5.1 Absolute and comparative methods provide a measure for sorting large quantities of nonferrous parts or stock with regard to composition or condition, or both. 5.2 The comparative or two-coil method is used when high-sensitivity examination is required. The advantage of this method is that it almost completely suppresses interferences. 5.3 The ability to accomplish these types of separations satisfactorily is dependent upon the relation of the electric characteristics of the nonferrous parts to their physical condition. 5.4 These methods may be used for high-speed sorting in a fully automated setup where the speed of examination may approach many specimens per second depending on their size and shape. 5.5 Successful sorting of nonferrous material depends mainly on the variables present in the sample and the proper selection of frequency and fill factor. 5.6 The accuracy of a sort will be affected greatly by the coupling between the test coil field and the examined part during the measuring period. SCOPE 1.1 This practice describes a procedure for sorting nonferrous metals using the electromagnetic (eddy current) method. The procedure is intended for use with instruments using absolute or comparator-type coils for distinguishing variations in mass, shape, conductivity, and other variables such as alloy, heat treatment, or hardness that may be closely correlated with the electrical properties of the material. Selection of samples to evaluate sorting feasibility and to establish standards is also described. 1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM E703-20 is classified under the following ICS (International Classification for Standards) categories: 77.120.01 - Non-ferrous metals in general. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM E703-20 has the following relationships with other standards: It is inter standard links to ASTM E1316-24, ASTM E1316-19b, ASTM E1316-19, ASTM E1316-18, ASTM E1316-17a, ASTM E1316-17, ASTM E1316-16a, ASTM E1316-16, ASTM E1316-15a, ASTM E1316-15, ASTM E1316-14, ASTM E1316-14e1, ASTM E1316-13d, ASTM E1316-13c, ASTM E1316-13b. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM E703-20 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: E703 − 20
Standard Practice for
Electromagnetic (Eddy Current) Sorting of Nonferrous
Metals
This standard is issued under the fixed designation E703; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* 2.2 ASNT Documents:
SNT-TC-1A Recommended Practice for Personnel Qualifi-
1.1 This practice describes a procedure for sorting nonfer-
cation and Certification in Nondestructive Testing
rous metals using the electromagnetic (eddy current) method.
ANSI/ASNT CP-189 Standard for Qualification and Certifi-
The procedure is intended for use with instruments using
cation of Nondestructive Testing Personnel
absolute or comparator-type coils for distinguishing variations
2.3 AIA Standard:
in mass, shape, conductivity, and other variables such as alloy,
NAS-410 Qualification and Certification of Nondestructive
heat treatment, or hardness that may be closely correlated with
Testing Personnel
the electrical properties of the material. Selection of samples to
evaluate sorting feasibility and to establish standards is also
3. Terminology
described.
3.1 Standard terminology relating to electromagnetic ex-
1.2 This standard does not purport to address all of the
amination may be found in Terminology E1316, Section C:
safety concerns, if any, associated with its use. It is the
Electromagnetic Testing.
responsibility of the user of this standard to establish appro-
priate safety, health, and environmental practices and deter-
4. Summary of Practice
mine the applicability of regulatory limitations prior to use.
4.1 The techniques that are primarily used in electromag-
1.3 This international standard was developed in accor-
netic sorting employ the absolute (single-) and comparative
dance with internationally recognized principles on standard-
(two-) coil methods using either encircling or probe coils. The
ization established in the Decision on Principles for the
decision of whether to use single-coil or two-coil operation is
Development of International Standards, Guides and Recom-
usually based on empirical data. In the absolute-coil method
mendations issued by the World Trade Organization Technical
(encircling or probe), the equipment is standardized by placing
Barriers to Trade (TBT) Committee.
standards of known properties in the test coil. The value of the
examined electrical parameter, which may be correlated with
2. Referenced Documents
alloy, heat treatment temper, or hardness, is read on the display
of an indicator. In the comparative coil method (encircling or
2.1 ASTM Standards:
probe coils), the test specimen in one coil is compared with a
E105 Practice for Probability Sampling of Materials
reference standard in a second coil to determine whether the
E122 Practice for Calculating Sample Size to Estimate,With
test specimen is within or outside of the required limits.
Specified Precision, the Average for a Characteristic of a
4.1.1 Absolute Coil Method:
Lot or Process
4.1.1.1 Encircling Coil—Various reference standards are
E543 Specification forAgencies Performing Nondestructive
inserted consecutively in the test coil, and the controls of the
Testing
instrument are adjusted to obtain an appropriate response.
E1316 Terminology for Nondestructive Examinations
Typically, three samples would be used representing the upper,
lower, and mid-range for which standardization is required.
The examination is then conducted by inserting the specimens
This practice is under the jurisdiction of ASTM Committee E07 on Nonde-
to be sorted into the test coil, and observing the instrument
structive Testing and is the direct responsibility of Subcommittee E07.07 on
response.
Electromagnetic Method.
CurrenteditionapprovedJune1,2020.PublishedJuly2020.Originallyapproved
in 1979. Last previous edition approved in 2014 as E703 – 14. DOI: 10.1520/
E0703-20. AvailablefromAmericanSocietyforNondestructiveTesting(ASNT),P.O.Box
For referenced ASTM standards, visit the ASTM website, www.astm.org, or 28518, 1711 Arlingate Ln., Columbus, OH 43228-0518, http://www.asnt.org.
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Available fromAerospace IndustriesAssociation ofAmerica, Inc. (AIA), 1000
Standards volume information, refer to the standard’s Document Summary page on WilsonBlvd.,Suite1700,Arlington,VA22209-3928,http://www.aia-aerospace.org.
the ASTM website.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
E703 − 20
4.1.1.2 Probe Coil—The probe coil is placed consecutively 5.5 Successful sorting of nonferrous material depends
on the reference standards and the controls of the instrument mainly on the variables present in the sample and the proper
are adjusted for appropriate response (see 4.1.1.1). The exami- selection of frequency and fill factor.
nationisthenconductedbyplacingtheprobeonthespecimens
5.6 The accuracy of a sort will be affected greatly by the
to be sorted and observing the instrument response.
coupling between the test coil field and the examined part
4.1.2 Comparative Coil Method:
during the measuring period.
4.1.2.1 Encircling Coil—Reference standards representing
6. Basis of Application
the minimum or maximum limits, or both, of acceptance or
sorting category are inserted in the reference and test coil. The
6.1 Personnel Qualification—If specified in the contractual
instrument controls are adjusted for appropriate responses.The
agreement, personnel performing examinations to this practice
examination is then conducted by inserting specimens to be
shall be qualified in accordance with a nationally recognized
sorted in the test coil, leaving the known reference in the
nondestructive testing (NDT) personnel qualification practice
reference coil, and observing the instrument response.
or standard, such as ANSI/ASNT-CP-189, SNT-TC-1A, NAS-
4.1.2.2 Probe Coil—Both probe coils are placed on the
410, ISO 9712, or a similar document and certified by the
reference standard representing the minimum or maximum
employer or certifying agency, as applicable. The practice or
limits, or both, of acceptance or sorting category. The instru-
standard used and its applicable revision shall be identified in
ment controls are adjusted for appropriate responses. The
the contractual agreement between the using parties.
examination is then conducted by placing the test probe on the
6.2 Qualification of Nondestructive Testing Agencies—If
specimens to be sorted (the other probe is left on the reference
specified in the contractual agreement, NDT agencies shall be
standard) and observing the instrument response.
qualifiedandevaluatedasdescribedinSpecificationE543.The
4.2 The range of instrument response must be so adjusted in
applicable edition of Specification E543 shall be specified in
the initial step that the anticipated deviations will be within the
the contractual agreement.
range of readout.
6.3 Acceptance Criteria—Since acceptance criteria are not
4.3 Both absolute and comparative methods using encir-
specified in this practice, they shall be specified in the
cling coil(s) require comparing the specimens to be examined
contractual agreement.
with the reference standards. Two or more samples represent-
7. Interferences
ing the limits of acceptance may be required. In the absolute
method, the electrical reference signal from the instrument is
7.1 The influence of the following variables must be con-
adjusted with the reference standard in the coil. In the
sidered for proper interpretation of the results:
comparative method, any electromagnetic condition, that is not
7.1.1 The correlation shall be established so that electrical
common to the test specimen and the reference standard, will
properties of various groups do not overlap and are well
produce an imbalance in the system. The comparative method
defined in the standardization procedure used. For any given
is usually more stable since it suppresses most of the interfer-
temper and alloy combination, there is an acceptable range of
ences.
values. These ranges must be considered, not just a single
value.
4.4 The examination process may consist of manual inser-
7.1.2 The examination frequency must be selected to pro-
tion of one specimen after another into the test coil or an
vide a well-defined separation of variables.
automated feeding and classifying mechanism may be em-
7.1.3 The temperature of the reference standard and test
ployed. In automated setups, it is sometimes necessary to
specimen shall be controlled within limits that will permit a
establish empirically the time required for the test specimen to
well-defined range of conductivity or permeability, or both, for
remain in the test coil while the reading is being taken,
which the correlation of the group or groups is valid. Cooling
especially if low frequencies are employed.
of the reference standard when high field strengths are used or
5. Significance and Use
allowing test specimens to cool or heat to an established
5.1 Absolute and comparative methods provide a measure ambient range, or both, may be required.
for sorting large quantities of nonferrous parts or stock with 7.1.4 The geometry, mass, and thickness of the reference
standardandtestspecimenshallbecontrolledwithinlimitsthat
regard to composition or condition, or both.
will permit sorting.
5.2 The comparative or two-coil method is used when
7.1.5 Magnetic permeability variations can interfere when
high-sensitivity examination is required. The advantage of this
sorting paramagnetic materials.
method is that it almost completely suppresses interferences.
7.1.6 Signal response can result from a change in relative
5.3 The ability to accomplish these types of separations
motion between the test specimen and the test coil, such as the
satisfactorily is dependent upon the relation of the electric
length of time the specimen is in a test coil (see 4.4).
characteristics of the nonferrous parts to their physical condi-
7.1.7 Conductivity has an unambiguous relationship to
tion.
hardness for certain alloys. However, when alloys are mixed,
5.4 These methods may be used for high-speed sorting in a identical conductivity does not necessarily indicate the same
fully automated setup where the speed of examination may hardness.
approach many specimens per second depending on their size 7.1.8 Care must also be exercised in using conductivity to
and shape. sort overheated parts quenched at a high temperature as the
E703 − 20
conductivity reading for acceptable parts may repeat at a large the samples may also be conducted on a measurements (or
increase in temperature. variables) basis; that is, determining actual readings on the
7.1.9 Lift-off can result in a change in the test system output units in the sample. The majority of acceptance sampling is
with probe coils. This effect is a change in the magnetic carried out on a sampling by attributes basis and the usual
coupling between the test specimen and probe coil. Care must acceptance sampling table is designed for accept/reject.
be exercised to prevent this effect from interfering with
9.3 Process control sampling may be conducted on material
examination results; either mechanical or electronic compen-
during the course of production to prevent large quantities of
sation must be used.
defective parts being found in the acceptance examinations.
7.1.10 Forcertainheat-treatable(aluminum)alloys,conduc-
Many parts and materials are subjected to several successive
tivity values can also repeat themselves during the aging cycle
machining or processing operations before they become fin-
ataconstanttemperature.Thus,forsuchalloys,conductivityis
ished units. Parts can be most effectively controlled during
not unique as a monitor of temper, etc. In this case, you must
production by examining small samples of these parts at
have an understanding of the temper expected of each alloy to
frequent regularly scheduled intervals. The object of this
determine if this test is possible.
process check is to provide a continuous picture of the quality
of parts being produced. This helps prevent production of
8. Apparatus
defective parts by stopping and correcting the problem as soon
8.1 Electronic Apparatus—Theelectronicapparatusshallbe
as it begins to appear in the manufacturing process and thereby
capable of energizing the test coils with alternating currents of
keeping the process in control. Sampling may be by attributes
suitable frequencies and power levels and shall be capable of
or by variables and process control sampling tables are used.
sensing changes in the electromagnetic response of the coils.
The measurements (variables) control chart is by far the most
Equipment may include any suitable signal-processing devices
effective process control technique.
(phase discriminator, filter circuits, etc.) and the output may be
displayed by meter, oscilloscope, recorder, signaling devices, 9.4 Statistical sampling tables have four definite features:
or any suitable combination required for the particular appli-
(1) specification o
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: E703 − 14 E703 − 20
Standard Practice for
Electromagnetic (Eddy Current) Sorting of Nonferrous
Metals
This standard is issued under the fixed designation E703; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
1.1 This practice describes a procedure for sorting nonferrous metals using the electromagnetic (eddy current) method. The
procedure is intended for use with instruments using absolute or comparator-type coils for distinguishing variations in mass, shape,
conductivity, and other variables such as alloy, heat treatment, or hardness that may be closely correlated with the electrical
properties of the material. Selection of samples to evaluate sorting feasibility and to establish standards is also described.
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety safety, health, and healthenvironmental practices and determine the
applicability of regulatory limitations prior to use.
1.3 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
E105 Practice for Probability Sampling of Materials
E122 Practice for Calculating Sample Size to Estimate, With Specified Precision, the Average for a Characteristic of a Lot or
Process
E543 Specification for Agencies Performing Nondestructive Testing
E1316 Terminology for Nondestructive Examinations
2.2 ASNT Documents:
SNT-TC-1A Recommended Practice for Personnel Qualification and Certification in Nondestructive Testing
ANSI/ASNT CP-189 Standard for Qualification and Certification of Nondestructive Testing Personnel
2.3 AIA Standard:
NAS-410 Qualification and Certification of Nondestructive Testing Personnel
3. Terminology
3.1 Standard terminology relating to electromagnetic examination may be found in Terminology E1316, Section C:
Electromagnetic Testing.
4. Summary of Practice
4.1 The techniques that are primarily used in electromagnetic sorting employ the absolute (single-) and comparative (two-) coil
methods using either encircling or probe coils. The decision of whether to use single-coil or two-coil operation is usually based
on empirical data. In the absolute-coil method (encircling or probe), the equipment is standardized by placing standards of known
properties in the test coil. The value of the examined electrical parameter, which may be correlated with alloy, heat treatment
This practice is under the jurisdiction of ASTM Committee E07 on Nondestructive Testing and is the direct responsibility of Subcommittee E07.07 on Electromagnetic
Method.
Current edition approved June 1, 2014June 1, 2020. Published July 2014July 2020. Originally approved in 1979. Last previous edition approved in 20092014 as
E703 - 09.E703 – 14. DOI: 10.1520/E0703-14.10.1520/E0703-20.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
Available from American Society for Nondestructive Testing (ASNT), P.O. Box 28518, 1711 Arlingate Ln., Columbus, OH 43228-0518, http://www.asnt.org.
Available from Aerospace Industries Association of America, Inc. (AIA), 1000 Wilson Blvd., Suite 1700, Arlington, VA 22209-3928, http://www.aia-aerospace.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
E703 − 20
temper, or hardness, is read on the display of an indicator. In the comparative coil method (encircling or probe coils), the test
specimen in one coil is compared with a reference standard in a second coil to determine whether the test specimen is within or
outside of the required limits.
4.1.1 Absolute Coil Method:
4.1.1.1 Encircling Coil—Various reference standards are inserted consecutively in the test coil, and the controls of the
instrument are adjusted to obtain an appropriate response. Typically, three samples would be used representing the upper, lower,
and mid-range for which standardization is required. The examination is then conducted by inserting the specimens to be sorted
into the test coil, and observing the instrument response.
4.1.1.2 Probe Coil—The probe coil is placed consecutively on the reference standards and the controls of the instrument are
adjusted for appropriate response (see 4.1.1.1). The examination is then conducted by placing the probe on the specimens to be
sorted and observing the instrument response.
4.1.2 Comparative Coil Method:
4.1.2.1 Encircling Coil—Reference standards representing the minimum or maximum limits, or both, of acceptance or sorting
category are inserted in the reference and test coil. The instrument controls are adjusted for appropriate responses. The examination
is then conducted by inserting specimens to be sorted in the test coil, leaving the known reference in the reference coil, and
observing the instrument response.
4.1.2.2 Probe Coil—Both probe coils are placed on the reference standard representing the minimum or maximum limits, or
both, of acceptance or sorting category. The instrument controls are adjusted for appropriate responses. The examination is then
conducted by placing the test probe on the specimens to be sorted (the other probe is left on the reference standard) and observing
the instrument response.
4.2 The range of instrument response must be so adjusted in the initial step that the anticipated deviations will be within the
range of readout.
4.3 Both absolute and comparative methods using encircling coil(s) require comparing the specimens to be examined with the
reference standards. Two or more samples representing the limits of acceptance may be required. In the absolute method, the
electrical reference signal from the instrument is adjusted with the reference standard in the coil. In the comparative method, any
electromagnetic condition, that is not common to the test specimen and the reference standard, will produce an imbalance in the
system. The comparative method is usually more stable since it suppresses most of the interferences.
4.4 The examination process may consist of manual insertion of one specimen after another into the test coil or an automated
feeding and classifying mechanism may be employed. In automated setups, it is sometimes necessary to establish empirically the
time required for the test specimen to remain in the test coil while the reading is being taken, especially if low frequencies are
employed.
5. Significance and Use
5.1 Absolute and comparative methods provide a measure for sorting large quantities of nonferrous parts or stock with regard
to composition or condition, or both.
5.2 The comparative or two-coil method is used when high-sensitivity examination is required. The advantage of this method
is that it almost completely suppresses interferences.
5.3 The ability to accomplish these types of separations satisfactorily is dependent upon the relation of the electric
characteristics of the nonferrous parts to their physical condition.
5.4 These methods may be used for high-speed sorting in a fully automated setup where the speed of examination may approach
many specimens per second depending on their size and shape.
5.5 Successful sorting of nonferrous material depends mainly on the variables present in the sample and the proper selection
of frequency and fill factor.
5.6 The accuracy of a sort will be affected greatly by the coupling between the test coil field and the examined part during the
measuring period.
6. Basis of Application
6.1 Personnel Qualification—If specified in the contractual agreement, personnel performing examinations to this practice shall
be qualified in accordance with a nationally recognized nondestructive testing (NDT) personnel qualification practice or standard,
such as ANSI/ASNT-CP-189, SNT-TC-1A, NAS-410, ISO 9712, or a similar document and certified by the employer or certifying
agency, as applicable. The practice or standard used and its applicable revision shall be identified in the contractual agreement
between the using parties.
6.2 Qualification of Nondestructive Testing Agencies—If specified in the contractual agreement, NDT agencies shall be qualified
and evaluated as described in PracticeSpecification E543. The applicable edition of PracticeSpecification E543 shall be specified
in the contractual agreement.
E703 − 20
6.3 Acceptance Criteria—Since acceptance criteria are not specified in this practice, they shall be specified in the contractual
agreement.
7. Interferences
7.1 The influence of the following variables must be considered for proper interpretation of the results:
7.1.1 The correlation shall be established so that electrical properties of various groups do not overlap and are well defined in
the standardization procedure used. For any given temper and alloy combination, there is an acceptable range of values. These
ranges must be considered, not just a single value.
7.1.2 The examination frequency must be selected to provide a well-defined separation of variables.
7.1.3 The temperature of the reference standard and test specimen shall be controlled within limits that will permit a
well-defined range of conductivity or permeability, or both, for which the correlation of the group or groups is valid. Cooling of
the reference standard when high field strengths are used or allowing test specimens to cool or heat to an established ambient range,
or both, may be required.
7.1.4 The geometry, mass, and thickness of the reference standard and test specimen shall be controlled within limits that will
permit sorting.
7.1.5 Magnetic permeability variations can interfere when sorting paramagnetic materials.
7.1.6 Signal response can result from a change in relative motion between the test specimen and the test coil, such as the length
of time the specimen is in a test coil (see 4.4).
7.1.7 Conductivity has an unambiguous relationship to hardness for certain alloys. However, when alloys are mixed, identical
conductivity does not necessarily indicate the same hardness.
7.1.8 Care must also be exercised in using conductivity to sort overheated parts quenched at a high temperature as the
conductivity reading for acceptable parts may repeat at a large increase in temperature.
7.1.9 Lift-off can result in a change in the test system output with probe coils. This effect is a change in the magnetic coupling
between the test specimen and probe coil. Care must be exercised to prevent this effect from interfering with examination results;
either mechanical or electronic compensation must be used.
7.1.10 For certain heat-treatable (aluminum) alloys, conductivity values can also repeat themselves during the aging cycle at a
constant temperature. Thus, for such alloys, conductivity is not unique as a monitor of temper, etc. In this case, you must have an
understanding of the temper expected of each alloy to determine if this test is possible.
8. Apparatus
8.1 Electronic Apparatus—The electronic apparatus shall be capable of energizing the test coils with alternating currents of
suitable frequencies and power levels and shall be capable of sensing changes in the electromagnetic response of the coils.
Equipment may include any suitable signal-processing devices (phase discriminator, filter circuits, etc.) and the output may be
displayed by meter, oscilloscope, recorder, signaling devices, or any suitable combination required for the particular application.
8.2 Test coils may be of the encircling or probe-coil type and shall be capable of inducing an electromagnetic field in the test
specimen and reference standard, and sensing changes in the electric or magnetic characteristics of the test specimen.
8.2.1 When selecting the test coil, the objective should be to obtain a coil fill factor as large as possible. This means that the
inside of the test coil should be filled by the test specimen as much as possible. This is of primary importance for examinations
requiring high sensitivity.
8.2.2 For complicated test specimen shapes, a corresponding insert shall be provided to ensure that each test specimen can be
placed in the same position within the test coil. These inserts, as well as any other accessories, should consist of non-ferromagnetic,
electrically nonconductive material.
8.3 Mechanical Handling Apparatus— A mechanical device for feeding and sorting the test specimens may be used to automate
a particular application.
9. Sampling
9.1 Sampling (see Practices E105 and E122) is a method to obtain assurance that materials are of satisfactory quality. Instead
of 100 % inspection, a portion of the material is examined to show evidence of the quality of the whole. There are two important
needs for this approach: first, the final inspection or examination is made to assure that products delivered are in conformance with
specification requirements; second, to control parts and assemblies while they are being processed. Statisti
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