Standard Specification for Joints for Concrete Box, Using Rubber Gaskets

ABSTRACT
This specification covers flexible joints for concrete box sections, using rubber gaskets for leak resistant joints. The specification covers the design of joints and the requirements for rubber gaskets to be used. The gasket shall be fabricated from a rubber compound. The basic polymer shall be natural rubber, synthetic rubber, or a blend of both meeting the physical requirements prescribed. Gasket volume determination, non-circular shape gasket stretch height, and gasket length test methods shall be performed to determine the physical properties of the gastket in accordance with specified requirements. These test methods cover procedures for the mechanical testing of wrought and cast steels, stainless steels, and related alloys. Tension, bend, Rockwell hardness, portable hardness, brinell, and charpy impact tests shall be performed in accordance to specified requirements.
SCOPE
1.1 This specification covers flexible joints for concrete box sections, using rubber gaskets for leak resistant joints. The specification covers the design of joints and the requirements for rubber gaskets to be used therewith, for boxes conforming in all other respects to Specification C1433 or C1577, provided that if there is conflict in permissible variations in dimensions the requirements of this specification for joints shall govern.  
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Dec-2023
Technical Committee
C13 - Concrete Pipe

Relations

Effective Date
01-Jan-2024
Effective Date
01-Jan-2024
Effective Date
01-Jan-2024
Effective Date
01-Jan-2024

Overview

ASTM C1677-11a(2024), Standard Specification for Joints for Concrete Box, Using Rubber Gaskets, establishes requirements for flexible joints in concrete box sections that utilize rubber gaskets to achieve leak-resistant performance. Developed by ASTM International, this standard governs the design, material specifications, and testing methods for the joints and gaskets, ensuring durable connections for precast reinforced concrete box structures. This specification is essential for manufacturers, engineers, and contractors involved in the construction of culverts, storm drains, and sewers where reliable joint sealing is a priority.

Key Topics

  • Scope and Coverage

    • Applies to flexible joints in precast reinforced concrete box sections with rubber gaskets.
    • Governs design features of joints, material requirements for gaskets, and applicable test methods.
    • Serves as the prevailing standard in cases of dimension conflicts with ASTM C1433 or C1577.
  • Material Requirements

    • Gaskets must be fabricated from natural rubber, synthetic rubber, or a blend, meeting specified physical requirements.
    • Gaskets classified for regular or oil-resistant use depending on performance needs.
  • Design and Performance

    • Joint design must include a bell/groove and spigot/tongue system for secure assembly.
    • Surfaces contacting the gasket should be smooth and free from defects to maintain leak resistance.
    • The rubber gasket is the sole sealing element, designed to fit snugly and allow for joint flexibility and deflection.
  • Testing and Inspection

    • Physical properties of gaskets verified through volume determination, stretch height, and length tests.
    • Hydrostatic pressure tests ensure joints are leak resistant under operational load conditions.
    • Inspection and acceptance criteria based on conformance to design and material standards.
  • Marking and Certification

    • Requirements for marking lubricant containers with manufacturer details, temperature range, shelf life, and batch number.
    • Manufacturers must provide certification for lubricants upon request.

Applications

ASTM C1677-11a(2024) is used across a broad range of infrastructure projects where precast reinforced concrete box sections are installed, particularly in:

  • Culverts and Storm Drains: Ensures water-tight connections to prevent water ingress or egress, protecting surrounding soils and structures.
  • Sewer Systems: Maintains integrity under hydrostatic pressure, supporting sanitary and storm sewer applications.
  • Transportation Infrastructure: Facilitates the reliable joining of concrete box units under roadways and railways, mitigating settlement and infiltration issues.
  • Municipal and Civil Works: Promotes long-lasting, leak-resistant connections for projects governed by public safety and environmental regulations.

By using rubber gasketed joints per ASTM C1677, stakeholders can achieve more efficient installation, longer service life, and lower maintenance requirements for concrete box installations.

Related Standards

For comprehensive specification and compatibility, ASTM C1677-11a(2024) references and works alongside these important standards:

  • ASTM C1433: Specification for Precast Reinforced Concrete Monolithic Box Sections for Culverts, Storm Drains, and Sewers
  • ASTM C1577: Specification for Precast Reinforced Concrete Monolithic Box Sections for Culverts, Storm Drains, and Sewers Designed According to AASHTO LRFD
  • ASTM C1619: Specification for Elastomeric Seals for Joining Concrete Structures
  • ASTM C497: Test Methods for Concrete Pipe, Concrete Box Sections, Manhole Sections, or Tile
  • ASTM C822: Terminology Relating to Concrete Pipe and Related Products

Keywords: concrete box joints, rubber gaskets, ASTM C1677, flexible joints, leak resistant, precast concrete, culverts, storm drains, sewer systems, joint testing

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Frequently Asked Questions

ASTM C1677-11a(2024) is a technical specification published by ASTM International. Its full title is "Standard Specification for Joints for Concrete Box, Using Rubber Gaskets". This standard covers: ABSTRACT This specification covers flexible joints for concrete box sections, using rubber gaskets for leak resistant joints. The specification covers the design of joints and the requirements for rubber gaskets to be used. The gasket shall be fabricated from a rubber compound. The basic polymer shall be natural rubber, synthetic rubber, or a blend of both meeting the physical requirements prescribed. Gasket volume determination, non-circular shape gasket stretch height, and gasket length test methods shall be performed to determine the physical properties of the gastket in accordance with specified requirements. These test methods cover procedures for the mechanical testing of wrought and cast steels, stainless steels, and related alloys. Tension, bend, Rockwell hardness, portable hardness, brinell, and charpy impact tests shall be performed in accordance to specified requirements. SCOPE 1.1 This specification covers flexible joints for concrete box sections, using rubber gaskets for leak resistant joints. The specification covers the design of joints and the requirements for rubber gaskets to be used therewith, for boxes conforming in all other respects to Specification C1433 or C1577, provided that if there is conflict in permissible variations in dimensions the requirements of this specification for joints shall govern. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ABSTRACT This specification covers flexible joints for concrete box sections, using rubber gaskets for leak resistant joints. The specification covers the design of joints and the requirements for rubber gaskets to be used. The gasket shall be fabricated from a rubber compound. The basic polymer shall be natural rubber, synthetic rubber, or a blend of both meeting the physical requirements prescribed. Gasket volume determination, non-circular shape gasket stretch height, and gasket length test methods shall be performed to determine the physical properties of the gastket in accordance with specified requirements. These test methods cover procedures for the mechanical testing of wrought and cast steels, stainless steels, and related alloys. Tension, bend, Rockwell hardness, portable hardness, brinell, and charpy impact tests shall be performed in accordance to specified requirements. SCOPE 1.1 This specification covers flexible joints for concrete box sections, using rubber gaskets for leak resistant joints. The specification covers the design of joints and the requirements for rubber gaskets to be used therewith, for boxes conforming in all other respects to Specification C1433 or C1577, provided that if there is conflict in permissible variations in dimensions the requirements of this specification for joints shall govern. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM C1677-11a(2024) is classified under the following ICS (International Classification for Standards) categories: 91.100.30 - Concrete and concrete products. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM C1677-11a(2024) has the following relationships with other standards: It is inter standard links to ASTM C1677-11a(2017), ASTM C1433M-22, ASTM C1577-20e1, ASTM C1433-20e1. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM C1677-11a(2024) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: C1677 − 11a (Reapproved 2024)
Standard Specification for
Joints for Concrete Box, Using Rubber Gaskets
This standard is issued under the fixed designation C1677; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 3. Terminology
1.1 This specification covers flexible joints for concrete box
3.1 Definitions—For definitions of terms relating to concrete
sections, using rubber gaskets for leak resistant joints. The
pipe, see Terminology C822.
specification covers the design of joints and the requirements
for rubber gaskets to be used therewith, for boxes conforming
4. Basis of Acceptance
in all other respects to Specification C1433 or C1577, provided
4.1 The acceptability of the box joints and gaskets shall be
that if there is conflict in permissible variations in dimensions
determined by the results of the physical test prescribed in this
the requirements of this specification for joints shall govern.
specification, if and when required, and by inspection to
1.2 The values stated in inch-pound units are to be regarded
determine whether the box joints and gaskets conform to this
as standard. The values given in parentheses are mathematical
specification as to design and freedom from defects.
conversions to SI units that are provided for information only
and are not considered standard.
5. Materials and Manufacture for Gaskets
1.3 This international standard was developed in accor-
5.1 The gasket shall be fabricated from a rubber compound.
dance with internationally recognized principles on standard-
The basic polymer shall be natural rubber, synthetic rubber, or
ization established in the Decision on Principles for the
a blend of both meeting the physical requirements prescribed in
Development of International Standards, Guides and Recom-
Specification C1619.
mendations issued by the World Trade Organization Technical
5.1.1 Gaskets for standard use shall meet Class C require-
Barriers to Trade (TBT) Committee.
ments. Gaskets which require oil resistant properties shall meet
Class D requirements.
2. Referenced Documents
5.2 Circular Cross-Section Gaskets:
2.1 ASTM Standards:
5.2.1 Circular cross-section gaskets shall be extruded or
C497 Test Methods for Concrete Pipe, Concrete Box
molded to the specified size within a tolerance of 6 ⁄64 in.
Sections, Manhole Sections, or Tile
(60.4 mm) or 61.5 % of the cord diameter, whichever is
C822 Terminology Relating to Concrete Pipe and Related
larger.
Products
5.2.2 Circular cross-section gaskets shall have the nominal
C1433 Specification for Precast Reinforced Concrete Mono-
design cut length tolerance of 63 % for extruded and spliced
lithic Box Sections for Culverts, Storm Drains, and
gaskets.
Sewers
C1577 Specification for Precast Reinforced Concrete Mono-
5.3 Non-Circular Cross-Section Gaskets:
lithic Box Sections for Culverts, Storm Drains, and
5.3.1 Non-circular cross-section gaskets shall be extruded
Sewers Designed According to AASHTO LRFD
or molded to the design size within a tolerance of 6 ⁄64 in.
C1619 Specification for Elastomeric Seals for Joining Con-
(60.4 mm) or 63.0 % on any dimension, measured at any
crete Structures
cross section, whichever is larger.
5.3.2 Non-circular cross-section gaskets shall have the
nominal design cut length tolerance of 63 % for extruded and
This specification is under the jurisdiction of ASTM Committee C13 on
spliced gaskets.
Concrete Pipe and is the direct responsibility of Subcommittee C13.08 on Joints for
Precast Concrete Structures.
Current edition approved Jan. 1, 2024. Published January 2024. Originally
6. Design of Joints
approved in 2009. Last previous edition approved in 2017 as C1677 – 11a(2017).
DOI: 10.1520/C1677-11AR24.
6.1 The manufacturer shall furnish the owner with the
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
detailed design of the joint or joints including design and
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
durometer hardness of the rubber gasket proposed to be
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. furnished under this specification.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
C1677 − 11a (2024)
6.1.1 The joint design shall consist of a bell or groove on 7. Permissible Variations in Dimensions
one end of a unit of box, and a spigot or tongue on the adjacent
7.1 The planes formed by the ends of non-beveled box shall
end of the joining box.
not vary from the perpendicular to the box axis by more than
6.1.2 All surfaces of the joint upon or against which the 1 5
⁄8 in./ft (10 mm/m) of internal span with a maximum of ⁄8 in.
gasket is capable of bearing shall be smooth, free of spalls,
(16 mm) for all sizes through 7 ft (2100 mm) internal span, and
cracks or fractures, and imperfections that would adversely 3
a maximum of ⁄4 in. (19 mm) for internal spans greater than 7
affect the performance of the joint.
ft (2100 mm), except where beveled ends for laying on curves
6.1.3 The joints of the box shall be of such design that they
are specified by the purchaser.
will withstand the forces caused by the compression of the
gasket when joined, without cracking or fracturing when tested
8. Test Methods for Gaskets
in accordance with Section 9.
8.1 In addition to Specification C1619, the physical proper-
6.1.4 The angle of taper on the surfaces of the inside of the
ties of the gaskets shall be determined in accordance with the
bell or groove and the outer surface of the spigot or tongue
following methods:
where the gasket seats shall be not more than 3.5° measured
8.1.1 Gasket Volume Determination—Determine the vol-
from the pipe axis, except that tapers up to 5° are not prohibited
ume of gasket sections in accordance to Test Method C497.
if proven adequate by plant tests as specified in Section 9 and
8.1.2 Non-Circular Cross-Section Gasket Stretch Height—
approved by the owner. The surface on the spigot or tongue
Determine the stretch height of gasket sections in accordance
shall be modified to properly position and seat the gasket.
to Test Method C497.
6.1.5 The space between the gasket-bearing surfaces of the
8.1.3 Gasket Length—Determine the stretch length of gas-
assembled and centered joint shall be not more than 75 % of
ket sections in accordance to Test Method C497.
the uncompressed thickness of the installed gasket with all
manufacturing tolerances applied. Minimum tolerances shall
9. Performance Requirements for Joints
not be less than 10 % of the installed gasket height. The
9.1 When required by the owner, assembled joints shall pass
minimum off-center gasket deformation
...

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