Standard Specification for Nuclear-Grade Aluminum Oxide-Boron Carbide Composite Pellets

ABSTRACT
This specification applies to composite pellets composed of mixtures of nuclear-grade aluminum oxide and boron carbide that may be ultimately used in a reactor core, for example, in neutron absorber rods. Specimens shall be sampled and tested as appropriate, and shall adhere accordingly to required chemical compositions, physical dimensions, density, boron carbide homogeneity, mechanical properties, visual appearance, end and circumferential chips, cracks, and fissures and other defects.
SCOPE
1.1 This specification applies to pellets composed of mixtures of aluminum oxide and boron carbide that may be ultimately used in a reactor core, for example, in neutron absorber rods.  
1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.  
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Dec-2019
Technical Committee
C26 - Nuclear Fuel Cycle

Relations

Effective Date
01-Jan-2020
Effective Date
01-Jan-2024
Effective Date
01-May-2020
Effective Date
01-Feb-2019
Effective Date
01-Jun-2018
Effective Date
01-Jan-2016
Effective Date
15-Jun-2014
Effective Date
15-Jan-2014
Effective Date
01-Jan-2014
Effective Date
01-Oct-2013
Effective Date
01-Jun-2013
Effective Date
01-May-2013
Effective Date
01-Jan-2013
Effective Date
01-Feb-2011
Effective Date
01-Nov-2010

Overview

ASTM C784-20: Standard Specification for Nuclear-Grade Aluminum Oxide-Boron Carbide Composite Pellets defines the essential requirements for manufacturing composite pellets comprised of nuclear-grade aluminum oxide and boron carbide. These pellets are primarily intended for use within reactor cores, notably in neutron absorber rods, where strict standards for reliability, chemical composition, and performance are critical for nuclear safety and efficiency.

This standard provides specifications for chemical composition, physical and mechanical properties, sampling, visual inspection, packaging, and quality assurance measures. Following this standard ensures compliant materials and high-quality results in demanding nuclear applications.

Key Topics

Major focus areas of ASTM C784-20 include:

  • Material Composition

    • Specifies the chemical composition and impurity limits for aluminum oxide-boron carbide pellets
    • Limits for elements such as silicon, iron, magnesium, sodium, calcium, hafnium, and halogens
    • Emphasis on nuclear-grade purity and restricted levels of impurities
  • Physical and Mechanical Properties

    • Dimensions and density requirements tailored to the buyer’s specifications
    • Homogeneity of boron carbide dispersion within the aluminum oxide matrix, verified by ceramographic examination
    • Acceptance criteria for end chips, circumferential chips, cracks, fissures, and other visual defects
  • Sampling and Testing

    • Sampling plans to confirm conformance with requirements, utilizing referenced ASTM practices
    • Detailed analysis methods and procedures agreed upon by buyer and seller
  • Inspection, Certification, and Quality Assurance

    • Inspection and certification protocols before shipment
    • Compliance with federal regulations (Title 10 CFR 50, Appendix B) and ANSI/ASME NQA-1 Quality Assurance Programs
  • Packaging and Shipping

    • Secure packaging to maintain pellet integrity and compliance
    • Labeling requirements including lot numbers, manufacturer, and material type

Applications

The primary applications of nuclear-grade aluminum oxide-boron carbide composite pellets as defined by ASTM C784-20 are:

  • Neutron Absorber Rods in Nuclear Reactors:
    These pellets are used in control rods and burnable poison rods, critical components for regulating neutron flux and reactor safety.

  • Reactor Core Component Manufacturing:
    Ensures consistent performance and reliability of absorber materials crucial to the safe operation of nuclear power plants.

  • Nuclear Research and Fuel Cycle Facilities:
    Used for producing advanced absorbers required in materials testing and research reactors.

Benefits of adherence to ASTM C784-20:

  • Improved safety and reliability in reactor operation
  • Enhanced quality control and traceability across the nuclear supply chain
  • Facilitates regulatory compliance and audit readiness

Related Standards

Key standards referenced by ASTM C784-20 or used in conjunction:

  • ASTM C750: Nuclear-Grade Boron Carbide Powder Specification
  • ASTM C1031: Nuclear-Grade Aluminum Oxide Powder Specification
  • ASTM C559: Bulk Density by Physical Measurements of Manufactured Carbon and Graphite Articles
  • ASTM C809: Chemical and Spectrochemical Analysis of Composite Pellets
  • ASTM C859: Terminology Relating to Nuclear Materials
  • ASTM E11: Woven Wire Test Sieve Cloth and Test Sieves
  • ASTM E105: Probability Sampling of Materials
  • ANSI/ASME NQA-1: Quality Assurance Program Requirements for Nuclear Facilities
  • Title 10 CFR 50: U.S. Nuclear Regulatory Commission Requirements for Production and Utilization Facilities

Keywords: aluminum oxide, boron carbide, neutron absorber, absorber pellets, nuclear-grade, poison pellets, reactor core, ASTM C784

By meeting ASTM C784-20, manufacturers and users in the nuclear industry ensure that aluminum oxide-boron carbide composite pellets deliver performance, quality, and regulatory compliance essential for reactor safety and reliability.

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Frequently Asked Questions

ASTM C784-20 is a technical specification published by ASTM International. Its full title is "Standard Specification for Nuclear-Grade Aluminum Oxide-Boron Carbide Composite Pellets". This standard covers: ABSTRACT This specification applies to composite pellets composed of mixtures of nuclear-grade aluminum oxide and boron carbide that may be ultimately used in a reactor core, for example, in neutron absorber rods. Specimens shall be sampled and tested as appropriate, and shall adhere accordingly to required chemical compositions, physical dimensions, density, boron carbide homogeneity, mechanical properties, visual appearance, end and circumferential chips, cracks, and fissures and other defects. SCOPE 1.1 This specification applies to pellets composed of mixtures of aluminum oxide and boron carbide that may be ultimately used in a reactor core, for example, in neutron absorber rods. 1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ABSTRACT This specification applies to composite pellets composed of mixtures of nuclear-grade aluminum oxide and boron carbide that may be ultimately used in a reactor core, for example, in neutron absorber rods. Specimens shall be sampled and tested as appropriate, and shall adhere accordingly to required chemical compositions, physical dimensions, density, boron carbide homogeneity, mechanical properties, visual appearance, end and circumferential chips, cracks, and fissures and other defects. SCOPE 1.1 This specification applies to pellets composed of mixtures of aluminum oxide and boron carbide that may be ultimately used in a reactor core, for example, in neutron absorber rods. 1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM C784-20 is classified under the following ICS (International Classification for Standards) categories: 27.120.30 - Fissile materials and nuclear fuel technology; 71.060.50 - Salts. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM C784-20 has the following relationships with other standards: It is inter standard links to ASTM C784-16, ASTM C859-24, ASTM C559-16(2020), ASTM C809-19, ASTM C750-18, ASTM C559-16, ASTM C859-14a, ASTM C859-14, ASTM C750-09(2014), ASTM E11-13, ASTM C859-13a, ASTM C859-13, ASTM C809-13, ASTM C1031-11, ASTM C859-10b. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM C784-20 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation:C784 −20
Standard Specification for
Nuclear-Grade Aluminum Oxide-Boron Carbide Composite
Pellets
This standard is issued under the fixed designation C784; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2.2 ANSI Standard:
ANSI/ASME NQA-1 Quality Assurance Program Require-
1.1 This specification applies to pellets composed of mix-
ments for Nuclear Facilities
tures of aluminum oxide and boron carbide that may be
2.3 Government Standard:
ultimately used in a reactor core, for example, in neutron
10 CFR 50 Title 10, Code of Federal Regulations, Energy
absorber rods.
Part 50—Domestic Licensing of Production and Utiliza-
1.2 The values stated in SI units are to be regarded as
tion Facilities
standard. The values given in parentheses after SI units are
provided for information only and are not considered standard.
3. Terminology
1.3 This international standard was developed in accor-
3.1 Definitions:
dance with internationally recognized principles on standard-
3.1.1 Terms shall be defined in accordance with Terminol-
ization established in the Decision on Principles for the
ogy C859, except for the following:
Development of International Standards, Guides and Recom-
3.1.2 buyer—organization issuing the purchase order.
mendations issued by the World Trade Organization Technical
3.1.3 pellet—a fabricated geometric shape of aluminum
Barriers to Trade (TBT) Committee.
oxide-boron carbide having a chemical composition as de-
scribed in Section 4.
2. Referenced Documents
3.1.4 pellet lot—that quantity of pellets produced from one
2.1 ASTM Standards:
powder mixture lot using one set of mixing and process
C559 Test Method for Bulk Density by Physical Measure-
parameters; pellet lot size shall be agreed upon between the
ments of Manufactured Carbon and Graphite Articles
seller and the buyer.
C750 Specification for Nuclear-Grade Boron Carbide Pow-
3.1.5 powder mixture lot—a specified quantity of aluminum
der
oxideandboroncarbidemadeupofpowdersfromoneormore
C809 Test Methods for Chemical, Mass Spectrometric, and
sourcesblendedtogethersuchthatsamplestakeninaccordance
Spectrochemical Analysis of Nuclear-Grade Aluminum
with Section 7 can be considered as representative of the entire
Oxide and AluminumOxide-Boron Carbide Composite
specified quantity.
Pellets
3.1.6 seller—pellet supplier.
C859 Terminology Relating to Nuclear Materials
C1031 Specification for Nuclear-Grade Aluminum Oxide
4. Technical Requirements
Powder
E11 Specification for Woven Wire Test Sieve Cloth and Test
4.1 Major Constituents—Aluminum oxide-boron carbide
Sieves
pellets shall be fabricated using major constituents that meet
E105 Practice for Probability Sampling of Materials
the requirements of Specifications C750 and C1031.
4.2 Chemical Composition:
4.2.1 Use analytical chemistry methods in accordance with
This specification is under the jurisdiction of ASTM Committee C26 on
Test Methods C809 or demonstrated alternate methods agreed
Nuclear Fuel Cycle and is the direct responsibility of Subcommittee C26.03 on
upon between the buyer and the seller.
Neutron Absorber Materials Specifications.
Current edition approved Jan. 1, 2020. Published February 2020. Originally
approved in 1976. Last previous edition approved in 2016 as C784 – 16. DOI:
10.1520/C0784-20. Available fromAmerican National Standards Institute (ANSI), 25 W. 43rd St.,
For referenced ASTM standards, visit the ASTM website, www.astm.org, or 4th Floor, New York, NY 10036, http://www.ansi.org.
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Available from U.S. Government Printing Office, Superintendent of
Standards volume information, refer to the standard’s Document Summary page on Documents, 732 N. Capitol St., NW, Washington, DC 20401-0001, http://
the ASTM website. www.access.gpo.gov.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
C784−20
4.2.2 The finished pellets shall conform to the following 5.3.3 Pellets selected by mutual agreement between the
chemical analysis: buyer and the seller shall be used as standards of acceptability
to satisfy the requirements of 5.3.1. The seller shall submit as
Element Weight %, max
Silicon (Si) 2.0
homogeneity standards, pellets representative of each specified
Iron + Chromium + Nickel 0.6
boron concentration (in accordance with 4.2.4).
(Fe+Cr+Ni)
Magnesium (Mg) 1.0
5.3.4 Particle size limits of boron carbide particles shall be
Sodium (Na) 0.2
specified by the buyer in accordance with intended application.
Calcium (Ca) 0.3
Hafnium (Hf) 200 µg/g pellet
5.4 Mechanical Properties—Required mechanical proper-
Fluorine (F) 50 µg/g pellet
ties and test methods shall be mutually agreed upon between
Fluorine + Chlorine + Iodine + Bromine 100 µg/g pellet
(F+Cl+I+Br) the buyer and the seller.
Gadolinium (Gd) 25 µg/g pellet
Samarium (Sm) 50 µg/g pellet 5.5 Visual Appearance—Visual examination shall be con-
Europium (Eu) 50 µg/g pellet
ducted on finished pellets in accordance with Section 7. The
Dysprosium (Dy) 50 µg/g pellet
seller and the buyer shall agree on visual standards as repre-
Any elemental impurity not listed in 4.2.2 shall not exceed
senting the requirements of 5.5.1, 5.5.2, and 5.5.3. These
1 weight % as determined by emission spectroscopy or method
standards shall be used as acceptance standards for the visual
agreed upon between buyer and seller. The sum of all impuri-
examination of the pellets. The method of defect measurement
ties shall not exceed 4.0 weight %.Awater-soluble boron limit
shall be approved by the buyer prior to use. Maximum
may be required in certain designs in which case it shall be
permissible defects are defined as follows:
determined on a sample crushed to pass through a No. 100
5.5.1 End Chips—Pellet end surface shall not be chipped
mesh (150-µm) U.S. standard sieve (see Specification E11.)
beyond 10
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: C784 − 16 C784 − 20
Standard Specification for
Nuclear-Grade Aluminum Oxide-Boron Carbide Composite
Pellets
This standard is issued under the fixed designation C784; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This specification applies to pellets composed of mixtures of aluminum oxide and boron carbide that may be ultimately used
in a reactor core, for example, in neutron absorber rods.
1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.after
SI units are provided for information only and are not considered standard.
1.3 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
C559 Test Method for Bulk Density by Physical Measurements of Manufactured Carbon and Graphite Articles
C750 Specification for Nuclear-Grade Boron Carbide Powder
C809 Test Methods for Chemical, Mass Spectrometric, and Spectrochemical Analysis of Nuclear-Grade Aluminum Oxide and
AluminumOxide-Boron Carbide Composite Pellets
C859 Terminology Relating to Nuclear Materials
C1031 Specification for Nuclear-Grade Aluminum Oxide Powder
E11 Specification for Woven Wire Test Sieve Cloth and Test Sieves
E105 Practice for Probability Sampling of Materials
2.2 ANSI Standard:
ANSI/ASME NQA-1 Quality Assurance Program Requirements for Nuclear Facilities
2.3 Government Standard:
Title 10,10 CFR 50 Title 10, Code of Federal Regulations, Energy Part 50 (10CFR50), Domestic 50—Domestic Licensing of
Production and Utilization Facilities
3. Terminology
3.1 Definitions:
3.1.1 Terms shall be defined in accordance with Terminology C859 except for the following:
3.1 Definitions of Terms Specific to This Standard:Definitions:
3.1.1 Terms shall be defined in accordance with Terminology C859, except for the following:
3.1.2 buyer—organization issuing the purchase order.
3.1.3 pellet—a fabricated geometric shape of aluminum oxide-boron carbide having a chemical composition as described in
Section 4.
This specification is under the jurisdiction of ASTM Committee C26 on Nuclear Fuel Cycle and is the direct responsibility of Subcommittee C26.03 on Neutron Absorber
Materials Specifications.
Current edition approved April 1, 2016Jan. 1, 2020. Published April 2016February 2020. Originally approved in 1976. Last previous edition approved in 20122016 as
C784 – 05 (2012).C784 – 16. DOI: 10.1520/C0784-16.10.1520/C0784-20.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
Available from American National Standards Institute, 11 W. 42nd St., 13thInstitute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036.10036, http://www.ansi.org.
Available from Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402.Superintendent of Documents, 732 N. Capitol St., NW,
Washington, DC 20401-0001, http://www.access.gpo.gov.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
C784 − 20
3.1.4 pellet lot—that quantity of pellets produced from one powder mixture lot using one set of mixing and process parameters.
Pelletparameters; pellet lot size shall be agreed upon between the seller and the buyer.
3.1.5 powder mixture lot—a specified quantity of aluminum oxide and boron carbide made up of powders from one or more
sources blended together such that samples taken in accordance with Section 7 can be considered as representative of the entire
specified quantity.
3.1.6 seller—pellet supplier.
4. Technical Requirements
4.1 Major Constituents—Aluminum oxide-boron carbide pellets shall be fabricated using major constituents that meet the
requirements of Specifications C750 and C1031.
4.2 Chemical Composition:
4.2.1 Use analytical chemistry methods in accordance with Test Methods C809 or demonstrated alternate methods agreed upon
between the buyer and the seller.
4.2.2 The finished pellets shall conform to the following chemical analysis:
C784 − 20
Element Weight %, max
Silicon (Si) 2.0
Iron + Chromium + Nickel 0.6
(Fe + Cr + Ni)
Magnesium (Mg) 1.0
Sodium (Na) 0.2
Calcium (Ca) 0.3
Hafnium (Hf) 200 μg/g pellet
Fluorine (F) 50 μg/g pellet
Fluorine + Chlorine + Iodine + Bromine 100 μg/g pellet
(F + Cl + I + Br)
Gadolinium (Gd) 25 μg/g pellet
Samarium (Sm) 50 μg/g pellet
Europium (Eu) 50 μg/g pellet
Dysprosium (Dy) 50 μg/g pellet
Element Weight %, max
Silicon (Si) 2.0
Iron + Chromium + Nickel 0.6
(Fe + Cr + Ni)
Magnesium (Mg) 1.0
Sodium (Na) 0.2
Calcium (Ca) 0.3
Hafnium (Hf) 200 μg/g pellet
Fluorine (F) 50 μg/g pellet
Fluorine + Chlorine + Iodine + Bromine 100 μg/g pellet
(F + Cl + I + Br)
Gadolinium (Gd) 25 μg/g pellet
Samarium (Sm) 50 μg/g pellet
Europium (Eu) 50 μg/g pellet
Dysprosium (Dy) 50 μg/g pellet
Any elemental impurity not listed in 4.2.2 shall not exceed 1 weight % 1 weight % as determined by emission spectroscopy or
method agreed upon between buyer and seller. The sum of all impurities shall not exceed 4.0 weight %. A water-soluble boron limit
may be required in certain designs in which case it shall be determined on a sample crushed to pass through a No. 100 mesh
(150-μm) U.S. standard sieve (see Specification E11.)
4.2.3 Should elements not listed in 4.2.2 be of concern, their inclusion in the listing shall be mutually agreed upon between the
buyer and the seller.
4.2.4 In specifying the allowable range in B concentration the buyer shall consider the following:
4.2.4.1 Variations in chemical composition,
4.2.4.2 Bulk pellet density,
4.2.4.3 Boron isotopic composition,
4.2.4.4 Pellet dimensions, and
10 10
4.2.4.5 Typical units are grams of B per unit volume or grams of B per centimeterunit length.
4.2.5 The hydrogen impurity (including moisture content), the detailed procedure for measuring hydrogen, and packaging
requirements associated with hydrogen contamination
...

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