ASTM B439-21
(Specification)Standard Specification for Iron-Base Powder Metallurgy (PM) Bearings (Oil-Impregnated)
Standard Specification for Iron-Base Powder Metallurgy (PM) Bearings (Oil-Impregnated)
ABSTRACT
This specification covers the standard requirements for porous metallic sleeve, flange, thrust, and spherical iron-base bearings that are produced from mixed metal powder metallurgy technology and then impregnated with oil to supply operating lubrication. Porous iron-base bearings shall be produced by compaction of a mixture of elemental iron powder and copper, tin, pre-alloyed bronze or graphite powders and sintering in a furnace having a protective atmosphere at a specified time and temperature cycle. The interconnected or open porosity in the bearings shall be filled to the required volume either by an extended soaking in hot oil or preferably by a vacuum impregnation operation with lubricating oil which is a high-grade turbine oil with antifoaming additives and containing corrosion and oxidation inhibitors. Each of the iron-base bearing material shall conform to the chemical composition requirements for iron, carbon, graphite, copper, and tin as shall be determined by chemical analysis. The physical properties for each of the bearing material shall be within the prescribed wet density, oil content, and impregnation efficiency limits. The radial crushing strength and bearing breaking load of the oil-impregnated bearing material determined on a plain sleeve bearing or a test specimen prepared from a flange or spherical bearing shall also meet the minimum and maximum mechanical strength values.
SCOPE
1.1 This specification covers the requirements for porous iron-base metallic sleeve, flange, thrust, and spherical bearings that are produced from metal powders utilizing powder metallurgy (PM) technology and then impregnated with oil to supply operating lubrication.
1.2 Listed are the chemical, physical, and mechanical specifications for those standardized ferrous PM materials that have been developed specifically for the manufacture of self-lubricating bearings.
1.3 This specification is a companion to Specification B438 that covers the requirements for porous oil-impregnated bronze-base bearings.
1.4 Typical applications for self-lubricating iron-base PM bearings are discussed in Appendix X1.
1.5 Commercial bearing dimensional tolerance data are shown in Appendix X2, while engineering information regarding installation and operating parameters of PM bearings is included in Appendix X3. Additional useful information on self-lubricating bearings can be found in MPIF Standard 35 (Bearings), ISO 5755, and the technical literature.2
1.6 Units—With the exception of the values for density and the mass used to determine density, for which the use of the gram per cubic centimetre (g/cm3) and gram (g) units is the long-standing practice of the PM industry, the values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not to be regarded as standard.
1.7 The following safety hazards caveat pertains only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.8 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
General Information
- Status
- Published
- Publication Date
- 31-Mar-2021
- Technical Committee
- B09 - Metal Powders and Metal Powder Products
- Drafting Committee
- B09.04 - Bearings
Relations
- Effective Date
- 01-Feb-2024
- Effective Date
- 01-Oct-2018
- Effective Date
- 01-Jul-2016
- Effective Date
- 01-Apr-2015
- Effective Date
- 01-Sep-2014
- Effective Date
- 01-Sep-2014
- Effective Date
- 01-Nov-2013
- Effective Date
- 01-Apr-2013
- Effective Date
- 01-Apr-2013
- Effective Date
- 01-Apr-2013
- Effective Date
- 15-Jul-2012
- Effective Date
- 15-Nov-2011
- Effective Date
- 01-May-2011
- Effective Date
- 15-Mar-2011
- Effective Date
- 15-Jan-2010
Overview
ASTM B439-21: Standard Specification for Iron-Base Powder Metallurgy (PM) Bearings (Oil-Impregnated) specifies the chemical, physical, and mechanical requirements for porous metallic sleeve, flange, thrust, and spherical iron-base bearings produced by powder metallurgy (PM) and impregnated with lubricating oil. These self-lubricating PM bearings are engineered for applications requiring long service life with minimal maintenance and are widely used across automotive, industrial, and consumer product sectors.
This standard outlines the composition, manufacturing processes, dimensional tolerances, and test procedures for iron-base PM bearings, providing a reliable framework to ensure performance, durability, and compatibility with a variety of shaft and housing materials.
Key Topics
- Material Composition: Covers iron-base PM materials, including iron, iron-carbon, iron-copper, iron-copper-carbon, iron-graphite, iron-bronze-graphite, and diffusion-alloyed iron-bronze. Each material type has defined chemical composition and is classified using a standardized PM Material Designation Code.
- Powder Metallurgy Process: Bearings are formed from metal powders and compacted, then sintered in a controlled atmosphere. Post-sintering, they are impregnated with high-grade lubricating oil to assure long-term, maintenance-free operation.
- Oil Impregnation: The interconnected porosity within the bearings is filled with lubricating oil, enabling self-lubrication during operation. A minimum impregnation efficiency of 90% is required. Medium viscosity petroleum oils are standard, though specialized oils can be used for extreme conditions.
- Physical & Mechanical Properties: Each bearing must meet specifications for oil content, impregnated density, radial crushing strength, and bearing breaking load. Properties are verified through standardized test methods.
- Dimensional Tolerances & Quality: Specifies allowable limits for dimensions, mass, and appearance, as well as standardized tolerances and commercial practices for packaging, inspection, and documentation.
Applications
Iron-base oil-impregnated PM bearings provide self-lubricating solutions for a wide array of mechanical systems, particularly where maintenance-free or long service life is desired. Typical applications include:
- Automotive: Window regulators, windshield wipers, seat adjusters, steering columns, and electrical motors.
- Consumer Appliances: Kitchen appliances, washing machines, HVAC fans, and small electric motors.
- Industrial Equipment: Power tools, conveyor systems, small pumps, automated machinery, and textile equipment.
- Electronics: Cooling fans, printers, and office equipment.
Specific formulations are chosen based on the required balance of load capacity, speed, wear resistance, and cost-efficiency. For instance, high-density materials are better for heavy loads and slower speeds, while lower densities may be optimal for lighter loads and higher speeds.
Related Standards
Compliance with ASTM B439-21 is often supported by reference to related technical standards, ensuring a comprehensive approach to product quality and interchangeability:
- ASTM B438: Specification for oil-impregnated bronze-base PM bearings.
- ASTM B243: Terminology of powder metallurgy.
- ASTM B939 & B962/B963: Test methods for radial crushing strength, density, and oil content.
- MPIF Standard 35: Materials standards for PM self-lubricating bearings.
- ISO 5755 & ISO 2795: International standards for sintered metallic plain bearings.
- ISO 5755: Sintered metal materials - Specifications.
These referenced standards enhance the reliability, performance, and global compatibility of iron-base PM bearings in numerous engineering applications.
Keywords: oil-impregnated bearings, iron-base powder metallurgy, self-lubricating bearings, porous metallic bearings, ASTM B439-21, PM bearings, powder metallurgy standards, bearing materials, industrial equipment components
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ASTM B439-21 - Standard Specification for Iron-Base Powder Metallurgy (PM) Bearings (Oil-Impregnated)
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Frequently Asked Questions
ASTM B439-21 is a technical specification published by ASTM International. Its full title is "Standard Specification for Iron-Base Powder Metallurgy (PM) Bearings (Oil-Impregnated)". This standard covers: ABSTRACT This specification covers the standard requirements for porous metallic sleeve, flange, thrust, and spherical iron-base bearings that are produced from mixed metal powder metallurgy technology and then impregnated with oil to supply operating lubrication. Porous iron-base bearings shall be produced by compaction of a mixture of elemental iron powder and copper, tin, pre-alloyed bronze or graphite powders and sintering in a furnace having a protective atmosphere at a specified time and temperature cycle. The interconnected or open porosity in the bearings shall be filled to the required volume either by an extended soaking in hot oil or preferably by a vacuum impregnation operation with lubricating oil which is a high-grade turbine oil with antifoaming additives and containing corrosion and oxidation inhibitors. Each of the iron-base bearing material shall conform to the chemical composition requirements for iron, carbon, graphite, copper, and tin as shall be determined by chemical analysis. The physical properties for each of the bearing material shall be within the prescribed wet density, oil content, and impregnation efficiency limits. The radial crushing strength and bearing breaking load of the oil-impregnated bearing material determined on a plain sleeve bearing or a test specimen prepared from a flange or spherical bearing shall also meet the minimum and maximum mechanical strength values. SCOPE 1.1 This specification covers the requirements for porous iron-base metallic sleeve, flange, thrust, and spherical bearings that are produced from metal powders utilizing powder metallurgy (PM) technology and then impregnated with oil to supply operating lubrication. 1.2 Listed are the chemical, physical, and mechanical specifications for those standardized ferrous PM materials that have been developed specifically for the manufacture of self-lubricating bearings. 1.3 This specification is a companion to Specification B438 that covers the requirements for porous oil-impregnated bronze-base bearings. 1.4 Typical applications for self-lubricating iron-base PM bearings are discussed in Appendix X1. 1.5 Commercial bearing dimensional tolerance data are shown in Appendix X2, while engineering information regarding installation and operating parameters of PM bearings is included in Appendix X3. Additional useful information on self-lubricating bearings can be found in MPIF Standard 35 (Bearings), ISO 5755, and the technical literature.2 1.6 Units—With the exception of the values for density and the mass used to determine density, for which the use of the gram per cubic centimetre (g/cm3) and gram (g) units is the long-standing practice of the PM industry, the values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not to be regarded as standard. 1.7 The following safety hazards caveat pertains only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.8 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ABSTRACT This specification covers the standard requirements for porous metallic sleeve, flange, thrust, and spherical iron-base bearings that are produced from mixed metal powder metallurgy technology and then impregnated with oil to supply operating lubrication. Porous iron-base bearings shall be produced by compaction of a mixture of elemental iron powder and copper, tin, pre-alloyed bronze or graphite powders and sintering in a furnace having a protective atmosphere at a specified time and temperature cycle. The interconnected or open porosity in the bearings shall be filled to the required volume either by an extended soaking in hot oil or preferably by a vacuum impregnation operation with lubricating oil which is a high-grade turbine oil with antifoaming additives and containing corrosion and oxidation inhibitors. Each of the iron-base bearing material shall conform to the chemical composition requirements for iron, carbon, graphite, copper, and tin as shall be determined by chemical analysis. The physical properties for each of the bearing material shall be within the prescribed wet density, oil content, and impregnation efficiency limits. The radial crushing strength and bearing breaking load of the oil-impregnated bearing material determined on a plain sleeve bearing or a test specimen prepared from a flange or spherical bearing shall also meet the minimum and maximum mechanical strength values. SCOPE 1.1 This specification covers the requirements for porous iron-base metallic sleeve, flange, thrust, and spherical bearings that are produced from metal powders utilizing powder metallurgy (PM) technology and then impregnated with oil to supply operating lubrication. 1.2 Listed are the chemical, physical, and mechanical specifications for those standardized ferrous PM materials that have been developed specifically for the manufacture of self-lubricating bearings. 1.3 This specification is a companion to Specification B438 that covers the requirements for porous oil-impregnated bronze-base bearings. 1.4 Typical applications for self-lubricating iron-base PM bearings are discussed in Appendix X1. 1.5 Commercial bearing dimensional tolerance data are shown in Appendix X2, while engineering information regarding installation and operating parameters of PM bearings is included in Appendix X3. Additional useful information on self-lubricating bearings can be found in MPIF Standard 35 (Bearings), ISO 5755, and the technical literature.2 1.6 Units—With the exception of the values for density and the mass used to determine density, for which the use of the gram per cubic centimetre (g/cm3) and gram (g) units is the long-standing practice of the PM industry, the values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not to be regarded as standard. 1.7 The following safety hazards caveat pertains only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.8 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ASTM B439-21 is classified under the following ICS (International Classification for Standards) categories: 21.100.10 - Plain bearings. The ICS classification helps identify the subject area and facilitates finding related standards.
ASTM B439-21 has the following relationships with other standards: It is inter standard links to ASTM B963-24, ASTM B243-18, ASTM B243-16, ASTM B962-15, ASTM B962-14, ASTM B963-14, ASTM B243-13, ASTM B963-13, ASTM B962-13, ASTM B438-13, ASTM B243-12, ASTM B243-11, ASTM B963-11, ASTM E1019-11, ASTM B243-10. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
ASTM B439-21 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: B439 − 21
Standard Specification for
Iron-Base Powder Metallurgy (PM) Bearings (Oil-
Impregnated)
This standard is issued under the fixed designation B439; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope* associated with its use. It is the responsibility of the user of this
standard to establish appropriate safety, health, and environ-
1.1 This specification covers the requirements for porous
mental practices and determine the applicability of regulatory
iron-base metallic sleeve, flange, thrust, and spherical bearings
limitations prior to use.
that are produced from metal powders utilizing powder metal-
lurgy (PM) technology and then impregnated with oil to supply 1.8 This international standard was developed in accor-
operating lubrication.
dance with internationally recognized principles on standard-
ization established in the Decision on Principles for the
1.2 Listed are the chemical, physical, and mechanical speci-
Development of International Standards, Guides and Recom-
fications for those standardized ferrous PM materials that have
mendations issued by the World Trade Organization Technical
been developed specifically for the manufacture of self-
Barriers to Trade (TBT) Committee.
lubricating bearings.
1.3 This specification is a companion to Specification B438
2. Referenced Documents
that covers the requirements for porous oil-impregnated
bronze-base bearings.
2.1 ASTM Standards:
B243 Terminology of Powder Metallurgy
1.4 Typical applications for self-lubricating iron-base PM
B438 Specification for Bronze-Base Powder Metallurgy
bearings are discussed in Appendix X1.
(PM) Bearings (Oil-Impregnated)
1.5 Commercial bearing dimensional tolerance data are
B939 Test Method for Radial Crushing Strength, K, of
shown in Appendix X2, while engineering information regard-
Powder Metallurgy (PM) Bearings and Structural Materi-
ing installation and operating parameters of PM bearings is
als
included in Appendix X3. Additional useful information on
B962 Test Methods for Density of Compacted or Sintered
self-lubricating bearings can be found in MPIF Standard 35
Powder Metallurgy (PM) Products Using Archimedes’
(Bearings), ISO 5755, and the technical literature.
Principle
1.6 Units—With the exception of the values for density and
B963 Test Methods for Oil Content, Oil-Impregnation
the mass used to determine density, for which the use of the
Efficiency, and Surface-Connected Porosity of Sintered
gram per cubic centimetre (g/cm ) and gram (g) units is the
Powder Metallurgy (PM) Products Using Archimedes’
long-standing practice of the PM industry, the values stated in
Principle
inch-pound units are to be regarded as standard. The values
E9 Test Methods of Compression Testing of Metallic Mate-
given in parentheses are mathematical conversions to SI units
rials at Room Temperature
that are provided for information only and are not to be
E29 Practice for Using Significant Digits in Test Data to
regarded as standard.
Determine Conformance with Specifications
1.7 The following safety hazards caveat pertains only to the
E1019 Test Methods for Determination of Carbon, Sulfur,
test methods described in this specification. This standard does
Nitrogen, and Oxygen in Steel, Iron, Nickel, and Cobalt
not purport to address all of the safety concerns, if any,
Alloys by Various Combustion and Inert Gas Fusion
Techniques
This specification is under the jurisdiction of ASTM Committee B09 on Metal
Powders and Metal Powder Products and is the direct responsibility of Subcom-
mittee B09.04 on Bearings.
Current edition approved April 1, 2021. Published May 2021. Replaces portions For referenced ASTM standards, visit the ASTM website, www.astm.org, or
of B612 and B782. Originally approved in 1966 to replace portions of B202. Last contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
previous edition approved in 2018 as B439 – 18. DOI: 10.1520/B0439-21. Standards volume information, refer to the standard’s Document Summary page on
Machine Design Magazine, Vol 54, No. 14, June 17, 1982, pp. 130–142. the ASTM website.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
B439 − 21
2.2 MPIF Standard: 4.2.3.2 Medium-Copper-Carbon Materials.
MPIF Standard 35 Materials Standards for PM Self- FC-0508-K35
Lubricating Bearings FC-0508-K46
4.2.3.3 High-Copper-Carbon Materials.
2.3 ISO Standards:
FC-2008-K44
ISO 2795 Plain bearings from sintered metal—Dimensions
FC-2008-K46
and tolerances
4.2.4 Iron-Graphite Bearing Materials (Prefix FG)
ISO 5755 Sintered Metal Materials – Specifications
FG-0303-K10
3. Terminology FG-0303-K12
FG-0308-K16
3.1 Definitions—The definitions of the terms used in this
FG-0308-K22
specification are found in Terminology B243. Additional de-
4.2.5 Iron-Bronze-Graphite (Diluted Bronze) Bearing Ma-
scriptive information is available under “General Information
terials (Prefix FCTG)
on PM” on the ASTM B09 web page.
FCTG-3604-K16
FCTG-3604-K22
4. Classification
4.2.6 Diffusion Alloyed Iron-Bronze Bearing Materials
4.1 The following list of standardized iron-base oil-
(Prefix FDCT)
impregnated PM bearing material compositions classified by
FDCT-1802-K22
composition are included in this specification. Their complete
FDCT-1802-K31
chemical, physical, and mechanical requirements can be found
FDCT-1802-K39
in the specification tables. Typical applications are discussed in
Annex A1.
5. Ordering Information
4.2 The three-part alphanumeric PM Material Designation
5.1 Purchase orders or contracts for iron-base oil-
Code, developed by the PM industry, is used to identify these
impregnated PM bearings covered by this purchasing specifi-
materials. A complete explanation of this classification system
cation shall include the following information:
is presented in Annex A1.
5.1.1 A copy of the bearing print showing dimensions and
4.2.1 Iron and Iron-Carbon Bearing Materials, (Prefix F)
tolerances (Section 10),
4.2.1.1 Iron Materials
5.1.2 Reference to this ASTM specification, including date
F-0000-K15
of issue,
F-0000-K23
5.1.3 Identification of bearing material by the PM Material
4.2.1.2 Iron-Carbon Materials
Designation Code (Section 4),
F-0005-K20
5.1.4 Request for certification and test report documents, if
F-0005-K28
required (Section 16),
F-0008-K20
5.1.5 Type and grade of special lubricating oil, if required
F-0008-K32
(6.2.3), and
4.2.2 Iron-Copper Bearing Materials (Prefix FC)
5.1.6 Instructions for special packaging, if required (Section
4.2.2.1 Low-Copper Materials
17).
FC-0200-K20
FC-0200-K34
6. Materials and Manufacture
4.2.2.2 Medium-Copper Materials
6.1 Porous Metallic Bearing:
FC-1000-K20
6.1.1 Porous iron-base bearings shall be processed from a
FC-1000-K30
mixture of elemental, prealloyed, or diffusion-alloyed metal
FC-1000-K40
powders with or without the additions of copper, tin, bronze, or
4.2.2.3 High-Copper Materials
graphite powder that together meet the specified chemical
FC-2000-K25
composition of the material.
FC-2000-K30
6.1.2 The powder mixture shall be compacted to produce a
FC-2000-K40
green bearing of the required dimensions, shape, and density
4.2.3 Iron-Copper-Carbon Bearing Materials (Prefix FC)
6.1.3 The green bearings shall then be sintered in a furnace
4.2.3.1 Low-Copper-Carbon Materials.
having a protective atmosphere for a time and temperature
FC-0205-K20
cycle that will produce the required sintered ferrous-base PM
FC-0205-K35
material.
FC-0208-K25
6.1.4 After sintering, the iron-base bearings are normally
FC-0208-K40
sized to achieve the density, dimensional characteristics,
concentricity, and surface finish required of the finished me-
tallic bearing.
Available from Metal Powder Industries Federation (MPIF), 105 College Rd.
East, Princeton, NJ 08540, http://www.mpif.org.
6.2 Oil for Operating Lubrication:
Available from International Organization for Standardization (ISO), ISO
6.2.1 The surface-connected porosity in the bearings shall
Central Secretariat, Chemin de Blandonnet 8, CP 401, 1214 Vernier, Geneva,
Switzerland, https://www.iso.org. be filled to the required volume with lubricating oil, either by
B439 − 21
an extended soaking in the hot oil or preferably by a vacuum clean test sample obtained from oil-free bearings.
impregnation operation.
7.2 Limits on Nonspecified Elements—By agreement be-
6.2.2 A medium viscosity petroleum oil is the lubricant used
tween the purchaser and the producer, limits may be estab-
for most bearing applications, but extreme operating conditions
lished and chemical analyses required for elements or com-
such as elevated temperatures, intermittent rotation, extremely
pounds not specified in Table 1.
low speeds, or heavy loads may require a synthetic lubricant or
an oil with a different viscosity.
8. Physical Properties
6.2.3 Unless otherwise specified by the purchaser, a high-
8.1 Oil Content—For each bearing material, the oil content
grade turbine oil with antifoaming additives and containing
of the as-received bearing shall not be less than the minimum
corrosion and oxidation inhibitors, having a kinematic viscos-
percentage listed in Table 2.
-6 -6 2
ity of 280 to 500 SSU [(60 × 10 to 110 × 10 m /s), (60 to
8.2 Impregnation Effıciency—A minimum of 90 % of the
110 cSt)] at 100 °F (38 °C) is normally used as the general
surface-connected porosity in the as-received bearings shall be
purpose lubricating oil.
impregnated with lubricating oil.
7. Chemical Composition
8.3 Impregnated Density—The density of the sample
7.1 Chemical Composition Specifications—Each iron-base bearings, when fully impregnated with lubricating oil, shall
PM bearing material shall conform to the chemical composi- meet the requirements specified in Table 2 for each bearing
tion requirements prescribed in Table 1 when determined on a material.
TABLE 1 Compositional Specifications for Iron-Base PM Bearing Materials
Material Designation
Chemical Composition Requirements
Code
Total Combined Graphitic
Iron Copper Tin All Others
Carbon Carbon Carbon
mass % mass % mass % mass %
A B
mass % mass % mass %
Iron and Iron-Carbon
F-0000-K15 bal. 0 to 0.3 0 to 1.5 0 to 2.0
F-0000-K23 bal. 0 to 0.3 0 to 1.5 0 to 2.0
F-0005-K20 bal. 0.3 to 0.6 0 to 1.5 0 to 2.0
F-0005-K28 bal. 0.3 to 0.6 0 to 1.5 0 to 2.0
F-0008-K20 bal. 0.6 to 0.9 0 to 1.5 0 to 2.0
F-0008-K32 bal. 0.6 to 0.9 0 to 1.5 0 to 2.0
Iron-Copper
FC-0200-K20 bal. 0 to 0.3 1.5 to 3.9 0 to 2.0
FC-0200-K34 bal. 0 to 0.3 1.5 to 3.9 0 to 2.0
FC-1000-K20 bal. 0 to 0.3 9.0 to 11.0 0 to 2.0
FC-1000-K30 bal. 0 to 0.3 9.0 to 11.0 0 to 2.0
FC-1000-K40 bal. 0 to 0.3 9.0 to 11.0 0 to 2.0
FC-2000-K25 bal. 0 to 0.3 18.0 to 22.0 0 to 2.0
FC-2000-K30 bal. 0 to 0.3 18.0 to 22.0 0 to 2.0
FC-2000-K40 bal. 0 to 0.3 18.0 to 22.0 0 to 2.0
Iron-Copper-Carbon
FC-0205-K20 bal. 0.3 to 0.6 1.5 to 3.9 0 to 2.0
FC-0205-K35 bal. 0.3 to 0.6 1.5 to 3.9 0 to 2.0
FC-0208-K25 bal. 0.6 to 0.9 1.5 to 3.9 0 to 2.0
FC-0208-K40 bal. 0.6 to 0.9 1.5 to 3.9 0 to 2.0
FC-0508-K35 bal. 0.6 to 0.9 4.0 to 6.0 0 to 2.0
FC-0508-K46 bal. 0.6 to 0.9 4.0 to 6.0 0 to 2.0
FC-2008-K44 bal. 0.6 to 0.9 18.0 to 22.0 0 to 2.0
FC-2008-K46 bal. 0.6 to 0.9 18.0 to 22.0 0 to 2.0
Iron-Graphite
FG-0303-K10 bal. 0 to 0.5 2.0 to 3.0 0 to 2.0
FG-0303-K12 bal. 0 to 0.5 2.0 to 3.0 0 to 2.0
FG-0308-K16 bal. 0.5 to 1.0 1.5 to 2.5 0 to 2.0
FG-0308-K22 bal. 0.5 to 1.0 1.5 to 2.5 0 to 2.0
Iron-Bronze (Diluted Bronze)
C
FCTG-3604-K16 bal. 0.5 to 1.3 0.5 max 34.0 to 38.0 3.5 to 4.5 0 to 2.0
C
FCTG-3604-K22 bal. 0.5 to 1.3 0.5 max 34.0 to 38.0 3.5 to 4.5 0 to 2.0
Diffusion Alloyed Iron-Bronze
D
FDCT-1802-K22 bal. 0 to 0.1 17.0 to 19.0 1.5 to 2.5 0 to 1.0
D
FDCT-1802-K31 bal. 0 to 0.1 17.0 to 19.0 1.5 to 2.5 0 to 1.0
D
FDCT-1802-K39 bal. 0 to 0.1 17.0 to 19.0 1.5 to 2.5 0 to 1.0
A
The combined carbon value listed is based on the mass percent of the iron content, not the mass percent of the alloy.
B
Graphitic Carbon is also known as Free Graphite.
C
These compositions usually contain 0.5 to 1.3 % graphite.
D
These compositions have no added graphite
B439 − 21
TABLE 2 Physical and Mechanical Property Specifications for Iron-Base PM Bearing Materials
Material Designation
A
Physical Requirements Mechanical Requirements
Code
Oil Content Impregnated Radical Crushing Strength,
vol % Density (K)
3 3
g/cm 10 psi MPa
min max min max
Iron and Iron-Carbon
F-0000-K15 21 5.6 to 6.0 12 100
F-0000-K23 17 6.0 to 6.4 23 160
F-0005-K20 21 5.6 to 6.0 20 140
F-0005-K28 17 6.0 to 6.4 28 190
F-0008-K20 21 5.6 to 6.0 20 140
F-0008-K32 17 6.0 to 6.4 32 220
Iron-Copper
FC-0200-K20 22 5.6 to 6.0 20 140
FC-0200-K34 17 6.0 to 6.4 34 230
FC-1000-K20 22 5.6 to 6.0 20 140
FC-1000-K30 19 5.8 to 6.2 30 210
FC-1000-K40 17 6.0 to 6.4 40 280
FC-2000-K25 22 5.6 to 6.0 25 170
FC-2000-K30 19 5.8 to 6.2 30 210
FC-2000-K40 17 6.0 to 6.4 40 280
Iron-Copper-Carbon
FC-0205-K20 22 5.6 to 6.0 20 140
FC-0205-K35 17 6.0 to 6.4 35 240
FC-0208-K25 22 5.6 to 6.0 25 170
FC-0208-K40 17 6.0 to 6.4 40 280
FC-0508-K35 22 5.6 to 6.0 35 240
FC-0508-K46 17 6.0 to 6.4 46 320
FC-2008-K44 22 5.6 to 6.0 44 300
FC-2008-K46 17 6.0 to 6.4 46 320
Iron-Graphite
FG-0303-K10 18 5.6 to 6.0 10 25 70 170
FG-0303-K12 12 6.0 to 6.4 12 35 80 240
FG-0308-K16 18 5.6 to 6.0 16 45 110 310
FG-0308-K22 12 6.0 to 6.4 22 55 150 380
Iron-Bronze (Diluted Bronze)
FCTG-3604-K16 22 5.6 to 6.0 16 36 110 250
FCTG-3604-K22 17 6.0 to 6.4 22 50 150 340
Diffusion Alloyed Iron-Bronze
FDCT-1802-K22 24 5.6 to 6.0 22 150
FDCT-1802-K31 19 6.0 to 6.4 31 215
FDCT-1802-K39 13 6.4 to 6.8 39 270
A
These requirements are based on bearings in the finished, oil-impregnated condition.
FIG. 1 Standard Sleeve Bearing
FIG. 2 Standard Flange Bearing
9. Mechanical Properties
9.1 Radial Crushing Strength—The radial crushing strength
10.2 Standard sleeve, flange, thrust, and spherical PM
of the oil-impregnated bearing material determined on a plain
bearings covered by this specification are illustrated by Figs.
sleeve bearing or a test specimen prepared from a flange or
1-4. Most PM bearings are small and weigh less than one-
spherical bearing shall meet the minimum and maximum (if
quarter pound (~100 g) but they can be produced in sizes that
required) strength values listed in Table 2.
will accommodate shafts up to approximately 8 in. (200 mm)
10. Dimensions, Mass, and Permissible Variations in diameter.
10.1 This specification is applicable to iron-base PM sleeve 10.3 Permissible variations in dimensions shall be within
and flange bearings having a 3 to 1 maximum length to inside the limits specified on the bearing drawing accompanying the
diameter ratio and a 20 to 1 maximum length to wall thickness order or shall be within the limits specified in the purchase
ratio. order or contract.
B439 − 21
traceable, controlled conditions as agreed to between the
producer and purchaser” (see Terminology B243).
12.2 Sampling Plan—The number of sample bearings
agreed to between the producer and the purchaser to be used
for dimensional inspection (13.1), chemical analysis (13.2),
physical tests (13.3), and mechanical tests (13.4) shall be taken
randomly from locations throughout the lot.
FIG. 3 Standard Thrust Bearing
13. Test Methods
13.1 Dimensional Measurements:
13.1.1 Using suitable measuring equipment, the inside di-
ameter of the bearings shall be measured to the nearest 0.0001
in. (0.0025 mm). The other bearing dimensions only require
instrumentation capable of measuring to the tolerances speci-
fied on the bearing drawing.
13.2 Chemical Analysis:
13.2.1 Oil Extraction—Bearings and test samples must be
FIG. 4 Standard Spherical Bearing
dry and free of oil before performing chemical tests. The
preferred method of oil removal is by use of the Soxhlet
10.4 Recommended commercial tolerances for iron-base Apparatus specified in Test Method B963. However, upon
PM bearings are referenced throughout the tables in Appendix
agreement between purchaser and producer, a low-temperature
X2. furnace treatment [1000 to 1200 °F (540 to 650 °C)] with a
flowing nitrogen or other inert gas atmosphere may be used to
10.5 Chamfers of 30 to 45° are generally used on PM
volatilize any oil or lubricant that may be present.
bearings to break the corners.
13.2.2 Test Sample—An oil-free test sample of chips shall
then be obtained by milling, drilling, filing, or crushing the
11. Workmanship, Finish, and Appearance
bearings using clean dry tools without lubrication.
11.1 The bearings should have a matte surface, and not
13.2.3 Metallic Elements—The chemical analysis for speci-
show oxidation. The surfaces of sized bearings should have a
fied metallic elements shall then be performed in accordance
smooth bright finish.
with the test methods prescribed in Volume 03.05 of the Annual
11.2 When cut or fractured, the exposed surface shall
Book of ASTM Standards or by another approved method
exhibit a uniform appearance.
agreed upon between the producer and the purchaser.
13.2.4 Carbon Analysis—Carbon analysis is a set of proce-
11.3 If metallographic examination is performed to deter-
dures for determining the total carbon, the graphitic carbon,
mine degree of sintering, it should be done at 200 to 400×
and the combined carbon in iron-base PM bearings. Total
magnification. The iron materials should show a predominantly
carbon is the sum of graphitic carbon and the total combined
ferritic or pearlitic phase with uniformly dispersed graphitic
carbon.
carbon (if present). High copper content Iron-Copper materials
13.2.4.1 Total Carbon—Determine the total carbon in ac-
should show evidence of melted copper as a copper rich
cordance with Test Method E1019 with the exception that a
skeletal network around a ferrous interior structure. Diluted
sample size as small as 0.25 g may be used upon agreement
Bronze material should show a bronze phase with no visible
between purchaser and producer.
free tin, dispersed throughout an iron matrix. The structure
13.2.4.2 Combined Carbon (Preferred Method)—The com-
should not show an excessive number of original particle
bined carbon content in the iron portion is most easily
boundaries.
determined by a metallographic estimate. The etched cross
11.4 To verify the presence of oil in the bearing, the
section of the iron matrix is viewed at 200 to 400× magnifi-
as-received bearing may be heated to approximately 300 °F
cation and the combined carbon in the iron is estimated from
(150 °C) for approximately 5 min. If oil is present, the surfaces
the relative amounts of ferrite and pearlite in the structure.
will show beads of oil being exuded from the open porosity.
100 % pearlite is equal to approximately 0.8 % combined
11.5 When bearings are ordered as being “dry-to-the-touch”
carbon in the iron portion. The total combined carbon in the
to allow automated handling by the purchaser, the excess
composition is then determined by multiplying the estimated
surface oil is normally removed by a centrifugal tumbling
combined carbon in the iron by the percentage of iron in the
operation. It is important that the Oil Content test (13.3.1) be
material.
performed after the surface drying treatment to make certain
13.2.4.3 Graphitic Carbon (Preferred Method)—Subtract
that the required volume of lubricating oil is present.
the calculated total combined carbon from the total carbon as
determined by Test Method E1019 (13.2.4.1) to obtain the
12. Sampling
graphitic carbon in the bearing.
12.1 Lot—Unless otherwise specified, a lot shall be defined 13.2.4.4 Graphitic Carbon (Alternative Method)—This wet
as “a specific quantity of bearings manufactured under chemical analytical procedure may be used to determine
B439 − 21
graphitic carbon content but it is time-consuming and has been 13.4.1.3 To evaluate spherical, or bearings of other
found to lack precision. Weigh and transfer a 0.25 g sample of configuration, a number of sample bearings from the lot shall
chips to a 400 mL beaker. Add 25 mL of distilled water, then first be machined to a right circular cylinder, measured, and
carefully add 25 mL of concentrated nitric acid and gently boil then crushed to determine the radial crushing strength of the
until all the iron is in solution. At this point, add five to ten oil-impregnated bearing material. This value shall not be less
drops of 48 mass % hydrofluoric acid to ensure complete than the minimum nor more than the maximum (if applicable)
solubility of all carbides, silicates, and other compounds. Filter radial crushing strength specified in Table 2 for the material in
the solution through a porous combustion crucible, wash with the sample bearings.
hot water until free of acid, then rinse with ethyl alcohol. Dry
13.4.2 Bearing Breaking Load—If agreed to by the producer
at 212 °F (100 °C) for 1 h. After drying, add approximately 1
and the purchaser, an acceptance specification for the minimum
g of carbon-free iron chips and 1 g of copper chips (or another
(maximum) bearing breaking load, P , (P ) in lbf (N), may
min max
approved accelerator) and follow Test Method E1019 for
be established for any specific standard oil-impregnated bear-
determining the total carbon.
ing. This simplifies acceptance testing because the decision is
13.2.4.5 Combined Carbon (Alternative Method)—If the now based solely upon reading the output of the testing
graphitic carbon has been determined by wet chemical analysis machine without a need for further calculations. This accep-
(13.2.4.4), then the amount of total combined carbon is tance procedure can be very useful when evaluating multiple or
obtained by subtracting the amount of the graphitic carbon repeat shipments of the same bearing.
from the total carbon obtained in accordance with Test Method
13.4.2.1 The following formula is used to calculate the
E1019 (13.2.4.1). Divide this total combined carbon value by
breaking load, P, for a hollow cylinder or bearing test speci-
the percentage of iron in the composition to determine the
men.
amount of combined carbon in the iron portion.
K × L × t
P , ~P ! 5 (1)
min max
13.3 Physical Properties: D 2 t
13.3.1 Oil Content—The oil content of the as-received
where:
bearing shall be determined following the procedure for Oil
P , (P ) = minimum (maximum) bearing breaking load,
min max
Content By Volume As Received in Test Method B963.
lbf (N),
13.3.2 Impregnation Effıciency—The efficiency of the oil-
K = minimum (maximum) radial crushing
impregnation process in volume percent units shall be calcu-
strength, psi (MPa),
lated as the ratio of the Oil Content by Volume as received to
L = length of bearing, in. (mm),
the Surface-Connected Porosity using the procedures and
t = wall thickness, [t = (D – d)/2], in. (mm),
formulas in Test Method B963.
D = outside diameter, in. (mm), and
d = inside diameter, in. (mm).
13.3.3 Impregnated Density—The impregnated density in
g/cm units, measured after they have been fully impregnated,
13.4.2.2 The minimum (maximum) breaking load, P
min
shall be determined following the procedure for Impregnated
(P ) required for acceptance of any specific plain sleeve or
max
Density in Test Method B962.
thrust bearing is calculated using the minimum (maximum)
radial crushing strength value specified for that specific bearing
13.4 Mechanical Properties:
material from Table 1 and the actual D, d and L dimensions of
13.4.1 Radial Crushing Strength—Radial crushing strength
the as-received bearing
in psi (MPa) is the mechanical property by which the strength
of oil-impregnated PM bearing material is characterized and
NOTE 1—Using the allowable print dimensions that minimize (maxi-
evaluated. It is determined by breaking plain thin-walled
mize) the volume of the bearing for the calculations will result in a
breaking load specification(s) that will be applicable to any lot of that
bearings or hollow cylindrical test specimens under diametrical
specific bearing.
loading, following the procedures described in Test Method
B939, and calculating the radial crushing strength according to
13.4.2.3 The minimum (maximum) acceptable breaking
the material strength formula contained therein.
load for a specific flanged bearing shall be calculated by first
13.4.1.1 Plain sleeve bearings and thrust bearings are tested
cutting off the flange and measuring the outside diameter, D,
in the as-received oil-impregnated condition. For acceptance, the inside diameter, d and the length, L of the body. Then, using
the radial crushing strength, determined on the test bearings,
the minimum (maximum) radial crushing strength for the
shall not be less than the minimum nor more than the oil-impregnated bearing material in Table 1 for K in the
maximum (if applicable) strength specification values listed in breaking load formula and the measured dimensions of the
Table 2 for the bearing material. body, a P , (P ) value may be calculated. This will be the
min max
minimum (maximum) bearing breaking load required for the
13.4.1.2 Flanged oil-impregnated bearings shall be tested by
body of that specific flanged bearing. The test procedure and
cutting off the flange and crushing the body as a plain sleeve
breaking load requirements for the flange shall be a matter of
bearing. For acceptance, the radial crushing strength so deter-
agreement between purchaser and producer.
mined shall meet the minimum and maximum (if applicable)
material strength requirements prescribed in Table 2. The 13.4.2.4 For acceptance testing of whole spherical bearings,
testing procedure and material strength requirements of the a minimum (maximum) bearing breaking load specification,
flange shall be a matter of agreement between producer and P , (P ) may be established on a specific whole spherical
min max
purchaser. oil-impregnated bearing. First, the radial crushing strength, K ,
a
B439 − 21
is determined on that specific spherical bearing machined to a 14.2 Upon notification to the purchaser by the producer, all
plain cylinder as in 13.4.1.3. Second, whole spherical bearings or a portion of the required conformance tests may be
from the same lot are crushed, keeping their axes horizontal, to contracted to a qualified third party.
determine the breaking load, P , of the whole bearing. Then,
a
14.3 Upon receipt of the shipment, the purchaser may
using the correlation formula, the specifications for the break-
conduct whatever quality control inspections that he feels are
ing load of that whole spherical bearing are calculated as
necessary to confirm compliance to the purchasing require-
follows:
ments.
K × P
a
P , P 5 (2)
~ !
min max
15. Rejection and Rehearing
K
a
15.1 Rejection based on tests made in accordance with this
where:
specification shall be reported in writing to the producer within
P , (P ) = specification for the minimum (maximum)
min max
30 days of receipt of the shipment. The rejected bearings,
bearing breaking load of a specific whole
however, shall not be returned without written authorization
spherical bearing, lbf (N),
from the producer.
K = radial crushing strength of the machined test
a
15.2 In case of dissatisfaction with the test results, either the
spherical bearings according to 13.4.1.3, psi
purchaser or producer may make a claim for rehearing.
(MPa),
K = minimum (maximum) radial crushing
16. Certification and Test Report
strength for the bearing material, (from Table
1), psi (MPa), and
16.1 The purchaser may require in the purchase order or
P = breaking load of whole test spherical
contract that the producer shall supply a Certificate of Com-
a
bearings, lbf (N).
pliance stating that the bearings were produced and tested in
accordance with this specification and met all requirements.
13.5 Conformance:
13.5.1 Dimensional Measurements—For purposes of deter-
16.2 In addition, when required by the purchase order or
mining conformance with the dimensional specifications, the
contract, the producer shall furnish a Test Report that lists the
tolerance limits specified on the bearing print are considered
numerical results obtained from the chemical, physical, and
absolute limits as defined in Practice E29.
mechanical tests performed on the sample bearings.
13.5.2 Chemical, Physical, Mechanical Test Results—For
16.3 Either the Certificate of Compliance or the Test Report
purposes of determining conformance with these
may be transmitted by electronic
...
This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: B439 − 18 B439 − 21
Standard Specification for
Iron-Base Powder Metallurgy (PM) Bearings (Oil-
Impregnated)
This standard is issued under the fixed designation B439; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope*
1.1 This specification covers the requirements for porous iron-base metallic sleeve, flange, thrust, and spherical bearings that are
produced from metal powders utilizing powder metallurgy (PM) technology and then impregnated with oil to supply operating
lubrication.
1.2 Listed are the chemical, physical, and mechanical specifications for those standardized ferrous PM materials that have been
developed specifically for the manufacture of self-lubricating bearings.
1.3 This standardspecification is a companion to Specification B438 that covers the requirements for porous oil-impregnated
bronze-base bearings.
1.4 Typical applications for self-lubricating iron-base PM bearings are discussed in Appendix X1.
1.5 Commercial bearing dimensional tolerance data are shown in Appendix X2, while engineering information regarding
installation and operating parameters of PM bearings is included in Appendix X3. Additional useful information on self-lubricating
bearings can be found in MPIF Standard 35 (Bearings), ISO 5755, and the technical literature.
1.6 Units—With the exception of the values for density and the mass used to determine density, for which the use of the g/cmgram
per cubic centimetre (g/cm unit ) and gram (g) units is the long-standing practice of the PM industry, the values stated in
inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are
provided for information only and are not to be regarded as standardstandard.
1.7 The following safety hazards caveat pertains only to the test methods described in this specification. This standard does not
purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to
establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior
to use.
1.8 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
This specification is under the jurisdiction of ASTM Committee B09 on Metal Powders and Metal Powder Products and is the direct responsibility of Subcommittee
B09.04 on Bearings.
Current edition approved April 1, 2018April 1, 2021. Published May 2018May 2021. Replaces portions of B612 and B782. Originally approved in 1966 to replace portions
of B202. Last previous edition approved in 20122018 as B439 – 12.B439 – 18. DOI: 10.1520/B0439-18.10.1520/B0439-21.
Machine Design Magazine, Vol 54, No. 14, June 17, 1982, pp. 130–142.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
B439 − 21
2. Referenced Documents
2.1 ASTM Standards:
B243 Terminology of Powder Metallurgy
B438 Specification for Bronze-Base Powder Metallurgy (PM) Bearings (Oil-Impregnated)
B939 Test Method for Radial Crushing Strength, K, of Powder Metallurgy (PM) Bearings and Structural Materials
B962 Test Methods for Density of Compacted or Sintered Powder Metallurgy (PM) Products Using Archimedes’ Principle
B963 Test Methods for Oil Content, Oil-Impregnation Efficiency, and Surface-Connected Porosity of Sintered Powder
Metallurgy (PM) Products Using Archimedes’ Principle
E9 Test Methods of Compression Testing of Metallic Materials at Room Temperature
E29 Practice for Using Significant Digits in Test Data to Determine Conformance with Specifications
E1019 Test Methods for Determination of Carbon, Sulfur, Nitrogen, and Oxygen in Steel, Iron, Nickel, and Cobalt Alloys by
Various Combustion and Inert Gas Fusion Techniques
2.2 MPIF Standard:
MPIF Standard 35 Materials Standards for PM Self-Lubricating Bearings
2.3 ISO Standards:
ISO 2795 Plain bearings from sintered metal—Dimensions and tolerances
ISO 5755 Sintered Metal Materials – Specifications,Specifications
3. Terminology
3.1 Definitions—The definitions of the terms used in this specification are found in Terminology B243. Additional descriptive
information is available in the Related Materials section of Volume 02.05 of the under “General Information on PM” on the Annual
Book of ASTM Standards.ASTM B09 web page.
4. Classification
4.1 The following list of standardized iron-base oil-impregnated PM bearing material compositions classified by composition are
included in this specification. Their complete chemical, physical, and mechanical requirements can be found in the specification
tables. Typical applications are discussed in Annex A1.
4.2 The three-part alphanumeric PM Material Designation Code, developed by the PM industry, is used to identify these materials.
A complete explanation of this classification system is presented in Annex A1.
4.2.1 Iron and Iron-Carbon Bearing Materials, (Prefix F)
4.2.1.1 Iron Materials
F-0000-K15
F-0000-K23
4.2.1.2 Iron-Carbon Materials
F-0005-K20
F-0005-K28
F-0008-K20
F-0008-K32
4.2.2 Iron-Copper Bearing Materials (Prefix FC)
4.2.2.1 Low-Copper Materials
FC-0200-K20
FC-0200-K34
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
Available from Metal Powder Industries Federations, Federation (MPIF), 105 College RoadRd. East, Princeton, NJ 08540, http://www.info@mpif.org. http://
www.mpif.org.
Available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036, http://www.ansi.org.International Organization for
Standardization (ISO), ISO Central Secretariat, Chemin de Blandonnet 8, CP 401, 1214 Vernier, Geneva, Switzerland, https://www.iso.org.
B439 − 21
4.2.2.2 Medium-Copper Materials
FC-1000-K20
FC-1000-K30
FC-1000-K40
4.2.2.3 High-Copper Materials
FC-2000-K25
FC-2000-K30
FC-2000-K40
4.2.3 Iron-Copper-Carbon Bearing Materials (Prefix FC)
4.2.3.1 Low-Copper-Carbon Materials.
FC-0205-K20
FC-0205-K35
FC-0208-K25
FC-0208-K40
4.2.3.2 Medium-Copper-Carbon Materials.
FC-0508-K35
FC-0508-K46
4.2.3.3 High-Copper-Carbon Materials.
FC-2008-K44
FC-2008-K46
4.2.4 Iron-Graphite Bearing Materials (Prefix FG)
FG-0303-K10
FG-0303-K12
FG-0308-K16
FG-0308-K22
4.2.5 Iron-Bronze-Graphite (Diluted Bronze) Bearing Materials (Prefix FCTG)
FCTG-3604-K16
FCTG-3604-K22
4.2.6 Diffusion Alloyed Iron-Bronze Bearing Materials (Prefix FDCT)
FDCT-1802-K22
FDCT-1802-K31
FDCT-1802-K39
5. Ordering Information
5.1 Purchase orders or contracts for iron-base oil-impregnated PM bearings covered by this purchasing specification shall include
the following information:
5.1.1 A copy of the bearing print showing dimensions and tolerances (Section 10),
5.1.2 Reference to this ASTM specification, including date of issue,
5.1.3 Identification of bearing material by the PM Material Designation Code (Section 4),
5.1.4 Request for certification and test report documents, if required (Section 16),
5.1.5 Type and grade of special lubricating oil, if required (6.2.3), and
5.1.6 Instructions for special packaging, if required (Section 17).
B439 − 21
6. Materials and Manufacture
6.1 Porous Metallic Bearing:
6.1.1 Porous iron-base bearings shall be processed from a mixture of elemental, prealloyed, or diffusion-alloyed metal powders
with or without the additions of copper, tin, bronze, or graphite powder that together meet the specified chemical composition of
the material.
6.1.2 The powder mixture shall be compacted to produce a green bearing of the required dimensions, shape, and density
6.1.3 The green bearings shall then be sintered in a furnace having a protective atmosphere for a time and temperature cycle that
will produce the required sintered ferrous-base PM material.
6.1.4 After sintering, the iron-base bearings are normally sized to achieve the density, dimensional characteristics, concentricity,
and surface finish required of the finished metallic bearing.
6.2 Oil for Operating Lubrication:
6.2.1 The surface-connected porosity in the bearings shall be filled to the required volume with lubricating oil, either by an
extended soaking in the hot oil or preferably by a vacuum impregnation operation.
6.2.2 A medium viscosity petroleum oil is the lubricant used for most bearing applications, but extreme operating conditions such
as elevated temperatures, intermittent rotation, extremely low speeds, or heavy loads may require a synthetic lubricant or an oil
with a different viscosity.
6.2.3 Unless otherwise specified by the purchaser, a high-grade turbine oil with antifoaming additives and containing corrosion
-6 -6 2
and oxidation inhibitors, having a kinematic viscosity of 280 to 500 SSU [(60 × 10 to 110 × 10 m /s), (60 to 110 cSt)] at 100 °F
(38 °C) is normally used as the general purpose lubricating oil.
7. Chemical Composition
7.1 Chemical Composition Specifications—Each iron-base PM bearing material shall conform to the chemical composition
requirements prescribed in Table 1 when determined on a clean test sample obtained from oil-free bearings.
7.2 Limits on Nonspecified Elements—By agreement between the purchaser and the producer, limits may be established and
chemical analyses required for elements or compounds not specified in Table 1.
8. Physical Properties
8.1 Oil Content—For each bearing material, the oil content of the as-received bearing shall not be less than the minimum
percentage listed in Table 2.
8.2 Impregnation Effıciency—A minimum of 90 % of the surface-connected porosity in the as-received bearings shall be
impregnated with lubricating oil.
8.3 Impregnated Density—The density of the sample bearings, when fully impregnated with lubricating oil, shall meet the
requirements specified in Table 2 for each bearing material.
9. Mechanical Properties
9.1 Radial Crushing Strength—The radial crushing strength of the oil-impregnated bearing material determined on a plain sleeve
bearing or a test specimen prepared from a flange or spherical bearing shall meet the minimum and maximum (if required) strength
values listed in Table 2.
B439 − 21
TABLE 1 Compositional Specifications for Iron-Base PM Bearing Materials
Material Designation
Chemical Composition Requirements
Code
Total Combined Graphitic
Iron Copper Tin All Others
Carbon Carbon Carbon
mass % mass % mass % mass %
A B
mass % mass % mass %
Iron and Iron-Carbon
F-0000-K15 bal. 0 to 0.3 0 to 1.5 0 to 2.0
F-0000-K23 bal. 0 to 0.3 0 to 1.5 0 to 2.0
F-0005-K20 bal. 0.3 to 0.6 0 to 1.5 0 to 2.0
F-0005-K28 bal. 0.3 to 0.6 0 to 1.5 0 to 2.0
F-0008-K20 bal. 0.6 to 0.9 0 to 1.5 0 to 2.0
F-0008-K32 bal. 0.6 to 0.9 0 to 1.5 0 to 2.0
Iron-Copper
FC-0200-K20 bal. 0 to 0.3 1.5 to 3.9 0 to 2.0
FC-0200-K34 bal. 0 to 0.3 1.5 to 3.9 0 to 2.0
FC-1000-K20 bal. 0 to 0.3 9.0 to 11.0 0 to 2.0
FC-1000-K30 bal. 0 to 0.3 9.0 to 11.0 0 to 2.0
FC-1000-K40 bal. 0 to 0.3 9.0 to 11.0 0 to 2.0
FC-2000-K25 bal. 0 to 0.3 18.0 to 22.0 0 to 2.0
FC-2000-K30 bal. 0 to 0.3 18.0 to 22.0 0 to 2.0
FC-2000-K40 bal. 0 to 0.3 18.0 to 22.0 0 to 2.0
Iron-Copper-Carbon
FC-0205-K20 bal. 0.3 to 0.6 1.5 to 3.9 0 to 2.0
FC-0205-K35 bal. 0.3 to 0.6 1.5 to 3.9 0 to 2.0
FC-0208-K25 bal. 0.6 to 0.9 1.5 to 3.9 0 to 2.0
FC-0208-K40 bal. 0.6 to 0.9 1.5 to 3.9 0 to 2.0
FC-0508-K35 bal. 0.6 to 0.9 4.0 to 6.0 0 to 2.0
FC-0508-K46 bal. 0.6 to 0.9 4.0 to 6.0 0 to 2.0
FC-2008-K44 bal. 0.6 to 0.9 18.0 to 22.0 0 to 2.0
FC-2008-K46 bal. 0.6 to 0.9 18.0 to 22.0 0 to 2.0
Iron-Graphite
FG-0303-K10 bal. 0 to 0.5 2.0 to 3.0 0 to 2.0
FG-0303-K12 bal. 0 to 0.5 2.0 to 3.0 0 to 2.0
FG-0308-K16 bal. 0.5 to 1.0 1.5 to 2.5 0 to 2.0
FG-0308-K22 bal. 0.5 to 1.0 1.5 to 2.5 0 to 2.0
Iron-Bronze (Diluted Bronze)
C
FCTG-3604-K16 bal. 0.5 to 1.3 0.5 max 34.0 to 38.0 3.5 to 4.5 0 to 2.0
C
FCTG-3604-K22 bal. 0.5 to 1.3 0.5 max 34.0 to 38.0 3.5 to 4.5 0 to 2.0
Diffusion Alloyed Iron-Bronze
D
FDCT-1802-K22 bal. 0 to 0.1 17.0 to 19.0 1.5 to 2.5 0 to 1.0
D
FDCT-1802-K31 bal. 0 to 0.1 17.0 to 19.0 1.5 to 2.5 0 to 1.0
D
FDCT-1802-K39 bal. 0 to 0.1 17.0 to 19.0 1.5 to 2.5 0 to 1.0
A
The The combined carbon value listed is based on the mass percent of the iron content, not the mass percent of the alloy.
B
Graphitic Graphitic Carbon is also known as Free Graphite.
C
These These compositions usually contain 0.5 to 1.3 % graphite.
D
These These compositions have no added graphite
10. Dimensions, Mass, and Permissible Variations
10.1 This specification is applicable to iron-base PM sleeve and flange bearings having a 3 to 1 maximum length to inside diameter
ratio and a 20 to 1 maximum length to wall thickness ratio.
10.2 Standard sleeve, flange, thrust, and spherical PM bearings covered by this specification are illustrated by Figs. 1-4. Most PM
bearings are small and weigh less than one-quarter pound (~100 g) but they can be produced in sizes that will accommodate shafts
up to approximately 8 in. (200 mm) in diameter.
10.3 Permissible variations in dimensions shall be within the limits specified on the bearing drawing accompanying the order or
shall be within the limits specified in the purchase order or contract.
10.4 Recommended commercial tolerances for iron-base PM bearings are referenced throughout the tables in Appendix X2.
10.5 Chamfers of 30 to 45° are generally used on PM bearings to break the corners.
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TABLE 2 Physical and Mechanical Property Specifications for Iron-Base PM Bearing Materials
Material Designation
A
Physical Requirements Mechanical Requirements
Code
Oil Content Impregnated Radical Crushing Strength,
vol % Density (K)
3 3
g/cm 10 psi MPa
min max min max
Iron and Iron-Carbon
F-0000-K15 21 5.6 to 6.0 12 100
F-0000-K23 17 6.0 to 6.4 23 160
F-0005-K20 21 5.6 to 6.0 20 140
F-0005-K28 17 6.0 to 6.4 28 190
F-0008-K20 21 5.6 to 6.0 20 140
F-0008-K32 17 6.0 to 6.4 32 220
Iron-Copper
FC-0200-K20 22 5.6 to 6.0 20 140
FC-0200-K34 17 6.0 to 6.4 34 230
FC-1000-K20 22 5.6 to 6.0 20 140
FC-1000-K30 19 5.8 to 6.2 30 210
FC-1000-K40 17 6.0 to 6.4 40 280
FC-2000-K25 22 5.6 to 6.0 25 170
FC-2000-K30 19 5.8 to 6.2 30 210
FC-2000-K40 17 6.0 to 6.4 40 280
Iron-Copper-Carbon
FC-0205-K20 22 5.6 to 6.0 20 140
FC-0205-K35 17 6.0 to 6.4 35 240
FC-0208-K25 22 5.6 to 6.0 25 170
FC-0208-K40 17 6.0 to 6.4 40 280
FC-0508-K35 22 5.6 to 6.0 35 240
FC-0508-K46 17 6.0 to 6.4 46 320
FC-2008-K44 22 5.6 to 6.0 44 300
FC-2008-K46 17 6.0 to 6.4 46 320
Iron-Graphite
FG-0303-K10 18 5.6 to 6.0 10 25 70 170
FG-0303-K12 12 6.0 to 6.4 12 35 80 240
FG-0308-K16 18 5.6 to 6.0 16 45 110 310
FG-0308-K22 12 6.0 to 6.4 22 55 150 380
Iron-Bronze (Diluted Bronze)
FCTG-3604-K16 22 5.6 to 6.0 16 36 110 250
FCTG-3604-K22 17 6.0 to 6.4 22 50 150 340
Diffusion Alloyed Iron-Bronze
FDCT-1802-K22 24 5.6 to 6.0 22 150
FDCT-1802-K31 19 6.0 to 6.4 31 215
FDCT-1802-K39 13 6.4 to 6.8 39 270
A
These These requirements are based on bearings in the finished, oil-impregnated condition.
FIG. 1 Standard Sleeve Bearing
11. Workmanship, Finish, and Appearance
11.1 The bearings should have a matte surface, and not show oxidation. The surfaces of sized bearings should have a smooth bright
finish.
11.2 When cut or fractured, the exposed surface shall exhibit a uniform appearance.
11.3 If metallographic examination is performed to determine degree of sintering, it should be done at 200 to 400× magnification.
The iron materials should show a predominantly ferritic or pearlitic phase with uniformly dispersed graphitic carbon (if present).
High copper content Iron-Copper materials should show evidence of melted copper as a copper rich skeletal network around a
B439 − 21
FIG. 2 Standard Flange Bearing
FIG. 3 Standard Thrust Bearing
FIG. 4 Standard Spherical Bearing
ferrous interior structure. Diluted Bronze material should show a bronze phase with no visible free tin, dispersed throughout an
iron matrix. The structure should not show an excessive number of original particle boundaries.
11.4 To verify the presence of oil in the bearing, the as-received bearing may be heated to approximately 300 °F (150 °C) for
approximately 5 min. If oil is present, the surfaces will show beads of oil being exuded from the open porosity.
11.5 When bearings are ordered as being “dry-to-the-touch” to allow automated handling by the purchaser, the excess surface oil
is normally removed by a centrifugal tumbling operation. It is important that the Oil Content test (13.3.1) be performed after the
surface drying treatment to make certain that the required volume of lubricating oil is present.
12. Sampling
12.1 Lot—Unless otherwise specified, a lot shall be defined as “a specific quantity of bearings manufactured under traceable,
controlled conditions as agreed to between the producer and purchaser” (see Terminology B243).
12.2 Sampling Plan—The number of sample bearings agreed to between the producer and the purchaser to be used for dimensional
inspection (13.1), chemical analysis (13.2), physical tests (13.3), and mechanical tests (13.4) shall be taken randomly from
locations throughout the lot.
13. Test Methods
13.1 Dimensional Measurements:
13.1.1 Using suitable measuring equipment, the inside diameter of the bearings shall be measured to the nearest 0.0001 in. (0.0025
mm). The other bearing dimensions only require instrumentation capable of measuring to the tolerances specified on the bearing
drawing.
B439 − 21
13.2 Chemical Analysis:
13.2.1 Oil Extraction—Bearings and test samples must be dry and free of oil before performing chemical tests. The preferred
method of oil removal is by use of the Soxhlet Apparatus specified in Test Method B963. However, upon agreement between
purchaser and producer, a low-temperature furnace treatment [1000 to 1200 °F (540 to 650 °C)] with a flowing nitrogen or other
inert gas atmosphere may be used to volatilize any oil or lubricant that may be present.
13.2.2 Test Sample—An oil-free test sample of chips shall then be obtained by milling, drilling, filing, or crushing the bearings
using clean dry tools without lubrication.
13.2.3 Metallic Elements—The chemical analysis for specified metallic elements shall then be performed in accordance with the
test methods prescribed in Volume 03.05 of the Annual Book of ASTM Standards or by another approved method agreed upon
between the producer and the purchaser.
13.2.4 Carbon Analysis—Carbon analysis is a set of procedures for determining the total carbon, the graphitic carbon, and the
combined carbon in iron-base PM bearings. Total carbon is the sum of graphitic carbon and the total combined carbon.
13.2.4.1 Total Carbon—Determine the total carbon in accordance with Test Method E1019 with the exception that a sample size
as small as 0.25 g may be used upon agreement between purchaser and producer.
13.2.4.2 Combined Carbon (Preferred Method)—The combined carbon content in the iron portion is most easily determined by
a metallographic estimate. The etched cross section of the iron matrix is viewed at 200 to 400× magnification and the combined
carbon in the iron is estimated from the relative amounts of ferrite and pearlite in the structure. 100 % pearlite is equal to
approximately 0.8 % combined carbon in the iron portion. The total combined carbon in the composition is then determined by
multiplying the estimated combined carbon in the iron by the percentage of iron in the material.
13.2.4.3 Graphitic Carbon (Preferred Method)—Subtract the calculated total combined carbon from the total carbon as
determined by Test Method E1019 (13.2.4.1) to obtain the graphitic carbon in the bearing.
13.2.4.4 Graphitic Carbon (Alternative Method)—This wet chemical analytical procedure may be used to determine graphitic
carbon content but it is time-consuming and has been found to lack precision. Weigh and transfer a 0.25 g sample of chips to a
400 mL beaker. Add 25 mL of distilled water, then carefully add 25 mL of concentrated nitric acid and gently boil until all the
iron is in solution. At this point, add five to ten drops of 48 mass % hydrofluoric acid to ensure complete solubility of all carbides,
silicates, and other compounds. Filter the solution through a porous combustion crucible, wash with hot water until free of acid,
then rinse with ethyl alcohol. Dry at 212 °F (100 °C) for 1 h. After drying, add approximately 1 g of carbon-free iron chips and
1 g of copper chips (or another approved accelerator) and follow Test Method E1019 for determining the total carbon.
13.2.4.5 Combined Carbon (Alternative Method)—If the graphitic carbon has been determined by wet chemical analysis
(13.2.4.4)), then the amount of total combined carbon is obtained by subtracting the amount of the graphitic carbon from the total
carbon obtained in accordance with Test Method E1019 (13.2.4.1). Divide this total combined carbon value by the percentage of
iron in the composition to determine the amount of combined carbon in the iron portion.
13.3 Physical Properties:
13.3.1 Oil Content—The oil content of the as-received bearing shall be determined following the procedure for Oil Content By
Volume As Received in Test Method B963.
13.3.2 Impregnation Effıciency—The efficiency of the oil-impregnation process in volume percent units shall be calculated as the
ratio of the Oil Content by Volume as received to the Surface-Connected Porosity using the procedures and formulas in Test Method
B963.
13.3.3 Impregnated Density—The impregnated density in g/cm units, measured after they have been fully impregnated, shall be
determined following the procedure for Impregnated Density in Test Method B962.
13.4 Mechanical Properties:
B439 − 21
13.4.1 Radial Crushing Strength—Radial crushing strength in psi (MPa) is the mechanical property by which the strength of
oil-impregnated PM bearing material is characterized and evaluated. It is determined by breaking plain thin-walled bearings or
hollow cylindrical test specimens under diametrical loading, following the procedures described in Test Method B939, and
calculating the radial crushing strength according to the material strength formula contained therein.
13.4.1.1 Plain sleeve bearings and thrust bearings are tested in the as-received oil-impregnated condition. For acceptance, the
radial crushing strength, determined on the test bearings, shall not be less than the minimum nor more than the maximum (if
applicable) strength specification values listed in Table 2 for the bearing material.
13.4.1.2 Flanged oil-impregnated bearings shall be tested by cutting off the flange and crushing the body as a plain sleeve bearing.
For acceptance, the radial crushing strength so determined shall meet the minimum and maximum (if applicable) material strength
requirements prescribed in Table 2. The testing procedure and material strength requirements of the flange shall be a matter of
agreement between producer and purchaser.
13.4.1.3 To evaluate spherical, or bearings of other configuration, a number of sample bearings from the lot shall first be machined
to a right circular cylinder, measured, and then crushed to determine the radial crushing strength of the oil-impregnated bearing
material. This value shall not be less than the minimum nor more than the maximum (if applicable) radial crushing strength
specified in Table 2 for the material in the sample bearings.
13.4.2 Bearing Breaking Load—If agreed to by the producer and the purchaser, an acceptance specification for the minimum
(maximum) bearing breaking load, P , (P ) in lbf (N), may be established for any specific standard oil-impregnated bearing.
min max
This simplifies acceptance testing because the decision is now based solely upon reading the output of the testing machine without
a need for further calculations. This acceptance procedure can be very useful when evaluating multiple or repeat shipments of the
same bearing.
13.4.2.1 The following formula is used to calculate the breaking load, P, for a hollow cylinder or bearing test specimen.
K 3L 3t
P , P 5 (1)
~ !
min max
D 2 t
where:
P , (P ) = minimum (maximum) bearing breaking load, lbf (N),
min max
K = minimum (maximum) radial crushing strength, psi (MPa),
L = length of bearing, in. (mm),
t = wall thickness, [t = (D – d)/2], in. (mm),
D = outside diameter, in. (mm), and
d = inside diameter, in. (mm).
13.4.2.2 The minimum (maximum) breaking load, P (P ) required for acceptance of any specific plain sleeve or thrust
min max
bearing is calculated using the minimum (maximum) radial crushing strength value specified for that specific bearing material from
Table 1 and the actual D, d and L dimensions of the as-received bearing
NOTE 1—Using the allowable print dimensions that minimize (maximize) the volume of the bearing for the calculations will result in a breaking load
specification(s) that will be applicable to any lot of that specific bearing.
13.4.2.3 The minimum (maximum) acceptable breaking load for a specific flanged bearing shall be calculated by first cutting off
the flange and measuring the outside diameter, D, the inside diameter, d and the length, L of the body. Then, using the minimum
(maximum) radial crushing strength for the oil-impregnated bearing material in Table 1 for K in the breaking load formula and the
measured dimensions of the body, a P , (P ) value may be calculated. This will be the minimum (maximum) bearing breaking
min max
load required for the body of that specific flanged bearing. The test procedure and breaking load requirements for the flange shall
be a matter of agreement between purchaser and producer.
13.4.2.4 For acceptance testing of whole spherical bearings, a minimum (maximum) bearing breaking load specification, P ,
min
(P ) may be established on a specific whole spherical oil-impregnated bearing. First, the radial crushing strength, K , is
max a
determined on that specific spherical bearing machined to a plain cylinder as in 13.4.1.3. Second, whole spherical bearings from
the same lot are crushed, keeping their axes horizontal, to determine the breaking load, P , of the whole bearing. Then, using the
a
correlation formula, the specifications for the breaking load of that whole spherical bearing are calculated as follows:
B439 − 21
K 3P
a
P , ~P ! 5 (2)
min max
K
a
where:
P , (P ) = specification for the minimum (maximum) bearing breaking load of a specific whole spherical bearing, lbf (N),
min max
K = radial crushing strength of the machined test spherical bearings according to 13.4.1.3, psi (MPa),
a
K = minimum (maximum) radial crushing strength for the bearing material, (from Table 1), psi (MPa), and
P = breaking load of whole test spherical bearings, lbf (N).
a
13.5 Conformance:
13.5.1 Dimensional Measurements—For purposes of determining conformance with the dimensional specifications, the tolerance
limits specified on the bearing print are considered absolute limits as defined in Practice E29.
13.5.2 Chemical, Physical, Mechanical Test Results—For purposes of determining conformance with these specifications, an
observed value or calculated value shall be rounded “to the nearest unit” in the last right-hand digit used in expressing the
specification limit, in accordance with the rounding-off method of Practice E29.
13.5.3 Measurement Uncertainty—The precision and bias of the test result values shall be considered by the producer and
purchaser when determining conformance.
14. Inspection
14.1 The producer shall have the primary responsibility to conduct the necessary measurements and tests to ensure that the
bearings meet the requirements of the purchase order and this specification before they are shipped to the customer.
14.2 Upon notification to the purchaser by the producer, all or a portion of the required conformance tests may be contracted to
a qualified third party.
14.3 Upon receipt of the shipment, the purchaser may conduct whatever quality control inspections that he feels are necessary to
confirm compliance to the purchasing requirements.
15. Rejection and Rehearing
15.1 Rejection based on tests made in accordance with this specification shall be reported in writing to the producer within 30 days
of receipt of the shipment. The rejected bearings, however, shall not be returned without written authorization from the producer.
15.2 In case of dissatisfaction with the test results, either the purchaser or producer may make a claim for rehearing.
16. Certification and Test Report
16.1 The purchaser may require in the purchase order or contract that the producer shall supply a Certificate of Compliance stating
that the bearings were produced and tested in accordance with this specification and met all requirements.
16.2 In addition, when required by the purchase order or contract, the producer shall furnish a Test Report that lists the numerical
results obtained from the chemical, physical, and mechanical tests performed on the sample bearings.
16.3 Either the Certificate of Compliance or the Test Report ma
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