Standard Guide for Sampling Spray Polyurethane Foam and Coating in Roofing

SIGNIFICANCE AND USE
4.1 Adequate coating thickness (mil thickness) is necessary to protect polyurethane foam from the effects of ultraviolet degradation. This guide outlines general procedures for sampling and measuring the coating thickness by using slit or core samples.  
4.2 Thickness of individual lifts of sprayed foam will have a bearing upon foam stability. Core samples are used to determine foam thickness. Compressive strength and core density affect resistance to foot traffic and impact. Specimens from core samples are used to determine these properties using Test Methods D1621 and D1622. Visual examinations of core specimens also indicate the quality of adhesion of the coating and the foam between foam lifts and between foam and substrate.  
4.3 Slit samples are used to visually examine the foam’s cell structure, the number of coating layers applied, dry film thickness of the coating, and coating adhesion.
SCOPE
1.1 This guide covers the removal of test specimens from spray polyurethane foam (SPF) roofing systems in the field for the purpose of examination of an existing system and/or quality assurance for new installations. It describes the types and purposes of sample cuts, visual inspection techniques, laboratory physical property tests, and repair of the core and slit sample holes.  
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Dec-2020

Relations

Effective Date
15-Jul-2020
Effective Date
01-May-2020
Effective Date
01-Mar-2020
Effective Date
15-Dec-2019
Effective Date
15-Dec-2018
Effective Date
15-Dec-2018
Effective Date
01-Jan-2018
Effective Date
15-Nov-2016
Effective Date
01-Feb-2016
Effective Date
01-Jun-2015
Effective Date
01-Aug-2013
Effective Date
15-Apr-2013
Effective Date
01-Mar-2013
Effective Date
01-Mar-2013
Effective Date
01-May-2011

Overview

ASTM D7119/D7119M-21 – Standard Guide for Sampling Spray Polyurethane Foam and Coating in Roofing provides comprehensive procedures for obtaining and evaluating core and slit samples from spray polyurethane foam (SPF) roofing systems. Developed by ASTM International, this guide supports quality assurance for new installations and evaluation of existing SPF roofing by addressing methods for sampling, inspection, and repair of sample locations. Following this standard aids in ensuring adequate protective coating thickness, proper foam stability, and the long-term performance of SPF-based roofing solutions.

Key Topics

  • Sampling Procedures:
    The guide details how to remove test specimens-specifically core and slit samples-from SPF roofing systems in the field.

    • Core samples: Cylindrical cuts, used to determine foam thickness, compressive strength, density, and assess adhesion between foam layers and the substrate.
    • Slit samples: Prism-shaped sections, used to examine cell structure, identify coating layers, measure dry film thickness, and check coating adhesion.
  • Visual Inspection and Physical Testing:
    Procedures for inspecting sample specimens are described, including:

    • Evaluating cell structure and adhesion
    • Measuring coating and foam thickness
    • Determining compressive strength and density (in line with ASTM D1621 and D1622)
    • Assessing moisture content (referencing ASTM D4442)
  • Use of Measurement Units:
    The standard specifies that either SI or inch-pound units may be used independently, but not combined, to prevent reporting inconsistencies.

  • Repair After Sampling:
    Guidelines are provided for restoring the integrity of the SPF roofing system after sample removal, including filling holes with compatible foam and applying appropriate sealants to maintain roof protection.

Applications

ASTM D7119/D7119M-21 is essential for a range of stakeholders involved in SPF roofing systems:

  • Quality Assurance for New Installations:
    Contractors and inspectors use specified sampling frequencies (such as the number of samples per roof area) to verify correct installation, ensure adequate coating thickness, and confirm overall structural and protective integrity.

  • Assessment of Existing Roofs:
    Building owners, consultants, or maintenance teams utilize the guide to determine the condition of SPF and coatings, make informed decisions on repair or recoating needs, and document system performance.

  • Reporting and Compliance:
    Following this guide enables thorough documentation, including description, coating configuration, sample locations, and findings on foam and coating quality, which supports regulatory compliance and long-term asset management.

Related Standards

ASTM D7119/D7119M-21 references several other ASTM standards essential for SPF roofing evaluation and testing:

  • ASTM C1029: Specification for spray-applied rigid cellular polyurethane thermal insulation
  • ASTM D1079: Terminology relating to roofing and waterproofing
  • ASTM D1621: Test method for compressive properties of rigid cellular plastics
  • ASTM D1622: Test method for apparent density of rigid cellular plastics
  • ASTM D4442: Test methods for direct moisture content measurement of wood and wood-based materials
  • ASTM D6705/D6705M: Guide for repair and recoat of spray polyurethane foam roofing systems
  • ASTM D7425/D7425M: Specification for spray polyurethane foam used for roofing applications

Practical Value

Implementing the procedures of ASTM D7119/D7119M-21 helps roofing professionals maintain high performance and reliability of SPF roofing systems. Proper sampling, inspection, and documentation minimize risks of premature failure due to UV degradation, improper foam installation, or insufficient coating thickness, thereby ensuring longevity and safe operation of roofing assets. This standard also facilitates adherence to industry best practices and supports code and warranty compliance in roofing projects involving spray polyurethane foam.

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Frequently Asked Questions

ASTM D7119/D7119M-21 is a guide published by ASTM International. Its full title is "Standard Guide for Sampling Spray Polyurethane Foam and Coating in Roofing". This standard covers: SIGNIFICANCE AND USE 4.1 Adequate coating thickness (mil thickness) is necessary to protect polyurethane foam from the effects of ultraviolet degradation. This guide outlines general procedures for sampling and measuring the coating thickness by using slit or core samples. 4.2 Thickness of individual lifts of sprayed foam will have a bearing upon foam stability. Core samples are used to determine foam thickness. Compressive strength and core density affect resistance to foot traffic and impact. Specimens from core samples are used to determine these properties using Test Methods D1621 and D1622. Visual examinations of core specimens also indicate the quality of adhesion of the coating and the foam between foam lifts and between foam and substrate. 4.3 Slit samples are used to visually examine the foam’s cell structure, the number of coating layers applied, dry film thickness of the coating, and coating adhesion. SCOPE 1.1 This guide covers the removal of test specimens from spray polyurethane foam (SPF) roofing systems in the field for the purpose of examination of an existing system and/or quality assurance for new installations. It describes the types and purposes of sample cuts, visual inspection techniques, laboratory physical property tests, and repair of the core and slit sample holes. 1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 4.1 Adequate coating thickness (mil thickness) is necessary to protect polyurethane foam from the effects of ultraviolet degradation. This guide outlines general procedures for sampling and measuring the coating thickness by using slit or core samples. 4.2 Thickness of individual lifts of sprayed foam will have a bearing upon foam stability. Core samples are used to determine foam thickness. Compressive strength and core density affect resistance to foot traffic and impact. Specimens from core samples are used to determine these properties using Test Methods D1621 and D1622. Visual examinations of core specimens also indicate the quality of adhesion of the coating and the foam between foam lifts and between foam and substrate. 4.3 Slit samples are used to visually examine the foam’s cell structure, the number of coating layers applied, dry film thickness of the coating, and coating adhesion. SCOPE 1.1 This guide covers the removal of test specimens from spray polyurethane foam (SPF) roofing systems in the field for the purpose of examination of an existing system and/or quality assurance for new installations. It describes the types and purposes of sample cuts, visual inspection techniques, laboratory physical property tests, and repair of the core and slit sample holes. 1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D7119/D7119M-21 is classified under the following ICS (International Classification for Standards) categories: 83.100 - Cellular materials. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D7119/D7119M-21 has the following relationships with other standards: It is inter standard links to ASTM D1622-20, ASTM D1079-20, ASTM D4442-20, ASTM D7425/D7425M-13(2019), ASTM D1079-18e1, ASTM D1079-18, ASTM D6705/D6705M-04(2018), ASTM D4442-16, ASTM D1079-16, ASTM D4442-15, ASTM D7425/D7425M-13, ASTM C1029-13, ASTM D1079-13e1, ASTM D1079-13, ASTM D6705/D6705M-04(2011)e1. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D7119/D7119M-21 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation:D7119/D7119M −21
Standard Guide for
Sampling Spray Polyurethane Foam and Coating in
Roofing
This standard is issued under the fixed designation D7119/D7119M; the number immediately following the designation indicates the
year of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last
reapproval. A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope D1622 Test Method for Apparent Density of Rigid Cellular
Plastics
1.1 This guide covers the removal of test specimens from
D4442 Test Methods for Direct Moisture Content Measure-
spray polyurethane foam (SPF) roofing systems in the field for
ment of Wood and Wood-Based Materials
thepurposeofexaminationofanexistingsystemand/orquality
D6705/D6705M Guide for Repair and Recoat of Spray
assurance for new installations. It describes the types and
Polyurethane Foam Roofing Systems
purposes of sample cuts, visual inspection techniques, labora-
D7425/D7425M Specification for Spray Polyurethane Foam
tory physical property tests, and repair of the core and slit
Used for Roofing Applications
sample holes.
1.2 The values stated in either SI units or inch-pound units
3. Terminology
are to be regarded separately as standard. The values stated in
3.1 Definitions—Definitions are in accordance with Termi-
each system may not be exact equivalents; therefore, each
nology D1079.
system shall be used independently of the other. Combining
values from the two systems may result in nonconformance
3.2 Definitions of Terms Specific to This Standard:
with the standard
3.2.1 core samples, n—cylindrical sections of approxi-
1.3 This standard does not purport to address all of the
mately 50 to 75 mm [2 to 3 in.] in diameter. They shall be cut
safety concerns, if any, associated with its use. It is the
using a round metal template or coring tool, and they shall
responsibility of the user of this standard to establish appro-
extend from surface down to but not through the substrate.
priate safety, health, and environmental practices and deter-
3.2.2 slit samples, n—prism-shaped samples approximately
mine the applicability of regulatory limitations prior to use.
1 3
13 mm [ ⁄2 in.] wide, 19 mm [ ⁄4 in.] deep, and 50 to 75 mm [2
1.4 This international standard was developed in accor-
to 3 in.] long, cut with a sharp knife. Slit samples are used to
dance with internationally recognized principles on standard-
examine the uppermost polyurethane foam layers and the
ization established in the Decision on Principles for the
coating system.
Development of International Standards, Guides and Recom-
3.3 lift, n—an individual layer of polyurethane foam that
mendations issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee. results from a single pass of the spray gun.
2. Referenced Documents
4. Significance and Use
2.1 ASTM Standards:
4.1 Adequate coating thickness (mil thickness) is necessary
C1029 Specification for Spray-Applied Rigid Cellular Poly-
to protect polyurethane foam from the effects of ultraviolet
urethane Thermal Insulation
degradation. This guide outlines general procedures for sam-
D1079 Terminology Relating to Roofing and Waterproofing
pling and measuring the coating thickness by using slit or core
D1621 Test Method for Compressive Properties of Rigid
samples.
Cellular Plastics
4.2 Thickness of individual lifts of sprayed foam will have
This guide is under the jurisdiction of ASTM Committee D08 on Roofing and
a bearing upon foam stability. Core samples are used to
Waterproofing and is the direct responsibility of Subcommittee D08.06 on Spray
determine foam thickness. Compressive strength and core
Polyurethane Foam Roof Systems.
density affect resistance to foot traffic and impact. Specimens
Current edition approved Jan. 1, 2021. Published February 2021. Originally
from core samples are used to determine these properties using
approved in 2007. Last previous edition approved in 2013 as D7119/D7119M – 13a.
DOI: 10.1520/D7119_D7119M-21.
Test Methods D1621 and D1622. Visual examinations of core
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
specimens also indicate the quality of adhesion of the coating
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
and the foam between foam lifts and between foam and
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. substrate.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D7119/D7119M−21
4.3 Slit samples are used to visually examine the foam’s cell coated roof systems. The density and compressive strength of
structure, the number of coating layers applied, dry film replacement polyurethane foam shall be equal to or slightly
thickness of the coating, and coating adhesion. greater than those prescribed in Specification D7425/D7425M
or C1029, Type III.
5. Sampling for Quality Assurance of Recently
NOTE 1—If the sealant manufacturer does not provide surface cleaning
Completed Sprayed Polyurethane Roof Systems
instructions for cleaning SPF roof surface, the following procedure shall
5.1 When specified, samples shall be taken from the SPF be used: Clean foam and coated area of dirt and debris where sealant is to
be installed with dry or damp cloth or sponge. If using a damp cloth or
roofing system for quality assurance. The sampling frequency
spon
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: D7119/D7119M − 13a D7119/D7119M − 21
Standard Guide for
Sampling Spray Polyurethane Foam and Coating in
Roofing
This standard is issued under the fixed designation D7119/D7119M; the number immediately following the designation indicates the
year of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last
reapproval. A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This guide covers the removal of test specimens from spray polyurethane foam (SPF) roofing systems in the field for the
purpose of examination of an existing system and/or quality assurance for new installations. It describes the types and purposes
of sample cuts, visual inspection techniques, laboratory physical property tests, and repair of the core and slit sample holes.
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each
system aremay not necessarilybe exact equivalents; therefore, to ensure conformance with the standard, each system shall be used
independently of the other, andother. Combining values from the two systems shall not be combined.may result in nonconformance
with the standard
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of
the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of
regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
C1029 Specification for Spray-Applied Rigid Cellular Polyurethane Thermal Insulation
D1079 Terminology Relating to Roofing and Waterproofing
D1621 Test Method for Compressive Properties of Rigid Cellular Plastics
D1622 Test Method for Apparent Density of Rigid Cellular Plastics
D4442 Test Methods for Direct Moisture Content Measurement of Wood and Wood-Based Materials
D6705D6705/D6705M Guide for Repair and Recoat of Spray Polyurethane Foam Roofing Systems
D7425/D7425M Specification for Spray Polyurethane Foam Used for Roofing Applications
This guide is under the jurisdiction of ASTM Committee D08 on Roofing and Waterproofing and is the direct responsibility of Subcommittee D08.06 on Spray
Polyurethane Foam Roof Systems.
Current edition approved Aug. 1, 2013Jan. 1, 2021. Published August 2013February 2021. Originally approved in 2007. Last previous edition approved in 2013 as
D7119 – 13.D7119/D7119M – 13a. DOI: 10.1520/D7119_D7119M–13A.10.1520/D7119_D7119M-21.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D7119/D7119M − 21
3. Terminology
3.1 Definitions—Definitions are in accordance with Terminology D1079.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 core samples, n—cylindrical sections of approximately 50 to 75 mm [2 to 3 in.] in diameter. They shall be cut using a round
metal template or coring tool, and they shall extend from surface down to but not through the substrate.
1 3
3.2.2 slit samples, n—crescent-shapedprism-shaped samples approximately 13 mm [ ⁄2 in.] wide, 19 mm [ ⁄4 in.] deep, and 50 to
75 mm [2 to 3 in.] long, cut with a sharp knife. Slit samples are used to examine the uppermost polyurethane foam layers and the
coating system.
3.3 lift, n—an individual layer of polyurethane foam that results from a single pass of the spray gun.
4. Significance and Use
4.1 Adequate coating thickness (mil thickness) is necessary to protect polyurethane foam from the effects of ultraviolet
degradation. This guide outlines general procedures for sampling and measuring the coating thickness by using slit or core samples.
4.2 Thickness of individual lifts of sprayed foam will have a bearing upon foam stability. Core samples are used to determine foam
thickness. Compressive strength and core density affect resistance to foot traffic and impact. Specimens from core samples are used
to determine these properties using Test Methods D1621 and D1622. Visual examinations of core specimens also indicate the
quality of adhesion of the coating and the foam,foam between foam lifts,lifts and between foam and substrate.
4.3 Slit samples are used to visually examine the foam’s cell structure, the number of coating layers applied, dry film thickness
of the coating, and coating adhesion.
5. Sampling for Quality Assurance of Recently Completed Sprayed Polyurethane Roof Systems
5.1 When specified, samples shall be taken from the SPF roofing system for quality assurance. The sampling frequency shall be
according to 5.2 and 5.3 unless another sampling frequency has been specified.
2 2 2
5.2 Two core samples shall be taken from the first 900 m900 m [10 000 ft ] of roof area and one for each additional 900 m900 m
[10 000 ft ] or fraction thereof.
2 2
5.3 When specified, six slit samples shall be taken for every 900 m [10 000 ft ].
6. Sampling Existing Spray Polyurethane Roof Systems
6.1 Core or slit samples, or both, shall be taken as needed to establish the general condition of the spray polyurethane fo
...

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