Lead-acid starter batteries - Part 5: Mechanical properties of battery housings and handles

This document is applicable to housing and accessory parts of lead-acid batteries made of polypropylene.
Lead-acid batteries are used primarily as a power source for the starting of internal combustion engines, lighting and for auxiliary equipment of road vehicles. These batteries are all referred to as starter batteries.
This document is applicable to starter batteries for passenger cars and for commercial or industrial vehicles.
Battery housing and accessory parts according to this document do not provide any protection of the polypropylene against aging due to light. The parts are intended to be used within the engine compartment or within battery boxes where they are protected from light.
The purpose of this document is to define requirements for raw material used to produce housing and accessory parts for starter batteries, to define requirements of the physical properties of battery housing and to define uniform test procedures for validation.

Blei-Akkumulatoren-Starterbatterien - Teil 5: Eigenschaften der Batteriekästen und -griffe

Batteries d'accumulateurs de démarrage au plomb - Partie 5: Propriétés des poignées et des bacs et couvercles de batteries

Le présent document s’applique aux parties constitutives des boîtiers et accessoires de batteries d’accumulateurs au plomb en polypropylène.
Les batteries d’accumulateurs au plomb sont principalement utilisées comme source d’énergie pour le démarrage des moteurs à combustion interne, pour l’éclairage et pour les équipements auxiliaires des véhicules routiers. Ces batteries sont toutes appelées batteries de démarrage.
Le présent document s’applique aux batteries de démarrage destinées aux voitures particulières, ainsi qu’aux véhicules commerciaux ou industriels.
Les parties constitutives des boîtiers et accessoires de batterie qui sont conformes au présent document n’assurent aucune protection du polypropylène contre le vieillissement dû à l’exposition à la lumière. Ces parties sont destinées à être utilisées dans le compartiment moteur ou dans des logements de batteries, où elles sont protégées de la lumière.
L’objet du présent document est de définir les exigences relatives aux matières premières utilisées pour fabriquer les pièces constitutives des boîtiers et accessoires des batteries de démarrage, de définir les exigences relatives aux propriétés physiques du boîtier de batterie et de définir des procédures d’essai uniformes pour la validation.

Svinčeno-kislinske zaganjalne baterije - 5. del: Mehanske lastnosti baterijskih ohišij in ročic

General Information

Status
Published
Public Enquiry End Date
31-Mar-2024
Publication Date
22-Oct-2025
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
16-Oct-2025
Due Date
21-Dec-2025
Completion Date
23-Oct-2025

Relations

Standard
SIST EN 50342-5:2025 - BARVE
English language
24 pages
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Standards Content (Sample)


SLOVENSKI STANDARD
01-december-2025
Nadomešča:
SIST EN 50342-5:2011
SIST EN 50342-5:2011/AC:2012
Svinčeno-kislinske zaganjalne baterije - 5. del: Mehanske lastnosti baterijskih
ohišij in ročic
Lead-acid starter batteries - Part 5: Mechanical properties of battery housings and
handles
Blei-Akkumulatoren-Starterbatterien - Teil 5: Eigenschaften der Batteriekästen und -griffe
Batteries d'accumulateurs de démarrage au plomb - Partie 5: Propriétés des poignées et
des bacs et couvercles de batteries
Ta slovenski standard je istoveten z: EN 50342-5:2025
ICS:
29.220.20 Kislinski sekundarni členi in Acid secondary cells and
baterije batteries
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD EN 50342-5
NORME EUROPÉENNE
EUROPÄISCHE NORM October 2025
ICS 29.220.20 Supersedes EN 50342-5:2010; EN 50342-
5:2010/AC:2011
English Version
Lead-acid starter batteries - Part 5: Mechanical properties of
battery housings and handles
Batteries d'accumulateurs de démarrage au plomb - Partie Blei-Akkumulatoren-Starterbatterien - Teil 5: Mechanische
5: Propriétés mécaniques des boîtiers et poignées de Eigenschaften von Batteriegehäusen und Griffen
batteries
This European Standard was approved by CENELEC on 2025-08-11. CENELEC members are bound to comply with the CEN/CENELEC
Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC
Management Centre or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the
same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic,
Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the
Netherlands, Norway, Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Türkiye and the United Kingdom.

European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2025 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members.
Ref. No. EN 50342-5:2025 E
Contents Page
European foreword . 3
1 Scope . 4
2 Normative references . 4
3 Terms and definitions . 4
4 General . 5
5 Properties of raw materials. 5
5.1 General . 5
5.2 Resistance against chemical substances . 5
6 Production of battery housings . 6
6.1 General . 6
6.2 Test on disruptive strength . 6
6.3 Warm storage . 7
6.4 Heat resistance test . 7
7 Mechanical properties of batteries . 8
7.1 General . 8
7.2 Top load test . 8
7.3 Impact test . 9
7.4 Strength of the handles tested with continuous load . 11
7.5 Strength of the handle tested with sudden load . 12
7.6 Hardness of hold-downs for bottom fixation . 13
7.7 Temperature change . 15
Annex A (normative) Mandatory tests and requirements to prove compliance with EN 50342-5 . 16
Annex B (informative) Datasheet ‘Material for battery housings’ . 17
Annex C (informative) Datasheet ‘Specimen of battery container’ . 19
Annex D (informative) Statistical analysis and damage score calculation of impact test results . 20
D.1 General . 20
D.2 Definition of defects . 20
D.3 Examples of defects . 20
D.4 Calculation scheme . 21
D.5 Evaluation . 21
D.6 Example . 21
Annex E (informative) Laboratory setup to test resistance against chemical substances . 23
Annex F (informative) Drawing of adapter for pulling device . 24

European foreword
This document (EN 50342-5:2025) has been prepared by CLC/TC 21X, ”Secondary cells and batteries”.
The following dates are fixed:
• latest date by which this document has to be (dop) 2026-10-31
implemented at national level by publication of
an identical national standard or by
endorsement
• latest date by which the national standards (dow) 2028-10-31
conflicting with this document have to be
withdrawn
This document supersedes EN 50342-5:2010 and all of its amendments and corrigenda (if any).
— improvement of the structure and the wording of the document;
— clear definition of tests and requirement levels that need to be passed to state EN 50342-5 compliance;
— separation between test procedures and requirements;
— differentiation between system level tests and requirements compared to component level tests and
requirements.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CENELEC shall not be held responsible for identifying any or all such patent rights.
Any feedback and questions on this document should be directed to the users’ national committee. A
complete listing of these bodies can be found on the CENELEC website.
1 Scope
This document is applicable to housing and accessory parts of lead-acid batteries made of polypropylene.
Lead-acid batteries are used primarily as a power source for the starting of internal combustion engines,
lighting and for auxiliary equipment of road vehicles. These batteries are all referred to as starter batteries.
This document is applicable to starter batteries for passenger cars and for commercial or industrial vehicles.
Battery housing and accessory parts according to this document do not provide any protection of the
polypropylene against aging due to light. The parts are intended to be used within the engine compartment or
within battery boxes where they are protected from light.
The purpose of this document is to define requirements for raw material used to produce housing and
accessory parts for starter batteries, to define requirements of the physical properties of battery housing and
to define uniform test procedures for validation.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content constitutes
requirements of this document. For dated references, only the edition cited applies. For undated references,
the latest edition of the referenced document (including any amendments) applies.
EN 50342-2, Lead-acid starter batteries - Part 2: Dimensions of batteries and marking of terminals
EN 50342-4, Lead-acid starter batteries - Part 4: Dimensions of batteries for heavy vehicles
EN ISO 527-1, Plastics - Determination of tensile properties - Part 1: General principles (ISO 527-1)
EN ISO 527-2, Plastics - Determination of tensile properties - Part 2: Test conditions for moulding and
extrusion plastics (ISO 527-2)
IEC 60050-482, International Electrotechnical Vocabulary – Part 482: Primary and secondary cells and
batteries
3 Terms and definitions
For the purposes of this document, the terms and definitions given in IEC 60050-482 and the following apply.
ISO and IEC maintain terminology databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https://www.iso.org/obp/
— IEC Electropedia: available at https://www.electropedia.org/
3.1
battery case
container for the plate pack or packs and electrolyte of a cell or cells made of a material impervious to the
electrolyte
[SOURCE: IEC 60050-482-02-14]
3.2
cell lid
battery lid
part used to close the case normally having holes for filling, topping-up, gas escape, terminals, etc
[SOURCE: IEC 60050-482-02-15]
3.3
battery housing
entity made of a battery case and a battery lid, intended to be welded together
3.4
battery accessory
item coming on top of the battery housing (i.e. handles, plugs, etc.)
3.5
raw material
material defined by the substance used for the production of the battery housing and accessories
Note 1 to entry: It can be polypropylene (PP), polyethylene (PE) or a mixture of both. Raw material can be either a virgin
material or a recycled, regenerated or regrind material.
3.6
hold-down
ledge at the lower part of the battery case for fixation within vehicle
Note 1 to entry: See EN 50342-2 and EN 50342-4 for dimensions.
4 General
This document provides test procedures and requirements for poly material, battery components and
complete batteries. To prove compliance with this document the tests according Annex A shall be passed.
5 Properties of raw materials
5.1 General
The examination of the raw materials should be performed in accordance to the specifications shown in
Annex B. If not agreed otherwise, the results need to be documented in a corresponding material
specification.
Test methods are based on international ISO standards. The needed specimens for the individual examination
are given in Annex B.
The specimens shall be stored before starting any test for at least 4 days at (23° ± 0,5) °C and shall be tested
within 3 months.
Annex C recommends possible test procedures for the material properties taken out of the battery housing,
without being normative.
5.2 Resistance against chemical substances
The purpose of this test is to check if chemical substances which might be present in the vicinity of batteries
and have some chemical affinity to PP can significantly weaken the material properties.
The test shall be carried out on specimens 5A according to EN ISO 527-2. The specimens are prepared by
injection moulding and shall be aged at 100 °C for 4d before starting the test.
Each sample shall be weighed and all samples for one liquid are treated together under reflux at a
temperature and time according to Table 1.
In Annex E a laboratory equipment for heat treatment under reflux is depicted.
For statistical reasons the test shall be carried out on at least 6 samples
After treatment each sample shall be dried, weighed and tested on tensile strength at yield according to
EN ISO 527-1.
The maximum change in weight and tensile strength at yield compared to the initial data, before treatment
with chemicals, is given in Table 1.
Table 1 — Resistance against chemicals
Test Test Maximum change
Maximum change
temperature time in weight
in tensile at yield
Substance
%
°C h %
Synth
...

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