SIST EN 1009-2:2020

SLOVENSKI STANDARD
SIST EN 1009-2:2020
01-september-2020
Stroji za mehansko obdelavo mineralov in podobnih trdnih snovi - Varnost - 2. del:
Posebne zahteve za nakladalne stroje in opremo za kontinuirni transport
Machines for mechanical processing of minerals and similar solid materials - Safety -
Part 2: Specific requirements for feeding machinery and continuous handling equipment
Maschinen für die mechanische Aufbereitung von Mineralien und ähnlichen festen
Stoffen - Sicherheit - Teil 2: Spezifische Anforderungen für Aufgabemaschinen und
Stetigförderer
Machines pour le traitement mécanique des minéraux et des matériaux solides similaires
- Sécurité - Partie 2 : Prescriptions spécifiques pour les machines d'alimentation et
équipements de manutention continue
Ta slovenski standard je istoveten z: EN 1009-2:2020
ICS:
13.110 Varnost strojev Safety of machinery
73.120 Oprema za predelavo rudnin Equipment for processing of
minerals
91.220 Gradbena oprema Construction equipment
SIST EN 1009-2:2020 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN 1009-2:2020

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SIST EN 1009-2:2020


EN 1009-2
EUROPEAN STANDARD

NORME EUROPÉENNE

May 2020
EUROPÄISCHE NORM
ICS 73.120; 91.220
English Version

Machines for mechanical processing of minerals and
similar solid materials - Safety - Part 2: Specific
requirements for feeding machinery and continuous
handling equipment
Machines pour le traitement mécanique des minéraux Maschinen für die mechanische Aufbereitung von
et des matières solides similaires - Sécurité - Partie 2 : Mineralien und ähnlichen festen Stoffen - Sicherheit -
Prescriptions spécifiques pour les machines Teil 2: Spezifische Anforderungen für
d'alimentation et équipements de manutention Aufgabemaschinen und Stetigförderer
continue
This European Standard was approved by CEN on 13 April 2020.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.





EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2020 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1009-2:2020 E
worldwide for CEN national Members.

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SIST EN 1009-2:2020
EN 1009-2:2020 (E)
Contents Page
European foreword . 3
Introduction . 4
1 Scope . 5
2 Normative references . 5
3 Terms and definitions . 6
4 Safety requirements and/or protective/risk reduction measures . 7
4.1 General . 7
4.2 Vibrating feeders . 8
4.3 Reciprocating plate feeders. 8
4.4 Apron feeder . 8
4.5 Belt feeder . 8
4.6 Reclaiming feeder (under stockpile) or bins . 8
4.7 Suspended feeders . 8
4.8 Continuous handling systems . 9
5 Verification of safety requirements and/or protective/risk reduction measures . 11
6 Information for use . 13
6.1 General . 13
6.2 Signals and warning devices . 13
6.3 Instruction handbook . 13
Annex A (informative) Examples for feeding machinery and continuous handling
equipment . 14
Annex B (informative) Trilingual terminology of feeders . 19
Annex C (informative) List of significant hazards . 20
Annex ZA (informative) Relationship between this European Standard and the Essential
Requirements of Directive 2006/42/EC aimed to be covered . 25
Bibliography . 27

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SIST EN 1009-2:2020
EN 1009-2:2020 (E)
European foreword
This document (EN 1009-2:2020) has been prepared by Technical Committee CEN/TC 151 “Construction
equipment and building material machines — Safety”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by November 2020, and conflicting national standards shall
be withdrawn at the latest by May 2022.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document has been prepared under a standardization request given to CEN by the European
Commission and the European Free Trade Association, and supports essential requirements of
EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this
document.
This part of EN 1009 is intended to be used in conjunction with EN 1009-1:2020.
EN 1009 “Machines for mechanical processing of minerals and similar solid materials — Safety”
comprises the following parts:
— Part 1: Common requirements for machinery and processing plants
— Part 2: Specific requirements for feeding machinery and continuous handling equipment
— Part 3: Specific requirements for crushing and milling machinery
— Part 4: Specific requirements for screening machinery
— Part 5: Specific requirements for cleaning, recycling and mud treatment machinery

— Part 6: Specific requirements for mobile machinery (in preparation)
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North
Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United
Kingdom.
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SIST EN 1009-2:2020
EN 1009-2:2020 (E)
Introduction
This document is a type-C standard as stated in EN ISO 12100.
This document is of relevance, in particular, for the following stakeholder groups representing the market
players with regard to machinery safety:
— machine manufacturers (small, medium and large enterprises);
— health and safety bodies (regulators, accident prevention organizations, market surveillance, etc.).
Others can be affected by the level of machinery safety achieved with the means of the document by the
above-mentioned stakeholder groups:
— machine users/employers (small, medium and large enterprises);
— machine users/employees (e.g. trade unions, organizations for people with special needs);
— service providers, e.g. for maintenance (small, medium and large enterprises);
— consumers (in case of machinery intended for use by consumers).
The above-mentioned stakeholder groups have been given the possibility to participate at the drafting
process of this document.
The machinery concerned and the extent to which hazards, hazardous situations or hazardous events are
covered are indicated in the Scope of this document.
When requirements of this type-C standard are different from those which are stated in type-A or B
standards, the requirements of this type-C standard take precedence over the requirements of the other
standards for machines that have been designed and built according to the requirements of this type-C
standard.
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SIST EN 1009-2:2020
EN 1009-2:2020 (E)
1 Scope
This document, to be used together with EN 1009-1, specifies the safety requirements and their
verification for the design and construction of feeding machinery and continuous handling equipment for
the mechanical processing in quarrying, recycling and processing mineral and by-products. In addition,
it specifies the specific information (including residual risks) to be provided by the manufacturer.
When requirements of this document are different from those which are stated in EN 1009-1:2020, the
requirements of this part of EN 1009 take precedence over the requirements of EN 1009-1:2020 for
machines that have been designed and built according to the provisions of this document.
This document, together with EN 1009-1:2020, deals with all the significant hazards, hazardous
situations and events relevant to feeding machinery when they are used as intended and under the
conditions foreseen by the manufacturer (see Annex C).
This document does not cover:
— design relating to road traffic regulations;
— hazards arising from the use of the machines in potentially explosive atmospheres as well as from
processing of explosive materials and risks related to electromagnetic compatibility;
— specific hazards related to mobile machinery.
NOTE 1 EN ISO 13766-1 and EN ISO 13766-2 specify test methods and acceptance criteria for evaluating the
electromagnetic compatibility of all kinds of mobile construction machinery.
NOTE 2 prEN 1009-6 “Specific requirements for mobile and semi mobile equipment” is under preparation to
cover specific requirements (e.g. mobility, braking, access, frequent transportation), including exceptions and
additional requirements for mobile and semi mobile equipment. This means that mobile machines are not covered
as long as EN 1009-6 is not published by CEN.
This document is not applicable to feeding machinery and continuous handling equipment which are
manufactured before the date of publication of this document by CEN.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 618:2002+A1:2010, Continuous handling equipment and systems — Safety and EMC requirements for
equipment for mechanical handling of bulk materials except fixed belt conveyors
EN 620:2002+A1:2010, Continuous handling equipment and systems — Safety and EMC requirements for
fixed belt conveyors for bulk materials
EN 1009-1:2020, Machines for mechanical processing of minerals and similar solid materials — Safety —
Part 1: Common requirements for machinery and processing plants
EN 61800-5-2:2007, Adjustable speed electrical power drive systems — Part 5-2: Safety requirements —
Functional (IEC 61800-5-2:2007)
EN ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk
reduction (ISO 12100:2010)
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SIST EN 1009-2:2020
EN 1009-2:2020 (E)
EN ISO 13857:2019, Safety of machinery — Safety distances to prevent hazard zones being reached by
upper and lower limbs (ISO 13857:2019)
EN ISO 14122-3:2016, Safety of machinery — Permanent means of access to machinery — Part 3: Stairs,
stepladders and guard-rails (ISO 14122-3:2016)
EN ISO 13854:2019, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body
(ISO 13854:2017)
EN ISO 13856-2:2013, Safety of machinery — Pressure-sensitive protective devices — Part 2: General
principles for design and testing of pressure-sensitive edges and pressure-sensitive bars (ISO 13856-2:2013)
EN 61496-1:2013, Safety of machinery — Electro-sensitive protective equipment — Part 1: General
requirements and tests
3 Terms and definitions
For the purposes of this document, the terms and definitions given in EN ISO 12100:2010,
EN 1009-1:2020, EN 618:2002+A1:2010, EN 620:2002+A1:2010 and the following apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https://www.iso.org/obp/ui
— IEC Electropedia: available at http://www.electropedia.org/
NOTE Annex A shows examples for feeding machinery and continuous handling equipment.
3.1
apron feeder
feeder that transfers material on an apron conveyor typically made up of multiple steel assemblies with
a depth of material and/or speed of conveyor determining the feed rate
3.2
belt feeder
shortened form of belt conveyor, normally running at slow speed, designed to extract or control the rate
of flow of bulk materials from hoppers
[SOURCE: EN 620:2002+A1:2010, 3.2.4]
3.3
reciprocating table feeder
reciprocating plate feeder
feeder composed of a horizontal or declined tray or trough to which reciprocating motion is imparted
usually by crank shaft or hydraulic cylinder which is fed when the tray is moving backwards and material
slides off in the front
3.4
vibrating feeder
shaking feeder
feeder that uses vibration as the main means to “feed” material to a process or machine
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SIST EN 1009-2:2020
EN 1009-2:2020 (E)
3.5
screw conveyor
screw feeder
conveyor for loose bulk materials with a trough or tube as the carrying medium, the material being moved
by the action of a rotating screw
Note 1 to entry: This screw can be rigid or flexible to take curves.
[SOURCE: EN 618:2002+A1:2010, 3.1.4, modified]
3.6
roller grizzly feeder
grizzly feeder
feeder separating oversized material preventing fine material from entering the crusher and/or further
process
3.7
blade feeder
feeder using blades to position material from a 3D point of view
3.8
bucket elevator
elevator for loose bulk materials with buckets as the carrying medium attached to a belt or chains as the
driving medium
[SOURCE: EN 618:2002+A1:2010, 3.1.3]
4 Safety requirements and/or protective/risk reduction measures
4.1 General
4.1.1 Feeding machinery and continuous handling equipment shall comply with the requirements of
EN 1009-1:2020, as far as not modified or replaced by the requirements of this part.
4.1.2 To avoid overflow, feed bin design for feeders shall consider the size of the feeding equipment,
e.g. trucks, shovels or similar to be used. Especially at the feed- and transfer points, guide plates or similar
means shall be provided to prevent material from overflowing and falling down. If necessary, fixed guards
as specified in EN 1009-1:2020, 4.11.2 shall be located around the hopper to prevent access.
Feeding equipment provides a free passage for material to be passed to the next stage of the processing
plant. If this free passage can be blocked by a particularly large piece of rock or stone, then suitable
clearance methods and equipment shall be provided to ensure the operator does not have cause to
approach the feeder or associated equipment whilst it is in operation. The material guides shall be
designed in such a way that material blockage and material accumulation are minimized (see also 6.3).
The manufacturer shall define provisions and/or methods for clearing of the obstruction in such a
manner that danger to personnel is kept to a minimum.
4.1.3 When the feeding equipment gets blocked by material and it is necessary for the operators to
enter the machine, means shall be provided to prevent the operator falling into the associated machine
or into a chute according to EN 1009-1:2020, 4.4.
4.1.4 Where a feed device has been paused as part of the normal operation of the plant (autonomous
or manual control of the feed process), no restart delay or warning is required when the device
autonomously restarts, provided that the plant itself has not been stopped. This does not apply to Bucket
elevators, swivelling conveyors, floating conveyors and screw conveyors
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EN 1009-2:2020 (E)
4.2 Vibrating feeders
Access to crushing points shall be prevented by guards as specified in EN 1009-1:2020, 4.11 or safety
distances shall be provided according to EN ISO 13854:2019.
The residual hazards shall be identified with safety labels.
If the feeder is located under stockpile, bins or glory hole, in order to reduce burying hazard during
maintenance, means shall be provided to stop material feeding and adjust the flow (e.g. inserting bars,
closing gate or flap).
4.3 Reciprocating plate feeders
4.3.1 Guards in accordance with EN 1009-1:2020, 4.11 shall be provided for the crushing or shearing
points due to the oscillating movement of the plate feeder (e.g. at the transfer points).
4.3.2 For inclined reciprocating plate feeders, means for locking against incidental moving during
maintenance shall be provided.
If the feeder is located under stockpile, bins or glory hole, in order to reduce burying hazard during
maintenance, means shall be provided to stop material feeding and adjust the flow (e.g. inserting bars,
closing gate or flap).
4.4 Apron feeder
4.4.1 Particularly the design of the transporting section of inclined apron feeders shall consider that
material rolling back cannot get outside the feeder or its hoppers/chutes.
4.4.2 During maintenance work, the apron feeder deck shall be protected against reverse motion, at
least by means of a back stop.
4.4.3 It shall be ensured that the moving parts cannot be reached by the operator by guards complying
with EN 1009-1:2020, 4.11.
If the feeder is located under stockpile, bins or glory hole, in order to reduce burying hazard during
maintenance, means shall be provided to stop material feeding and adjust the flow (e.g. inserting bars,
closing gate or flap).
4.5 Belt feeder
If the feeder is located under stockpile, bins or glory hole, in order to reduce burying hazard during
maintenance, means shall be provided to stop material feeding and adjust the flow (e.g. inserting bars,
closing gate or flap).
4.6 Reclaiming feeder (under stockpile) or bins
To reduce burying hazard during maintenance, means shall be provided to stop material feeding and
adjust the flow (e.g. inserting bars, closing gate or flap).
4.7 Suspended feeders
Means (e.g. safety wire) shall be pr
...