Welding consumables - Test methods and quality requirements - Part 2: Supplementary methods and conformity assessment of consumables for steel, nickel and nickel alloys

This document applies to welding consumables for which supplementary qualification is required. It contains the technical requirements to be fulfilled.
These supplementary tests apply for welding consumables, where the primary qualification is available in accordance with EN 14532-1. The supplementary tests can be carried out at any time without the need to repeat the primary tests.
This document describes the testing methods, the amount of testing and the requirements for supplementary qualification of welding consumables.

Schweißzusätze - Prüfverfahren und Qualitätsanforderungen - Teil 2: Ergänzende Prüfungen und Konformitätsbewertung von Schweißzusätzen für Stahl, Nickel und Nickellegierungen

Dieses Dokument gilt für Schweißzusätze, für die eine ergänzende Eignungsprüfung erforderlich ist. Es
beschreibt die zu erfüllenden technischen Anforderungen.
Diese ergänzenden Prüfungen erstrecken sich auf Schweißzusätze, die bereits nach EN 14532-1 überprüft
worden sind. Die zusätzlichen Prüfungen können jederzeit durchgeführt werden, ohne die Notwendigkeit der
Wiederholung der Erstprüfungen.
Dieses Dokument beschreibt die Prüfverfahren, den Prüfumfang und die Anforderungen an eine ergänzende
Eignungsprüfung von Schweißzusätzen.

Produits consommables pour le soudage - Méthodes d'essai et exigences de qualité - Partie 2: Méthodes complémentaires et évaluation de la conformité des produits consommables pour l'acier, le nickel et les alliages de nickel

Le présent document s�applique aux produits consommables de soudage pour lesquels un agrément
complémentaire est exigé. Elle contient les exigences techniques devant être satisfaites.
Ces essais complémentaires s�appliquent aux produits consommables de soudage pour lesquels la qualification
primaire est disponible conformément à l�EN 14532-1. Les essais complémentaires peuvent être effectués
n�importe quand, sans qu�il soit nécessaire de répéter les essais primaires.
Le présent document décrit les méthodes d�essai, la quantité d�essais et les exigences concernant l�agrément
complémentaire des produits consommables de soudage.

Dodajni materiali za varjenje - Preskusne metode in zahteve po kakovosti - 2. del: Dodatne metode in ocenjevanje skladnosti dodajnih materialov za jeklo, nikelj in nikljeve zlitine

General Information

Status
Published
Publication Date
28-Feb-2005
Technical Committee
VAR - Welding
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
01-Mar-2005
Due Date
01-Mar-2005
Completion Date
01-Mar-2005

Relations

Effective Date
22-Dec-2008

Overview

EN 14532-2:2004 is a CEN European Standard that specifies supplementary test methods and conformity assessment for welding consumables intended for steel, nickel and nickel alloys. It applies when additional qualification is required beyond the primary qualification given in EN 14532-1. The document describes how to prepare test assemblies, which supplementary tests may be required, the amount of testing, and the pass/fail requirements. Supplementary tests may be carried out at any time without repeating primary tests.

Key Topics

  • Scope and purpose: Defines when supplementary qualification is necessary and the relationship to primary qualification (EN 14532-1).
  • All-weld metal testing: Preparation of test pieces (EN 1597-1), flat-position welding, and selection of test piece types.
  • Post weld heat treatment (PWHT): Requirements for stress relief, normalising, quenching and tempering, and solution heat treatment, including holding-time principles and cooling procedures.
    • Example: stress relief holding time ≥ 3 h at the highest stress-relief temperature; extended holding time for wall thickness >75 mm.
  • Tensile tests: Room temperature and elevated temperature tensile testing requirements (EN 10002 series). Elevated test ranges are defined by material group:
    • Ferritic/martensitic steels: ~350–500 °C
    • Austenitic stainless steels: ~400–500 °C
    • Nickel alloys: ~400–550 °C
  • Creep rupture tests: Short-term creep rupture testing (EN 10291) for consumables intended for service in the creep temperature range, with guidance on reference parent material creep data.
  • Other supplementary tests: Embrittlement tests, welded-joint testing, overlay welding assessment, moisture-resistant packaging evaluation (hydrogen/diffusible hydrogen), retests and certificate extension/ modification.
  • Annexes: Informative and normative annexes provide overviews, PWHT temperatures, all-weld metal requirements, oxy‑acetylene test assembly, reference creep data and moisture-system assessment.

Applications

  • Who uses it: Welding consumable manufacturers, welding engineers, QA/QC managers, materials specialists, conformity assessment bodies, and designers specifying consumables for critical or high-temperature service.
  • Practical value:
    • Ensures consistent supplementary qualification for consumables used in safety- or performance-critical welds.
    • Supports selection of consumables for high-temperature and creep-prone applications.
    • Provides procedures for assessing moisture-resistant packaging to control diffusible hydrogen and hydrogen-induced cracking risk.
    • Enables conformity assessment and certification extensions without repeating primary tests.

Related Standards

  • EN 14532-1 (Primary methods and conformity assessment)
  • EN 14532-3 (Conformity for aluminium welding wires)
  • EN 1597-1, EN 10002-1/5, EN 10291, EN ISO 3690, CR ISO 15608

Keywords: EN 14532-2:2004, welding consumables, supplementary qualification, test methods, conformity assessment, post weld heat treatment, tensile tests, creep rupture, steel, nickel, nickel alloys.

Standard

SIST EN 14532-2:2005

English language
22 pages
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Frequently Asked Questions

SIST EN 14532-2:2005 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Welding consumables - Test methods and quality requirements - Part 2: Supplementary methods and conformity assessment of consumables for steel, nickel and nickel alloys". This standard covers: This document applies to welding consumables for which supplementary qualification is required. It contains the technical requirements to be fulfilled. These supplementary tests apply for welding consumables, where the primary qualification is available in accordance with EN 14532-1. The supplementary tests can be carried out at any time without the need to repeat the primary tests. This document describes the testing methods, the amount of testing and the requirements for supplementary qualification of welding consumables.

This document applies to welding consumables for which supplementary qualification is required. It contains the technical requirements to be fulfilled. These supplementary tests apply for welding consumables, where the primary qualification is available in accordance with EN 14532-1. The supplementary tests can be carried out at any time without the need to repeat the primary tests. This document describes the testing methods, the amount of testing and the requirements for supplementary qualification of welding consumables.

SIST EN 14532-2:2005 is classified under the following ICS (International Classification for Standards) categories: 25.160.20 - Welding consumables; 77.080.20 - Steels; 77.120.40 - Nickel, chromium and their alloys. The ICS classification helps identify the subject area and facilitates finding related standards.

SIST EN 14532-2:2005 has the following relationships with other standards: It is excused to SIST EN 13479:2005. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

SIST EN 14532-2:2005 is associated with the following European legislation: EU Directives/Regulations: 97/23/EC; Standardization Mandates: M/071. When a standard is cited in the Official Journal of the European Union, products manufactured in conformity with it benefit from a presumption of conformity with the essential requirements of the corresponding EU directive or regulation.

SIST EN 14532-2:2005 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Dodajni materiali za varjenje - Preskusne metode in zahteve po kakovosti - 2. del: Dodatne metode in ocenjevanje skladnosti dodajnih materialov za jeklo, nikelj in nikljeve zlitineSchweißzusätze - Prüfverfahren und Qualitätsanforderungen - Teil 2: Ergänzende Prüfungen und Konformitätsbewertung von Schweißzusätzen für Stahl, Nickel und NickellegierungenProduits consommables pour le soudage - Méthodes d'essai et exigences de qualité - Partie 2: Méthodes complémentaires et évaluation de la conformité des produits consommables pour l'acier, le nickel et les alliages de nickelWelding consumables - Test methods and quality requirements - Part 2: Supplementary methods and conformity assessment of consumables for steel, nickel and nickel alloys77.120.40Nikelj, krom in njune zlitineNickel, chromium and their alloys77.080.20JeklaSteels25.160.20Potrošni material pri varjenjuWelding consumablesICS:Ta slovenski standard je istoveten z:EN 14532-2:2004SIST EN 14532-2:2005en01-marec-2005SIST EN 14532-2:2005SLOVENSKI
STANDARD
EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 14532-2November 2004ICS 25.160.20English versionWelding consumables - Test methods and quality requirements -Part 2: Supplementary methods and conformity assessment ofconsumables for steel, nickel and nickel alloysProduits consommables pour le soudage - Méthodesd'essai et exigences de qualité - Partie 2: Méthodescomplémentaires et évaluation de la conformité desproduits consommables pour l'acier, le nickel et les alliagesde nickelSchweißzusätze - Prüfverfahren undQualitätsanforderungen - Teil 2: Ergänzende Prüfungenund Konformitätsbewertung von Schweißzusätzen fürStahl, Nickel und NickellegierungenThis European Standard was approved by CEN on 14 October 2004.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2004 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 14532-2:2004: ESIST EN 14532-2:2005

page Foreword.3 1 Scope.5 2 Normative references.5 3 Terms and definitions.5 4 Supplementary tests.5 4.1 General.5 4.2 All-weld metal.6 4.2.1 Post weld heat treatment.6 4.2.2 Tensile tests.7 4.2.3 Creep rupture tests.8 4.2.4 Embrittlement tests.9 4.3 Welded joint.10 4.3.1 General.10 4.3.2 Post weld heat treatment.10 4.3.3 Tensile testing.10 4.3.4 Creep rupture tests.10 4.4 Overlay welding.10 4.5 Moisture resistant system.11 5 Retests, certification, extension, modification and prolongation of type qualification.11 Annex A (informative)
Supplementary tests – Overview.12 Annex B (normative)
Post weld heat treatment temperature.13 Annex C (normative)
All-weld metal of consumables for steel – Requirements.14 Annex D (informative)
Test assembly for oxyacetylene welding.15 Annex E (informative)
Reference mean data creep properties.16 Annex F (normative)
Moisture resistant system – Assessment.19 F.1 General.19 F.2 Long-time investigation of the packaging.19 F.3 Diffusible hydrogen investigations after opening of the packaging.19 F.4 Report.19 Annex G (informative)
List of material groups according to CR ISO 15608:2000.20 Bibliography.22
requirements — Part 2: Supplementary methods and conformity assessment of consumables for steel, nickel and nickel alloys. EN 14532-3, Welding consumables — Test methods and quality requirements — Part 3: Conformity assessment of wire electrodes, wires and rods for welding of aluminium alloys. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard : Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. SIST EN 14532-2:2005

1 Scope This document applies to welding consumables for which supplementary qualification is required. It contains the technical requirements to be fulfilled. These supplementary tests apply for welding consumables, where the primary qualification is available in accordance with EN 14532-1. The supplementary tests can be carried out at any time without the need to repeat the primary tests. This document describes the testing methods, the amount of testing and the requirements for supplementary qualification of welding consumables. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 876, Destructive tests on welds in metallic materials — Longitudinal tensile test on weld metal in fusion welded joints. EN 1597-1:1997, Welding consumables — Test methods — Part 1: Test piece for all-weld metal test specimens in steel, nickel and nickel alloys. EN 10002-1, Metallic materials — Tensile testing — Part 1: Methods of test at ambient temperature. EN 10002-5, Metallic materials — Tensile testing — Part 5: method of testing at elevated temperature. EN 10291, Metallic materials — Uniaxial creep testing in tension — Method of test. EN 14532-1:2004, Welding consumables — Test methods and quality requirements — Part 1: Primary methods and conformity assessment of consumables for steel, nickel and nickel alloys. prEN 14700, Welding consumables — Welding consumables for hard-facing. EN ISO 3690, Welding and allied processes – Determination of hydrogen content in ferritic arc weld metal (ISO 3690:2000). CR ISO 15608:2000, Welding — Guidelines for a metallic material grouping system (ISO/TR 15608:2000). 3 Terms and definitions For the purposes of this document, the terms and definitions of EN 14532-1:2004 apply. 4 Supplementary tests 4.1 General An overview of supplementary tests is listed in Annex A. SIST EN 14532-2:2005

4.2.2.4 Conditions for test specimens and testing The all-weld metal tensile test specimens of ferritic welding consumables may be exposed to a temperature not exceeding 250 ºC for a period not exceeding 16 h for hydrogen removal prior to testing, alternatively a temperature not exceeding 105 ºC for a time not to exceed 48 h may be used. Tensile test specimens shall be of 10 mm diameter in accordance with EN 876. For all-weld metal, the test should be carried out in accordance with EN 10002-1 or EN 10002-5 and the tensile strength, lower yield strength or proof strength, elongation after fracture (A5) and reduction of area shall be determined. For all groups of welding consumables, tested at all temperatures, the 0,2 % proof strength shall be determined, except in the case of consumables for non alloy and fine grain steels tested at room temperature (23 ± 5) ºC when the lower yield strength shall be determined. The requirements at room temperature and at elevated temperatures are given in Annex C, depending on the material groups according to CR ISO 15608:2000, for which the consumable is intended to be verified. For verification of strength at elevated temperatures with welding consumables for oxy-acetylene welding the test assembly should be prepared in accordance with Annex D. SIST EN 14532-2:2005

The composition shall be within the range of the all-weld metal of a covered electrode or gas shielded metal arc welding consumable subjected to creep rupture testing.
1) Other recognised public domain sources of parent material mean creep rupture data may alternatively be used as reference data subject to technical review. The source of reference data should be given on the test certificate. SIST EN 14532-2:2005

be carried out using a test assembly as specified in EN 1597-1. The minimum gauge diameter shall be 8 mm, except for legacy test data.
NOTE Gauge diameters of at least 10 mm are recommended to limit data scatter. The test specimen axis shall be aligned with the direction of welding. Constant load creep rupture testing shall be carried out at a selected fixed temperature within the range (T to T+100) °C, where T is the maximum application temperature for whi
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