ISO/TR 15922:2011
(Main)Metallic and other inorganic coatings - Evaluation of properties of dark-stain phenomenon of chromated coiled or sheet product
Metallic and other inorganic coatings - Evaluation of properties of dark-stain phenomenon of chromated coiled or sheet product
ISO/TR 15922:2011 describes the methods to evaluate the properties of dark-stain phenomenon observed in chromate conversion-coated coiled and sheet products. Chromate conversion coatings, with trivalent or hexavalent chromium ions, are applied to hot-dip metallic zinc and electroplated-zinc steel products to enhance corrosion resistance of the components. When zinc-coated packed coiled and sheet products with conversion coatings are unpacked after long-term storage at elevated temperature and high relative humidity, the surface of the sheet products appears tarnished. This discolouration appears as dark or black stain and influences the appearance and corrosion resistance, when parts are produced using these affected sheets.
Revêtements métalliques et autres revêtements inorganiques — Évaluation des propriétés du phénomène de tache foncée des produits chromés enroulés ou en tôle d'acier
General Information
- Status
- Published
- Publication Date
- 04-Dec-2011
- Technical Committee
- ISO/TC 107/SC 8 - Chemical conversion coatings
- Drafting Committee
- ISO/TC 107/SC 8 - Chemical conversion coatings
- Current Stage
- 6060 - International Standard published
- Start Date
- 05-Dec-2011
- Completion Date
- 15-Dec-2011
Overview
ISO/TR 15922:2011 is an ISO Technical Report that provides methods to evaluate the dark‑stain phenomenon observed on chromate conversion‑coated coiled or sheet products. It addresses appearance and corrosion‑related discoloration that can occur on zinc‑coated (hot‑dip and electroplated) steel after long‑term storage in elevated temperature and high relative humidity. The report is informative (a Technical Report) and specifies both qualitative assessment procedures and a quantitative colorimetric method to measure change in surface colour and luminosity.
Key topics and requirements
- Scope and purpose: Defines the dark‑ or black‑stain phenomenon affecting chromated zinc coatings and its influence on appearance and corrosion resistance.
- Specimen selection: Unstacked (outer‑surface) and stacked (inner‑surface under stress) plate specimens, typically 120 × 80 mm.
- Test environment and apparatus:
- Environmental test cabinet per IEC 60068‑2‑30 (damp heat, cyclic) and chamber performance per IEC 60068‑3‑6.
- Photoelectric absorptiometer/colorimeter with ~520 nm filter and 10 mm optical path.
- Apparatus to apply constant pressure to simulate stacking.
- Typical test conditions (unless otherwise specified): 60 ± 1 °C, 95 % ± 1 % RH, applied pressure about 147 N/m, and durations ranging from 24 h up to 1 000 h.
- Qualitative method: Visual assessment for appearance, defect distribution (black stain, white rust), time to first defect, and coating mass per unit area.
- Quantitative method: Colorimetric measurement following ASTM E1347 / ASTM D2244 principles using L*, a*, b* coordinates. Changes are reported as ΔL*, Δa*, Δb* (before vs. after exposure) and mean colour intensity differences.
- Reporting: Test parameters, number of samples, coating mass, results (individual and mean), any deviations, and dates.
Practical applications and users
ISO/TR 15922:2011 is useful for:
- Steel and zinc‑coating producers validating chromate conversion coatings for storage robustness.
- Quality and corrosion engineers assessing risk of dark stain and its impact on downstream parts.
- Product purchasers and specifiers requiring contractually defined test conditions and AQL sampling.
- Independent test laboratories performing accelerated damp‑heat and stacking simulations to quantify discoloration. Practical benefits include reproducible evaluation of aesthetic and functional degradation, improved storage/packing guidelines, and data to support material acceptance decisions.
Related standards
Normative and referenced documents include:
- ISO 3613, ISO 3892, ISO 4520 (chromate conversion/coating mass methods)
- IEC 60068‑2‑30, IEC 60068‑3‑5/3‑6 (environmental chamber tests)
- ASTM E1347, ASTM D2244 (colorimetry and color difference calculations)
Keywords: ISO/TR 15922:2011, dark‑stain phenomenon, chromate conversion coatings, zinc‑coated steel, colorimetric method, damp heat testing.
Frequently Asked Questions
ISO/TR 15922:2011 is a technical report published by the International Organization for Standardization (ISO). Its full title is "Metallic and other inorganic coatings - Evaluation of properties of dark-stain phenomenon of chromated coiled or sheet product". This standard covers: ISO/TR 15922:2011 describes the methods to evaluate the properties of dark-stain phenomenon observed in chromate conversion-coated coiled and sheet products. Chromate conversion coatings, with trivalent or hexavalent chromium ions, are applied to hot-dip metallic zinc and electroplated-zinc steel products to enhance corrosion resistance of the components. When zinc-coated packed coiled and sheet products with conversion coatings are unpacked after long-term storage at elevated temperature and high relative humidity, the surface of the sheet products appears tarnished. This discolouration appears as dark or black stain and influences the appearance and corrosion resistance, when parts are produced using these affected sheets.
ISO/TR 15922:2011 describes the methods to evaluate the properties of dark-stain phenomenon observed in chromate conversion-coated coiled and sheet products. Chromate conversion coatings, with trivalent or hexavalent chromium ions, are applied to hot-dip metallic zinc and electroplated-zinc steel products to enhance corrosion resistance of the components. When zinc-coated packed coiled and sheet products with conversion coatings are unpacked after long-term storage at elevated temperature and high relative humidity, the surface of the sheet products appears tarnished. This discolouration appears as dark or black stain and influences the appearance and corrosion resistance, when parts are produced using these affected sheets.
ISO/TR 15922:2011 is classified under the following ICS (International Classification for Standards) categories: 25.220.40 - Metallic coatings. The ICS classification helps identify the subject area and facilitates finding related standards.
You can purchase ISO/TR 15922:2011 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of ISO standards.
Standards Content (Sample)
TECHNICAL ISO/TR
REPORT 15922
First edition
2011-12-15
Corrected version
2012-01-15
Metallic and other inorganic coatings —
Evaluation of properties of dark-stain
phenomenon of chromated coiled or
sheet products
Revêtements métalliques et autres revêtements inorganiques —
Évaluation des propriétés du phénomène de tache foncée des produits
chromés enroulés ou en tôle d’acier
Reference number
©
ISO 2011
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means,
electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISO’s
member body in the country of the requester.
ISO copyright office
Case postale 56 • CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail copyright@iso.org
Web www.iso.org
Published in Switzerland
ii © ISO 2011 – All rights reserved
Contents Page
Foreword .Lv
Introduction ..v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 2
4 Information to be supplied by the producer to the user or purchaser . 3
4.1 Essential information . 3
4.2 Additional information . 3
5 Apparatus . 3
6 Test methods . 4
6.1 General . 4
6.2 Procedures . 5
6.3 Qualitative test method for determination of the property of dark stain. 5
6.4 Quantitative test method for determination of property of dark stain . 6
Annex A (normative) Measurement of colour intensities . 7
Bibliography . 9
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International
Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
In exceptional circumstances, when a technical committee has collected data of a different kind from that
which is normally published as an International Standard (“state of the art”, for example), it may decide by a
simple majority vote of its participating members to publish a Technical Report. A Technical Report is entirely
informative in nature and does not have to be reviewed until the data it provides are considered to be no longer
valid or useful.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO should not be held responsible for identifying any or all such patent rights.
ISO/TR 15922 was prepared by Technical Committee ISO/TC 107, Metallic and other inorganic coatings,
Subcommittee SC 8, Chemical conversion coatings.
In this corrected version the publication date has been corrected on the cover page.
iv © ISO 2011 – All rights reserved
Introduction
The existence of the dark- or black- stain phenomenon related to chromated hot-dip metallic zinc and
electroplated-zinc steel products has been known, but the cause for the occurrence of this phenomenon so
far does not appear to have been rationalized. One possible reason for this incidence is due to the packed or
stacked storage conditions of coils and sheets in high temperature, pressure and high relative humidity (RH)
conditions.
The test method specified in this Technical Report employs exposure of unstacked specimens to accelerated
environmental storage conditions. Specimens made from unstacked product representing the unstressed
condition typify the outer surface of the coil-packed product whilst similar specimens, when subjected to
applied stress, temperature and humidity, represent the inner-surface layers of the packed coil and stacked
sheet products and signify the stressed condition of those layers.
The properties are determined qualitatively by test methods to confirm the presence of chromated layers and
quantitatively by a colorimetric method. The colorimetric method measures the radiance of the surface and
analyses the difference in luminosity or intensity before and after the tests are performed.
TECHNICAL REPORT ISO/TR 15922:2011(E)
Metallic and other inorganic coatings — Evaluation of
properties of dark-stain phenomenon of chromated coiled or
sheet products
WARNING — This Technical Report may not be compliant with some countries’ health, safety and
environmental legislations and calls for the use of substances and/or procedures that may be
injurious to health if adequate safety measures are not taken. This Technical Report does not address
any health hazards, safety or environmental matters and legislations associated with its use. It is
the responsibility of the producers, purchasers and/or user of this Technical Report to establish
appropriate health, safety and environmentally acceptable practices and take appropriate actions to
comply with any national, regional and/or International rules and regulations. Compliance with this
Technical Report does not, in itself, confer immunity from legal obligations.
1 Scope
This Technical Report describes the methods to evaluate the properties of dark-stain phenomenon observed
in chromate conversion-coated coiled and sheet products.
Chromate conversion coatings, with trivalent or hexavalent chromium ions, are applied to hot-dip metallic zinc
and electroplated-zinc steel products to enhance corrosion resistance of the components.
When zinc-coated packed coiled and sheet products with conversion coatings are unpacked after long-term
storage at elevated temperature and high relative humidity (RH), the surface of the sheet products appears
tarnished. This discolouration appears as dark or black stain and influences the appearance and corrosion
resistance, when parts are produced using these affected sheets.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced document
(including any amendments) applies.
ISO 3613, Metallic and other inorganic coatings — Chromate conversion coatings on zinc, cadmium, aluminium-
zinc alloys and zinc-aluminium alloys — Test methods
ISO 3892, Conversion coatings on metallic materials — Determination of coating mass per unit area —
Gravimetric methods
ISO 4520, Chromate conversion coatings on electroplated zinc and cadmium coatings
ISO 6789, Assembly tools for screws and nuts — Hand torque tools — Requirements and test methods for
design conformance testing, quality conformance testing and recalibration procedure
IEC 60068-2-30, Environmental testing — Part 2-30: Tests — Test Db: Damp heat, cyclic (12 h + 12 h cycle)
IEC 60068-3-5, Environmental testing — Part 3-5: Supporting documentation and guidance — Confirmation
of the performance of temperature chambers
IEC 60068-3-6, Environmental testing — Part 3-6: Supporting documentation and guidance — Confirmation
of the performance of temperature/humidity chambers
ASTM E1347, Standard Test Method for Color and Color-Difference Measurement by Tristimulus Colorimetry
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