Amendment 1 - Hand-held motor-operated electric tools - Safety - Part 2-1: Particular requirements for drills and impact drills

Amendement 1 - Outils électroportatifs à moteur - Sécurité - Partie 2-1: Règles particulières pour perceuses et perceuses à percussion

General Information

Status
Published
Publication Date
20-May-2008
Drafting Committee
MT 4 - TC 116/MT 4
Current Stage
PPUB - Publication issued
Start Date
21-May-2008
Completion Date
15-Jun-2008

Relations

Effective Date
05-Sep-2023

Overview

IEC 60745-2-1:2003/AMD1:2008 is an important amendment issued by the International Electrotechnical Commission (IEC) regarding the safety standards for hand-held motor-operated electric tools, specifically focusing on drills and impact drills. This amendment updates Part 2-1 of the IEC 60745 series, which outlines the particular safety requirements designed to protect users from hazards associated with these power tools.

Building upon the general requirements established in IEC 60745-1 (4th edition, 2006), this amendment introduces editorial enhancements and additional safety warnings to ensure the safe design, operation, and endurance of drills and impact drills under various conditions.

Key Topics

  • Safety Warnings:
    The amendment adds crucial drill safety warnings to Clause 8, emphasizing the need to:

    • Wear ear protection when using impact drills to prevent hearing loss due to high noise levels.
    • Use auxiliary handles if supplied, to avoid loss of control and potential injury.
    • Hold power tools by insulated gripping surfaces during operations that could expose the tool to live wiring, reducing risk of electric shock.
  • Endurance Testing:
    Detailed endurance tests for impact drills are specified under Clause 17.2, involving:

    • No-load operation at 1.1 times and 0.9 times rated voltage for 12 hours each with defined operation cycles.
    • Multiple tool orientations during testing to simulate typical use conditions and prevent carbon dust accumulation.
    • Use of axial force to ensure steady engagement of the impact mechanism during the test.
  • Construction Requirements:
    Under Clause 21.18, the amendment requires that any switch lock-on devices must be positioned outside the normal grasping area or designed to prevent unintentional activation, promoting safer tool handling.

  • Overload Protection Devices:
    Clause 23.3 emphasizes that overload protection must be non-self-resetting except for tools using momentary switches without locking functions, ensuring user-initiated reset after any overload event.

  • Heating Limits:
    The amendment clarifies, in Clause 12.3, that the external enclosure temperature-rise limits do not apply to the impact mechanism enclosure, allowing for the specific operational characteristics of impact drills.

Applications

This IEC amendment applies primarily to manufacturers, safety inspectors, and design engineers focused on hand-held power drills and impact drills. Its practical impact includes:

  • Manufacturing Compliance:
    Ensures drills are constructed with validated safety features such as insulated gripping, proper lock-on switch design, and adequate overload protection, meeting international safety standards.

  • User Safety Enhancements:
    By mandating clear safety warnings related to noise exposure and electrical shock, the amendment helps reduce user injuries and occupational hazards.

  • Performance and Durability Testing:
    Provides standardized test protocols verifying tool endurance and mechanical reliability under realistic use conditions, crucial for quality assurance.

  • Design Optimization:
    Informs design improvements focused on thermal management of impact mechanisms and safe switch operation, leading to more ergonomic and safer hand-held drills.

Related Standards

  • IEC 60745-1: General requirements for hand-held motor-operated electric tools, forming the foundational part of the overall safety framework.

  • IEC 60745 Series: Covers a broad range of hand-held electric tools, with each Part 2 addressing specific tool categories beyond drills, such as grinders, saws, and sanders, helping manufacturers and users navigate comprehensive safety requirements.

  • IEC Technical Committee 61 Publications: Additional safety standards and amendments related to household and similar electrical appliances, offering insights into evolving safety expectations.


This amendment supports the power tool industry by enhancing safety protocols specific to drills and impact drills, reflecting state-of-the-art international standards and promoting user protection through rigorous testing and clear instructions. For the latest updates or to acquire official documentation, visit the IEC webstore at www.iec.ch.

Standard

IEC 60745-2-1:2003/AMD1:2008 - Amendment 1 - Hand-held motor-operated electric tools - Safety - Part 2-1: Particular requirements for drills and impact drills

English and French language
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Frequently Asked Questions

IEC 60745-2-1:2003/AMD1:2008 is a standard published by the International Electrotechnical Commission (IEC). Its full title is "Amendment 1 - Hand-held motor-operated electric tools - Safety - Part 2-1: Particular requirements for drills and impact drills". This standard covers: Amendment 1 - Hand-held motor-operated electric tools - Safety - Part 2-1: Particular requirements for drills and impact drills

Amendment 1 - Hand-held motor-operated electric tools - Safety - Part 2-1: Particular requirements for drills and impact drills

IEC 60745-2-1:2003/AMD1:2008 is classified under the following ICS (International Classification for Standards) categories: 25.140.20 - Electric tools; 25.140.30 - Hand-operated tools. The ICS classification helps identify the subject area and facilitates finding related standards.

IEC 60745-2-1:2003/AMD1:2008 has the following relationships with other standards: It is inter standard links to IEC 60745-2-1:2003. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

IEC 60745-2-1:2003/AMD1:2008 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


IEC 60745-2-1
Edition 2.0 2008-05
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
AMENDMENT 1
AMENDEMENT 1
Hand-held motor-operated electric tools – Safety –
Part 2-1: Particular requirements for drills and impact drills

Outils électroportatifs à moteur – Sécurité –
Partie 2-1: Règles particulières pour perceuses et perceuses à percussion

IEC 60745-2-1 A1:2008
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IEC 60745-2-1
Edition 2.0 2008-05
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
AMENDMENT 1
AMENDEMENT 1
Hand-held motor-operated electric tools – Safety –
Part 2-1: Particular requirements for drills and impact drills

Outils électroportatifs à moteur – Sécurité –
Partie 2-1: Règles particulières pour perceuses et perceuses à percussion

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
E
CODE PRIX
ICS 25.140.20; 25.140.30 ISBN 2-8318-9800-5

– 2 – 60745-2-1 Amend. 1 © IEC:2008
FOREWORD
This amendment has been prepared by subcommittee 61F: Safety of hand-held motor-operated
electric tools, of IEC technical committee 61: Safety of household and similar electrical
appliances.
The text of this amendment is based on the following documents:
FDIS Report on voting
61F/731/FDIS 61F/751/RVD
Full information on the voting for the approval of this amendment can be found in the report on
voting indicated in the above table.
With this amendment, this Part 2 is established on the basis of the fourth edition (2006) of
IEC 60745-1, Hand-held motor-operated electric tools – Safety – Part 1: General requirements.
Main changes include editorial modifications to match with the fourth edition of IEC 60745-1
and the addition of a new safety warning to Clause 8: Marking and instructions.
The committee has decided that the contents of this amendment and the base publication will
remain unchanged until the maintenance result date indicated on the IEC web site under
"http://webstore.iec.ch" in the data related to the specific publication. At this date, the
publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
_____________
1 Scope
Replace the existing text of Clause 1 by the following:
This clause of Part 1 is applicable, except as follows:
Addition:
This standard applies to drills and impact drills.
3 Definitions
Change the title of Clause 3 to read:
3 Terms and definitions
8 Marking and instructions
Replace the existing text of 8.12.1 by the following:

60745-2-1 Amend. 1 © IEC:2008 – 3 –
8.12.1.1 Addition:
Drill safety warnings
− Wear ear protectors when impact drilling. Exposure to noise can cause hearing loss.
NOTE The above warning applies only to impact drills and may be omitted for drills other than impact drills.
− Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal
injury.
− Hold power tool by insulated gripping surfaces, when performing an operation where
the cutting accessory may contact hidden wiring or its own cord. Cutting accessory
contacting a "live" wire may make exposed metal parts of the power tool "live" and could
give the operator an electric shock.
12 Heating
Replace the existing text of 12.3 by the following:
12.3 Addition:
The temperature-rise limit specified for the external enclosure does not apply to the enclosure
of the impact mechanism.
17 Endurance
Replace the existing text of 17.2 by the following:
17.2 Replacement for impact drills:
Impact drills are operated with no load and, if the impact mechanism can be engaged and
disengaged at will, the impact mechanism shall remain disengaged, for 12 h at supply voltage
equal to 1,1 times rated voltage and then for 12 h at a supply voltage equal to 0,9 times rated
voltage. The speed is adjusted to the highest value of the highest range.
Each cycle of operation comprises an “on” period of 100 s and an “off” period of 20 s, the off
periods being included in the specified operating time.
During the test, the tool is placed in three different positions, the operating time, at each
voltage, being approximately 4 h for each position.
During this test, replacement of the carbon brushes is allowed, and the tool is oiled and
greased as in normal use.
The tool may be switched on and off by means of a switch other than that incorporated in the tool.
The impact drills are then mounted vertically in a test apparatus as shown in Figure 101 and
are operated at rated voltage or at the mean value of the rated voltage range, for four periods
of 6 h each, the interval between these periods being at least 30 min; if the impact mechanism
can be engaged and disengaged at will, the impact mechanism shall remain engaged.
During these tests, the impact drills are operated intermittently, each cycle comprising a period
of operation of 30 s and a rest period of 90 s during which the tool remains switched off.
During the tests, an axial force, just enough to ensure steady operation of the impact
mechanism, is applied to the impact drill through a resilient medium.

– 4 – 60745-2-1 Amend. 1 © IEC:2008
If the impact mechanism fails mechanically during the test without causing an accessible part
to become live, it may be replaced by a new one.
During these tests, overload protection devices shall not operate.
NOTE 1 Monitoring of external temperatures will help avoid mechanical failures.
NOTE 2 The change of position is made to prevent abnormal accumulation of carbon dust in any particular place.
Examples of the three positions are horizontal, vertically up and vertically down.
21 Construction
Replace the existing text of 21.18 by the following:
21.18 Addition:
A switch lock-on device, if any, shall be located outside the grasping area, or so designed that
it is not likely to be unintentionally locked on by the user’s hand during intended left- or right-
handed operation. This grasping area is considered to be the contact area between either hand
and the tool while the index finger of th
...

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