Textile machinery - Safety requirements - Part 1: Common requirements (ISO 11111-1:2005)

ISO 11111 is intended for use by any person concerned with the safety of textile machinery, for example, textile machinery designers, manufacturers, users, systems integrators, safety experts. ISO 11111 is applicable to machinery plant and related equipment intended to be used in the textile industry for the following: - the opening, cleaning, blending, carding, preparation subsequent to carding, spinning and other processing of fibres (staple and filament and other materials to form yarn or nonwoven material (including felts); etc.

Textilmaschinen - Sicherheitsanforderungen - Teil 1: Gemeinsame Anforderungen (ISO 11111-1:2005)

1.1   Dieser Teil von ISO/DIS 11111 legt Sicherheitsanforderungen und/oder Maßnahmen für häufig an Textilmaschinen vorkommende gemeinsame Gefährdungen durch bestimmte Maschinenelemente und durch andere, häufig vorkommende Gefährdungen fest, die Textilmaschinen, die in ISO/DIS 11111-2 bis ISO/DIS 11111-7 benannt werden, gemeinsam sind.
1.2   Dieser Teil von ISO/DIS 11111 ist anwendbar auf Maschinen, Anlagen und dazugehörige  Einrichtungen, die in der Textilindustrie für folgende Prozesse verwendet werden:
¾ Öffnen, Reinigen, Mischen, Kardieren und Krempeln, Vorbereitung im Anschluss an das Kardieren und Krempeln, Spinnen und andere Verarbeitungsverfahren von Fasern (Stapelfasern und Endlosfäden) und anderen Materialien zu Garnen oder Vliesstoffen (einschließlich Filzen);
¾ Spulen, Fachen, Zwirnen, Texturieren usw. von Garnen und die Verarbeitung von Garnen zur Vorbereitung für das Weben, Wirken und Stricken;
¾ Weben, Wirken, Stricken, Herstellung von Spitzen und Bordüren und ähnliche Verfahren zur Herstellung von Flächengebilden aus Garn usw.;
¾ Herstellen von Geflechten, Kordeln, Litzen, Seilen, Bindfäden, Netzen usw., ausgenommen Aufwindetrommeln von Litzen- und Verseilmaschinen;

Matériel pour l'industrie textile - Exigences de sécurité - Partie 1: Exigences communes (ISO 11111-1:2005)

Tekstilni stroji – Varnostne zahteve - 1. del: Splošne zahteve (ISO 11111-1:2005)

General Information

Status
Withdrawn
Publication Date
14-Feb-2005
Withdrawal Date
21-Jul-2009
Current Stage
9960 - Withdrawal effective - Withdrawal
Start Date
22-Jul-2009
Completion Date
22-Jul-2009

Relations

Effective Date
22-Dec-2008
Effective Date
18-Jul-2009
Effective Date
08-Jun-2022
Standard

EN ISO 11111-1:2005

English language
75 pages
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Frequently Asked Questions

EN ISO 11111-1:2005 is a standard published by the European Committee for Standardization (CEN). Its full title is "Textile machinery - Safety requirements - Part 1: Common requirements (ISO 11111-1:2005)". This standard covers: ISO 11111 is intended for use by any person concerned with the safety of textile machinery, for example, textile machinery designers, manufacturers, users, systems integrators, safety experts. ISO 11111 is applicable to machinery plant and related equipment intended to be used in the textile industry for the following: - the opening, cleaning, blending, carding, preparation subsequent to carding, spinning and other processing of fibres (staple and filament and other materials to form yarn or nonwoven material (including felts); etc.

ISO 11111 is intended for use by any person concerned with the safety of textile machinery, for example, textile machinery designers, manufacturers, users, systems integrators, safety experts. ISO 11111 is applicable to machinery plant and related equipment intended to be used in the textile industry for the following: - the opening, cleaning, blending, carding, preparation subsequent to carding, spinning and other processing of fibres (staple and filament and other materials to form yarn or nonwoven material (including felts); etc.

EN ISO 11111-1:2005 is classified under the following ICS (International Classification for Standards) categories: 59.120.01 - Textile machinery in general. The ICS classification helps identify the subject area and facilitates finding related standards.

EN ISO 11111-1:2005 has the following relationships with other standards: It is inter standard links to EN ISO 11111:1995, EN ISO 11111-1:2009, EN ISO 11111-1:2005/FprA1. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

EN ISO 11111-1:2005 is associated with the following European legislation: EU Directives/Regulations: 98/37/EC; Standardization Mandates: M/BC/CEN/88/13. When a standard is cited in the Official Journal of the European Union, products manufactured in conformity with it benefit from a presumption of conformity with the essential requirements of the corresponding EU directive or regulation.

EN ISO 11111-1:2005 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


SLOVENSKI STANDARD
01-maj-2005
Tekstilni stroji – Varnostne zahteve - 1. del: Splošne zahteve (ISO 11111-1:2005)
Textile machinery - Safety requirements - Part 1: Common requirements (ISO 11111-
1:2005)
Textilmaschinen - Sicherheitsanforderungen - Teil 1: Gemeinsame Anforderungen (ISO
11111-1:2005)
Matériel pour l'industrie textile - Exigences de sécurité - Partie 1: Exigences communes
(ISO 11111-1:2005)
Ta slovenski standard je istoveten z: EN ISO 11111-1:2005
ICS:
59.120.01 Tekstilni stroji na splošno Textile machinery in general
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN ISO 11111-1
NORME EUROPÉENNE
EUROPÄISCHE NORM
February 2005
ICS 59.120.01 Supersedes EN ISO 11111:1995
English version
Textile machinery - Safety requirements - Part 1: Common
requirements (ISO 11111-1:2005)
Matériel pour l'industrie textile - Exigences de sécurité - Textilmaschinen - Sicherheitsanforderungen - Teil 1:
Partie 1: Exigences communes (ISO 11111-1:2005) Gemeinsame Anforderungen (ISO 11111-1:2005)
This European Standard was approved by CEN on 21 January 2005.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Central Secretariat or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2005 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 11111-1:2005: E
worldwide for CEN national Members.

Foreword
This document (EN ISO 11111-1:2005) has been prepared by Technical Committee ISO/TC 72
"Textile machinery and machinery for dry-cleaning and industrial laundering" in collaboration
with Technical Committee CEN/TC 214 "Textile machinery and machinery for dry-cleaning and
industrial laundry", the secretariat of which is held by SNV.

This European Standard shall be given the status of a national standard, either by publication of
an identical text or by endorsement, at the latest by August 2005, and conflicting national
standards shall be withdrawn at the latest by August 2005.

This document supersedes EN ISO 11111:1995.

This document has been prepared under a mandate given to CEN by the European Commission
and the European Free Trade Association, and supports essential requirements of EU
Directive(s).
For relationship with EU Directive(s), see informative Annex ZB, which is an integral part of this
document.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of
the following countries are bound to implement this European Standard: Austria, Belgium,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary,
Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

Endorsement notice
The text of ISO 11111-1:2005 has been approved by CEN as EN ISO 11111-1:2005 without any
modifications.
NOTE Normative references to International Standards are listed in annex ZA (normative).
ANNEX ZA
(normative)
List of ISO and IEC standards and corresponding EN Standards

ISO or IEC Standard Corresponding to
ISO 5232 —
ISO 9902-1 EN ISO 9902-1
ISO 9902-2 EN ISO 9902-2
ISO 9902-3 EN ISO 9902-3
ISO 9902-4 EN ISO 9902-4
ISO 9902-5 EN ISO 9902-4
ISO 9902-6 EN ISO 9902-6
ISO 9902-7 EN ISO 9902-7
ISO 10218:1992 EN 775:1992
ISO 11111-2:2005 EN ISO 11111-2:2005
ISO 11111-3:2005 EN ISO 11111-3:2005
ISO 11111-4:2005 EN ISO 11111-4:2005
ISO 11111-5:2005 EN ISO 11111-5:2005
ISO 11111-6:2005 EN ISO 11111-6:2005
ISO 11111-7:2005 EN ISO 11111-7:2005
ISO/TR 11688-1:1995 EN ISO 11688-1:1998
ISO 11691 EN ISO 11691
ISO 11821 EN ISO 11821
ISO 12100-1:2003 EN ISO 12100-1:2003
ISO 12100-2:2003 EN ISO 12100-2:2003
ISO 13849-1:1999 EN 954-1:1996
ISO 13489-2:2003 EN ISO 13849-2:2003
ISO 13850:1996 EN 418:1992
ISO 13851:2002 EN 574:1996
ISO 13852:1996 EN 294:1992
ISO 13853:1998 EN 811:1996
ISO 13854:1996 EN 349:1993
ISO 14118:2000 EN 1037:1995
ISO 14119:1998 EN 1088:1995
ISO 14121:1999 EN 1050:1996
ISO 14122-1 EN ISO 14122-1
ISO 14122-2 EN ISO 14122-2
ISO 14122-3 EN ISO 14122-3
ISO 14122-4 EN ISO 14122-4
ISO 14123-1:1998 EN 626-1:1994
ISO 14123-2:1998 EN 626-2:1996
ISO 14163 EN ISO 14163
ISO 15667 EN ISO 15667
CEI 60204-1:2000 EN 60204-1:1997
CEI 60447:1993 EN 60447:1993
CEI 60947-5-1:1997 EN 60947-5-1:1997
CEI 61310-1:1995 EN 61310-1 :1995
CEI 61496-1:1997 EN 61496-1:1997
CEI 61496-3:2001 EN 61496-3:2001
— EN 563:1994+AC:1994+A1:1999
— EN 614-1
— EN 953:1997
— EN 982:1996
— EN 983:1996
— EN 999:1998
— EN 1005-1
— EN 1005-2:2003
— EN 1005-3
— prEN 1005-4:2002
— EN 1127-1:1997
ISO 13856-1:2001 EN 1760-1:1997
— EN 1760-2:2001
— EN 12198-1
— EN 12198-3
— EN 12464-1
IEC 60825-1:1993/A2:2001 EN 60825-1:1994/A2 :2001
ANNEX ZB
(informative)
Relationship between this European Standard and the Essential
Requirements of EU Directive 98/37/EC

This European Standard has been prepared under a mandate given to CEN by the European

Commission and the European Free Trade Association to provide a means to conforming to
Essential Requirements of the New Approach Directive Machinery Directive 98/37/EC amended
by Directive 98/79/EC.
Once this standard is cited in the Official Journal of the European Communities under that
Directive and has been implemented as a national standard in at least one Member State,
compliance with the normative clauses of this standard confers, within the limits of the scope of
this standard, a presumption of conformity with the corresponding Essential Requirements of
that Directive and associated EFTA regulations.
WARNING: Other requirements and other EU Directives may be applicable to the product(s)
falling within the scope of this standard.

INTERNATIONAL ISO
STANDARD 11111-1
First edition
2005-02-15
Textile machinery — Safety
requirements —
Part 1:
Common requirements
Matériel pour l'industrie textile — Exigences de sécurité —
Partie 1: Exigences communes
Reference number
ISO 11111-1:2005(E)
©
ISO 2005
ISO 11111-1:2005(E)
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ii © ISO 2005 – All rights reserved

ISO 11111-1:2005(E)
Contents Page
Foreword. v
Introduction . vi
1 Scope. 1
2 Normative references . 2
3 Terms and definitions. 5
4 List of significant hazards. 6
5 Safety requirements and/or measures for frequently occurring hazards. 6
5.1 General. 6
5.2 Safety requirements for the different phases of “life” of a machine. 6
5.3 Risk reduction by design and safeguarding . 6
5.3.1 General. 6
5.3.2 Reduction of risks by design. 7
5.3.3 Reduction of risks by safeguarding. 7
5.4 Safety requirements for various hazards . 9
5.4.1 General. 9
5.4.2 Electrical hazards. 9
5.4.3 Mechanical hazards . 13
5.4.4 Static electricity. 16
5.4.5 Fluid power systems and components. 16
5.4.6 Extreme temperatures . 16
5.4.7 Noise reduction . 17
5.4.8 Lasers. 18
5.4.9 Radiation. 18
5.4.10 Materials and substances . 18
5.4.11 Fire . 19
5.4.12 Explosion . 19
5.4.13 Ergonomics . 20
5.5 Devices for special operation . 20
5.6 Access to elevated operating positions and servicing points. 21
5.7 Measures for the escape and rescue of trapped persons . 21
5.8 Fitting of parts . 22
6 Significant hazards and corresponding safety requirements and/or measures for certain
machine elements and their combinations . 22
6.1 General. 22
6.2 Drive and transmission enclosures . 22
6.3 Particularly dangerous machine elements. 23
6.4 Machine elements which normally do not require safeguarding. 24
6.4.1 Low risk machine elements . 24
6.4.2 Machine elements out of reach . 24
6.5 Rollers . 25
6.6 Rotating shafts . 30
6.7 Wheels. 31
6.7.1 Running wheels. 31
6.7.2 Handwheels . 32
6.8 Doors and lids . 32
6.8.1 General. 32
6.8.2 Opening and closing. 32
6.8.3 Locking and unlocking of doors or lids under pressure . 33
6.8.4 Entry into machines, vessels or items of plant . 34
ISO 11111-1:2005(E)
6.9 Observation windows .34
6.10 Conveyors .35
6.11 Fans fitted to machines .35
6.12 Cutting devices.36
6.13 Working platforms and walkways on machines, work areas adjacent to tanks and pits.37
6.14 Radiators or burners for the direct heat treatment of yarn and fabric .38
6.15 Devices for steam heating of liquors .38
6.16 Liquor preparatory machinery incorporating stirrers .40
6.17 Dancing rollers .40
6.18 Batchers .41
6.19 Mangles .46
6.20 Pilers and plaiters.46
6.21 Automatic machines and equipment.47
6.21.1 General .47
6.21.2 Automatic guards.47
6.21.3 Mobile machines, handling devices, operational parts.48
6.21.4 Mobile machines and handling devices which could leave their defined path .49
6.21.5 Floor-mounted and overhead rails (tracks) .50
6.21.6 Overhead transport of process material.50
6.22 Complex installations .51
7 Verification of the safety requirements and/or measures.51
8 Information concerning machine use .51
8.1 Signals and warning devices .51
8.2 Instruction handbook.51
8.3 Marking.52
Annex A (normative) Specifications .53
Annex B (normative) Surface temperatures .55
Annex C (normative) Verification .57
Annex D (normative) Nip between roller and fabric .68
Annex E (informative) List of machines and equipment used in the textile industry but not within
the scope of this part of ISO 11111 .69
Bibliography.70

iv © ISO 2005 – All rights reserved

ISO 11111-1:2005(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 11111-1 was prepared by Technical Committee ISO/TC 72, Textile machinery and machinery for dry-
cleaning and industrial laundering, Subcommittee SC 8, Safety requirements for textile machinery.
This first edition of ISO 11111-1, together with ISO 11111-2, ISO 11111-3, ISO 11111-4, ISO 11111-5,
ISO 11111-6 and ISO 11111-7, cancels and replaces ISO 11111:1995, which has been technically revised.
ISO 11111 consists of the following parts, under the general title Textile machinery — Safety requirements:
 Part 1: Common requirements
 Part 2: Spinning preparatory and spinning machines
 Part 3: Nonwoven machinery
 Part 4: Yarn processing, cordage and rope manufacturing machinery
 Part 5: Preparatory machinery to weaving and knitting
 Part 6: Fabric manufacturing machinery
 Part 7: Dyeing and finishing machinery
ISO 11111-1:2005(E)
Introduction
ISO 11111-1 to ISO 11111-7 were prepared simultaneously by ISO/TC 72 and CEN/TC 214 and adopted
under the Vienna Agreement in order to obtain identical standards on technical safety requirements for the
design and construction of textile machinery.
ISO 11111 as a whole is intended for use by any person concerned with the safety of textile machinery, for
example, textile machinery designers, manufacturers and systems integrators. It is also of interest to users of
textile machines and safety experts.
This document is a type C standard as stated in ISO 12100-1. The various parts of ISO 11111 deal with
significant hazards generated by machines used in the textile industry. The machinery concerned and the
extent to which hazards are covered are indicated in the scope of this standard.
When provisions of this type C standard are different from those which are stated in type A or B standards, the
provisions of this type C standard take precedence.
For machines or machine elements not dealt with in the relevant parts of ISO 11111, the designer is to
perform a risk assessment according to ISO 14121 and evolve means for reducing the risk from significant
hazards.
This part of ISO 11111 contains a summary of safety requirements and/or measures for frequently occurring
hazards of textile machinery (see Clause 5) which apply whenever referred to in this, or the other parts, of
ISO 11111.
Significant hazards and corresponding safety requirements and/or measures for certain machine elements
(e.g. rollers) and their combination of textile machines are also described (see Clause 6).
The various parts of ISO 11111 address significant hazards and corresponding safety requirements and/or
measures for specific types of textile machines. As far as possible, these are treated by way of reference to
Clauses 5 and 6 of this part of ISO 11111 and other cross-references (see general safety requirements), thus
reducing considerably the volume by avoiding many repetitions. The standard for a specific textile machine
will normally consist of this part of ISO 11111 and the specific part relevant to that machine. ISO 11111-2 to
ISO 11111-7 may also contain exceptions or additions to the requirements given in this part of ISO 11111
(see specific safety requirements).

vi © ISO 2005 – All rights reserved

INTERNATIONAL STANDARD ISO 11111-1:2005(E)

Textile machinery — Safety requirements —
Part 1:
Common requirements
1 Scope
1.1 This part of ISO 11111 specifies safety requirements for frequently occurring hazards common to the
types of textile machinery and the hazards of certain machine elements covered by ISO 11111-2 to
ISO 11111-7.
1.2 It is applicable to machinery plant and related equipment intended to be used in the textile industry for
the following:
 the opening, cleaning, blending, carding, preparation subsequent to carding, spinning and other
processing of fibres (staple and filament) and other materials to form yarn or nonwoven material
(including felts);
 the winding, doubling, twisting, texturing, etc. of yarns and the processing of yarns preparatory to weaving
and knitting;
 the weaving, knitting, lace-making and similar utilization of yarn, etc., to form fabric;
 the formation of braid, cord, strand, rope, twine, net, etc., except take-up reels of stranding and laying
machinery;
 processes including the pretreatment, bleaching, dyeing, printing and finishing of fibre, yarn, fabric, braid,
cord, etc., and final assembly for despatch;
 the piece dyeing of made-up goods;
 finishing of warp and weft knitting, including hosiery, other than assembly of the finished product (e.g.
sewing);
 carpet manufacture, by weaving, tufting and other processes.
This part of ISO 11111 applies to all machinery, plant and equipment used during the processes listed above,
including equipment to enable automated operation of the machines and processes in either free-standing or
complex installations, such as pneumatic fibre transportation, but excluding other transportation between the
interfaces of the machines.
NOTE 1 The standard for a specific textile machine will normally consist of two parts: this part of ISO 11111 and the
specific part of ISO 11111 relevant to that machine. However, in the case of nonwoven lines, which is covered by
ISO 11111-3, ISO 11111-2, ISO 11111-6, and ISO 11111-7 are also to be taken into account.
This ISO 11111 does not deal with specific requirements for pressure containment.
NOTE 2 In the EU and EFTA specific Directives for pressure vessels and electromagnetic compatibility among others
exist.
ISO 11111-1:2005(E)
1.3 This and the other parts of ISO 11111 address hazards arising from the assembly and commissioning
of the machinery, its adjustment, use, maintenance, decommissioning, dismantling, and disposal. Manual
loading/unloading is considered to be part of the normal operation of the machinery.
1.4 This and the other parts of ISO 11111 are not applicable to machinery, plant and related equipment
used for
 the manufacture of continuous filaments and man-made fibres up to and including the formation of the
first textile package (e.g. continuous filament cheese, staple fibre bale),
 hackling and carding of flax and similar,
 the manufacture of spunbonded and melt blown nonwovens,
 the formation and making up of garments, household and industrial textile goods, and the pressing and
die cutting of nonwoven fabric,
 the laundering and drycleaning of made-up textile goods,
 servicing of textile machines (e.g. machines for cardwire mounting, cleaning machines for components of
printing machines), and
 certain cutting devices, e.g. log-slitting device, laser cutting, high pressure water jets, ultrasonic device.
NOTE 3 The machines and equipment listed in Annex E are used in the textile industry but are not within the scope of
this document.
1.5 This and the other parts of ISO 11111 are not applicable to machinery intended for use in potentially
explosive atmospheres.
1.6 This and the other parts of ISO 11111 are not applicable to machines which are manufactured before
the dates of publication of the standards.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 5232, Graphical symbols for textile machinery
ISO 9902 (all parts), Textile machinery — Noise test code
ISO 10218:1992, Manipulating industrial robots — Safety
ISO 11111-2:2005, Textile machinery — Safety requirements — Part 2: Spinning preparatory and spinning
machines
ISO 11111-3:2005, Textile machinery — Safety requirements — Part 3: Nonwoven machinery
ISO 11111-4:2005, Textile machinery — Safety requirements — Part 4: Yarn processing, cordage and rope
manufacturing machinery
ISO 11111-5:2005, Textile machinery — Safety requirements — Part 5: Preparatory machinery to weaving
and knitting
ISO 11111-6:2005, Textile machinery — Safety requirements — Part 6: Fabric manufacturing machinery
ISO 11111-7:2005, Textile machinery — Safety requirements — Part 7: Dyeing and finishing machinery
2 © ISO 2005 – All rights reserved

ISO 11111-1:2005(E)
ISO/TR 11688-1:1995, Acoustics — Recommended practice for the design of low-noise machinery and
equipment — Part 1: Planning
ISO 11691, Acoustics — Measurement of insertion loss of ducted silencers without flow — Laboratory survey
method
ISO 11821, Acoustics — Measurements of the in situ sound attenuation of a removable screen
ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic
terminology, methodology
ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical
principles and specification
ISO 13849-1:1999, Safety of machinery — Safety-related parts of control systems — Part 1: General
principles for design
ISO 13849-2:2003, Safety of machinery — Safety-related parts of control systems — Part 2: Validation
ISO 13850:1996, Safety of machinery — Emergency stop — Principles for design
ISO 13851:2002, Safety of machinery — Two-hand control devices — Functional aspects and design
principles
ISO 13852:1996, Safety of machinery — Safety distances to prevent danger zones being reached by the
upper limbs
ISO 13853:1998, Safety of machinery — Safety distances to prevent danger zones being reached by the
lower limbs
ISO 13854:1996, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body
ISO 14118:2000, Safety of machinery — Prevention of unexpected start-up
ISO 14119:1998, Safety of machinery — Interlocking devices associated with guards — Principles for design
and selection
ISO 14121:1999, Safety of machinery — Principles of risk assessment
ISO 14122-1, Safety of machinery — Permanent means of access to machinery — Part 1: Choice of fixed
means of access between two level
ISO 14122-2, Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms
and walkways
ISO 14122-3, Safety of machinery — Permanent means of access to machinery — Part 3: Stairs, stepladders
and guard-rails
ISO 14122-4, Safety of machinery — Permanent means of access to machinery — Part 4: Fixed ladders
ISO 14123-1:1998, Safety of machinery — Reduction of risks to health from hazardous substances emitted by
machinery — Part 1: Principles and specifications for machinery manufacturers
ISO 14123-2:1998, Safety of machinery — Reduction of risks to health from hazardous substances emitted by
machinery — Part 2: Methodology leading to verification procedures
ISO 14163, Acoustics — Guidelines for noise control by silencers
ISO 15667, Acoustics — Guidelines for noise control by enclosures and cabins
IEC 60204-1:2000, Safety of machinery — Electrical equipment of machines — Part 1: General requirements
IEC 60447:1993, Man-machine interface (MMI) — Actuating principles
ISO 11111-1:2005(E)
IEC 60947-5-1:2000, Low voltage switchgear and controlgear — Part 5-1: Control circuit devices and
switching elements — Electromechanical control device
IEC 61310-1:1995, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for
visual, auditory and tactile signals
IEC 61496-1:1997, Safety of machinery — Electro-sensitive protective equipment — Part 1: General
requirements and tests
IEC 61496-2:1997, Safety of machinery — Electrosensitive protective equipment — Part 2: Particular
requirements for equipment using active opto-electronic protective devices (AOPDs)
IEC 61496-3:2001, Safety of machinery — Electro-sensitive protective equipment — Part 3: Particular
requirements for active opto-electronic protective devices responsive to diffuse reflection (AOPDDR)
EN 563:1994, Safety of machinery — Temperatures of touchable surfaces — Ergonomics data to establish
temperature limit values for hot surfaces; AC:1994; A1:1999
EN 614-1, Safety of machinery — Ergonomic design principles — Part 1: Terminology and general principles
EN 953:1997, Safety of machinery — Guards — General requirements for the design and construction of fixed
and movable guards
EN 982:1996, Safety of machinery — Safety requirements for fluid power systems and their components —
Hydraulics
EN 983:1996, Safety of machinery — Safety requirements for fluid power systems and their components —
Pneumatics
EN 999:1998, Safety of machinery — The positioning of protective equipment in respect of approach speeds
of parts of the human body
EN 1005-1, Safety of machinery — Human physical performance — Part 1: Terms and definitions
prEN 1005-2:2003, Safety of machinery — Human physical performance — Part 2: Manual handling of
machinery and component parts of machinery
EN 1005-3, Safety of machinery — Human physical performance — Part 3: Recommended force limits for
machinery operation
prEN 1005-4:2002, Safety of machinery — Human physical performance — Part 4: Evaluation of working
postures and movements in relation to machinery
EN 1127-1:1997, Explosive atmospheres — Explosion prevention and protection — Part 1: Basic concepts
and methodology
EN 1760-1:1997, Safety of machinery — Pressure-sensitive protective devices — Part 1: General principles
for the design and testing of pressure sensitive mats and pressure sensitive floors
EN 1760-2:2001, Safety of machinery — Pressure sensitive protective devices — Part 2: General principles
for the design and testing of pressure sensitive edges and pressure sensitive bars
EN 12198-1, Safety of machinery — Assessment and reduction of risks arising from radiation emitted by
machinery — Part 1: General principles
EN 12198-3, Safety of machinery — Assessment and reduction of risks arising from radiation emitted by
machinery — Part 3: Reduction of radiation by attenuation or screening
EN 12464-1, Light and lighting — Lighting of work places — Part 1: Indoor work places
EN 60825-1:1994/A2:2001, Safety of laser products — Part 1: Equipment classification, requirements and
user's guide; Amendment A2
4 © ISO 2005 – All rights reserved

ISO 11111-1:2005(E)
3 Terms and definitions
For the purposes of this part of ISO 11111, the terms and definitions given in ISO 12100-1 and EN 953, and
the following apply.
NOTE Where values are applicable to terms defined in this clause, these values are indicated in Annex A.
3.1
stopping time
time taken by a machine or machine part to reach a stand-still after the signal to stop has been given
3.2
access time
time required to reach a dangerous part from first exposure to that part
3.3
crawl speed
linear or tangential speed of machine elements which is substantially below its normal speed and has a
maximum speed and a maximum stopping distance
3.4
reduced running speed
linear or tangential speed of machine elements which is substantially below its normal speed and has a
maximum stopping distance
3.5
fence guard
fixed guard to provide a barrier at a distance which prevents access to a danger zone
NOTE It can be either fixed directly to the machine or free-standing and fixed to the floor or constructional elements
of the building. Access to the space between the fence guard and the machine is controlled by interlocked doors
(see Annex A).
3.6
lap
wrap
undesired wrapping of the process material around a rotating part of the machine
3.7
normal operation
entire sequence of the production process, including start-up and incidental cleaning and elimination of routine
process faults
EXAMPLE Feeding and removal of process material, threading up, process surveillance, quality tests, removal of
fibre fly, mending of broken ends.
3.8
special operation
procedure and action not included in normal operation
EXAMPLE Setting, tuning, major cleaning, elimination of substantial process faults, maintenance such as the
removal of blockages, laps except on spinning, twisting and texturizing machines, re-sewing broken cloth, elimination of
rope loops.
3.9
complex installation
combination of textile machines and service equipment, arranged to work as one integrated production unit,
subject to overall control either from a central system or from distributed, communicating systems
ISO 11111-1:2005(E)
3.10
automatic machinery [equipment]
machinery [equipment] for which systems are employed to govern its operation without further intervention
from the operator once the start control has been activated
NOTE Such machines may be either free-standing or included in a complex installation. Automatic control can apply
to the operational sequence of a machine and its integrated equipment located in a permanent place, and equipment
which is mobile, including handling devices (e.g. piecing devices, knotters).
4 List of significant hazards
Significant hazards frequently occurring on textile machinery shall be considered in Clause 5. Additional
significant hazards common to certain machine elements are given in Clause 6. Specific significant hazards
for individual textile machines shall be considered in ISO 11111-2 to ISO 11111-7.
Before using this part of ISO 11111, it is important to carry out a check to ascertain that the specific machine
has the significant hazards identified.
NOTE The significant hazards of textile machinery are always considered in conjunction with safety requirements.
5 Safety requirements and/or measures for frequently occurring hazards
5.1 General
This clause contains safety requirements and/or measures to be taken in relation to frequently occurring
significant hazards related to textile machinery.
Machinery shall comply with the safety requirements and/or protective measures of this clause, Clause 6 and
ISO 11111-2 to ISO 11111-7. In addition, the machine shall be designed according to the principles of
ISO 12100 for hazards relevant but not significant, which are not dealt with by this part of ISO 11111.
Where the means of reducing the risk is by the arrangement of the installed machine or a safe system of
working the machine, the manufacturer shall give a detailed description of this in the instruction handbook.
Where type B standards that are referred to offer a choice of safety requirements and/or measures having
different levels of safety and the selection is not specified in this part of ISO 11111 or in ISO 11111-2 to
ISO 11111-7, the manufacturer shall carry out a risk assessment to identify the appropriate level.
5.2 Safety requirements for the different phases of “life” of a machine
The safety requirements given in this Clause 5 and in Clause 6, together with the requirements set out in
ISO 11111-2 to ISO 11111-7, apply to the use and maintenance of the machine. For the other phases in the
life of a machine, mainly see Clause 8.
5.3 Risk reduction by design and safeguarding
5.3.1 General
A design concept for the machine and/or its mechanisms which does not inherently create a hazard shall, as
far as possible, be adopted
EXAMPLE Use of pneumatic trunking instead of open lattice conveyors, use of pneumatic uncurling devices instead
of mechanical uncurling rollers.
6 © ISO 2005 – All rights reserved

ISO 11111-1:2005(E)
5.3.2 Reduction of risks by design
Hazards arising from the machine shall be reduced by the application of safety requirements selected from
ISO 12100-2 in accordance with Table 1.
Table 1 — Risk reduction by design
Reference
Application
ISO 12100-2:2003
Making machines safe by virtue of
 avoiding sharp edges and corners, protruding parts, etc.,
 the shape and the relative location of their mechanical component parts (see ISO 13854),
4.2
 the limitation of the actuating force (see A.4),
 the limitation of the mass and/or velocity (see A.1).

5.3.3 Reduction of risks by safeguarding
Guards and safety devices used to reduce risks from textile machines shall conform to the requirements of the
standards given in Tables 2 and 3.
Table 2 — Safety requirements and/or measures for guards
Application Reference
Guard selection, unless specified in Clause 6 of this part of ISO 11111 and in ISO 12100-2:2003, 5.2
ISO 11111-2 to ISO 11111-7 EN 953:1997, Clause 6
Guard design and construction ISO 12100-2:2003, 5.3
EN 953:1997, Clauses 6 and 7
Guard fastening EN 953:1997, 6.4.3 and 7.3
Guard arrangement, unless specified in Clause 6 of this part of ISO 11111 ISO 13852:1996, Tables 1 and 4
a
and in ISO 11111-2 to ISO 11111-7 ISO 13853:1998, Table 1 and A.1
Guard interlocking, unless specified in Clause 6 of this part of ISO 11111 and ISO 14119:1998, Clauses 5, 6 and 7
in ISO 11111-2 to ISO 11111-7
Fence guard A.3
a
The safety distances for guards shall apply to all positions for normal operation as well as setting, adjustment, maintenance work
and elimination of process faults.
Table 3 — Safety requirements and/or measures for safety devices
Application Reference
ISO 12100-2:2003, 5.2
Selection of safety devices, unless specified in Clause 6 of this part of ISO 11111
and in ISO 11111-2 to ISO 11111-7
Technical characteristics of safety devices ISO 12100-2:2003, 5.3.3
IEC 61496-1:1997, Clause 4
Positioning of safety devices, unless specified in Clause 6 of this part of ISO 11111 EN 999:1998, Clauses 5 to 7
a
and in ISO 11111-2 to ISO 11111-7

Interlocking (with and without guard locking):
 selection ISO 14119:1998, Clause 7
 design ISO 14119:1998, Clauses 5 and 6
IEC 61496-1:1997, A.5, A.6
and A.8
ISO 11111-1:2005(E)
Table 3 (continued)
Application Reference
...

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