Thermal solar systems and components - Custom built systems - Part 5: Performance test methods for control equipment

This Technical Specification specifies performance test methods for control equipment. Furthermore this document contains requirements on accuracy, durability and reliability of control equipment.
The tests described in this document are limited to components delivered with or for the system by the final supplier. For the purposes of this document controller and control equipment for solar heating systems and auxiliary heaters, if part of the system, are restricted to:
a)   controllers as:
1)   system clocks, timers and counters;
2)   differential thermostats;
3)   multi-function controllers;
b)   sensors as:
1)   temperature sensors;
2)   irradiance sensors (for short wave radiation);
3)   pressure sensors;
4)   level sensors;
5)   flow meters; or
6)   heat meters;
c)   actuators as:
1)   pumps;
2)   solenoid and motor valves; or
3)   relays.
Furthermore combinations of controllers, sensors and actuators listed above.
An additional objective of the procedures described in this document is to verify control algorithms and, together with the accuracy of sensors, to determine control parameters. In addition to verifying the functioning of a controller, its equipment and actuators, the determined parameters may be used for numerical system simulations.
Typically electrical anodes are not part of the control equipment and are not controlled by the control equipment. However, because they are electrical appliances, electrical anodes are included in this document.
This document  is valid for control equipment of solar heating systems for the purpose of hot water preparation and/or space heating. If the solar system is connected to or part of a conventional heating system, the validity is extended to the entire system. In combination with the standards EN 12976-1, EN 12976-2 as well as CEN/TS 12977-1, CEN/TS 12977-2, EN 12977-3 and CEN/TS 12977-4 this document is valid for:
d)   factory made solar heating systems;
a)   small custom built solar heating systems;
b)   (...)

Thermische Solaranlagen und ihre Bauteile - Kundenspezifisch gefertigte Anlagen - Teil 5: Prüfmethoden für die Regeleinrichtungen

fest. Darüber hinaus enthält das vorliegende Dokument Anforderungen an die Genauigkeit, die Dauerhaftigkeit
und die Zuverlässigkeit von Regeleinrichtungen.
Die in dem vorliegenden Dokument beschriebenen Prüfungen sind auf die vom Endlieferanten mit der oder für
die Anlage gelieferten Bauteile begrenzt. Für die Anwendung des vorliegenden Dokuments sind Regler,
Reglerzubehör und Regeleinrichtungen für solare Heizungsanlagen und Zusatzheizungen, sofern diese
Bestandteil der Anlage sind, beschränkt auf:

Installations solaires thermiques et leurs composants - Installations personnalisées - Partie 5 : Méthodes d'essai de performances des systèmes de régulation

La présente spécification technique spécifie les méthodes d’essai de performances des systèmes de
régulation. Par ailleurs, le présent document comporte des exigences relatives à la précision, à la durabilité et
à la fiabilité des systèmes de régulation.
Les essais décrits sont limités aux composants fournis avec ou pour l’installation par le fournisseur final. Pour
les besoins du présent document, le régulateur et les systèmes de régulation des installations de chauffage
solaire et des appareils de chauffage d’appoint, s’ils sont intégrés à l’installation, sont limités aux :
a) régulateurs tels que
1) les horloges, temporisateurs et compteurs de l’installation,
2) les thermostats différentiels,
3) les régulateurs multifonctionnels ;
b) capteurs tels que
1) les capteurs de température,
2) les capteurs d’éclairement énergétique (pour le rayonnement à onde courte),
3) les capteurs de pression,
4) les capteurs de niveau,
5) les débitmètres, ou
6) les compteurs de chaleur ;
c) actionneurs tels que
1) les pompes,
2) les électrovannes et vannes motorisées, ou
3) les relais.
Ainsi que les combinaisons des régulateurs, des capteurs et des actionneurs énumérés ci-dessus.
Les procédures décrites dans le présent document ont également pour objet de vérifier les algorithmes de
régulation et, avec la précision des capteurs, de déterminer les paramètres de régulation. Outre les résultats
de la vérification du fonctionnement d’un régulateur, de ses équipements et actionneurs, les paramètres
déterminés peuvent être utilisés pour des simulations numériques de l’installation.
Les anodes électriques types ne font pas partie du système de régulation et ne sont pas contrôlées par le
système de régulation. Cependant, du fait qu’elles constituent un appareil électrique, les anodes électriques
sont incluses dans le présent document.

Toplotni sončni sistemi in sestavni deli - Neserijsko izdelani sistemi - 5. del: Preskusne metode delovanja kontrolnih naprav

Ta tehnična specifikacija opredeljuje preskusne metode delovanja kontrolnih naprav. Nadalje ta dokument vsebuje zahteve glede natančnosti, trajnosti in zanesljivosti kontrolnih naprav.

General Information

Status
Withdrawn
Publication Date
06-Apr-2010
Withdrawal Date
03-Apr-2012
Current Stage
9960 - Withdrawal effective - Withdrawal
Start Date
04-Apr-2012
Completion Date
04-Apr-2012

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SLOVENSKI STANDARD
01-september-2010
7RSORWQLVRQþQLVLVWHPLLQVHVWDYQLGHOL1HVHULMVNRL]GHODQLVLVWHPLGHO
3UHVNXVQHPHWRGHGHORYDQMDNRQWUROQLKQDSUDY
Thermal solar systems and components - Custom built systems - Part 5: Performance
test methods for control equipment
Thermische Solaranlagen und ihre Bauteile - Kundenspezifisch gefertigte Anlagen - Teil
5: Prüfmethoden für Regeleinrichtungen
Installations solaires thermiques et leurs composants - Installations assemblées à façon -
Partie 5 : Exigences générales
Ta slovenski standard je istoveten z: CEN/TS 12977-5:2010
ICS:
27.160 6RQþQDHQHUJLMD Solar energy engineering
91.140.10 Sistemi centralnega Central heating systems
ogrevanja
91.140.65 Oprema za ogrevanje vode Water heating equipment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

TECHNICAL SPECIFICATION
CEN/TS 12977-5
SPÉCIFICATION TECHNIQUE
TECHNISCHE SPEZIFIKATION
April 2010
ICS 27.160
English Version
Thermal solar systems and components - Custom built systems
- Part 5: Performance test methods for control equipment
Installations solaires thermiques et leurs composants - Thermische Solaranlagen und ihre Bauteile -
Installations personnalisées - Partie 5 : Méthodes d'essai Kundenspezifisch gefertigte Anlagen - Teil 5: Prüfmethoden
de performances des systèmes de régulation von Regeleinrichtungen
This Technical Specification (CEN/TS) was approved by CEN on 9 September 2008 for provisional application.

The period of validity of this CEN/TS is limited initially to three years. After two years the members of CEN will be requested to submit their
comments, particularly on the question whether the CEN/TS can be converted into a European Standard.

CEN members are required to announce the existence of this CEN/TS in the same way as for an EN and to make the CEN/TS available
promptly at national level in an appropriate form. It is permissible to keep conflicting national standards in force (in parallel to the CEN/TS)
until the final decision about the possible conversion of the CEN/TS into an EN is reached.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2010 CEN All rights of exploitation in any form and by any means reserved Ref. No. CEN/TS 12977-5:2010: E
worldwide for CEN national Members.

Contents Page
Foreword .4
Introduction .5
1 Scope .6
2 Normative references .7
3 Terms and definitions .8
4 Symbols and abbreviations .8
5 Controller classification (including equipment classification) .9
5.1 Controller .9
5.2 Sensor .9
5.3 Actuator . 10
6 Requirements . 11
6.1 General requirements . 11
6.2 Controllers, system clocks, timers and counters . 12
6.3 Sensors . 12
6.4 Indicators . 15
6.5 Actuators . 15
6.6 Initial operation and commissioning . 16
6.7 Documentation . 16
7 Testing of Sensors. 16
7.1 Testing of temperature sensors . 17
7.2 Testing of solar irradiance sensors . 21
7.3 Testing of further sensors and measuring equipment . 25
8 Testing of system clocks, timers and counters . 25
8.1 General . 25
8.2 Test equipment . 25
8.3 Installation of system clocks, timers and counters . 26
8.4 Test procedure . 26
8.5 Data processing and evaluation . 27
9 Function testing of simple differential thermostats . 27
9.1 General . 27
9.2 Test equipment . 27
9.3 Installation of differential thermostats and/or sensors . 29
9.4 Test procedure . 29
10 Function testing of multi-function controllers . 31
10.1 General . 31
10.2 Intellectual property of the manufacturer . 31
10.3 Principle of multi-function controller testing . 32
10.4 Test facility for multi-function controller testing . 32
10.5 Preliminary steps when using a test facility provided with an input/output emulator . 34
10.6 Test procedure . 37
10.7 Data acquisition and processing . 39
11 Testing of actuators and additional control equipment . 40
11.1 General . 40
11.2 Determination of the electric power consumption of actuators and further components . 40
11.3 Measuring the electric power of pumps with varying power consumption . 40
12 Documentation . 40
12.1 General . 40
12.2 Marking . 40
12.3 Information for the installer, assembly and installation . 41
12.4 Information for the user, operation and maintenance . 41
13 Test report . 42
Annex A (informative) Testing the mains voltage dependence of control equipment . 43
A.1 General . 43
A.2 Test equipment . 43
A.3 Test procedure . 43
A.4 Data processing . 44
Bibliography . 45

Figures
Figure 1 — Elevation of an oven-arrangement to test temperature sensor accuracy, high-temperature
resistance and differential thermostat functions . 18
Figure 2 — Example of a simulation box for testing differential thermostats of solar heating systems 28
Figure 3 — Schematic of a controller test facility including an input/output emulator . 34
Figure 4 — Flow chart of preliminary steps when using a test facility provided with an input/output
emulator according to Figure 3 . 35
Tables
Table 1 — Classification of controllers for solar heating systems . 9
Table 2 — Common sensors for solar heating systems . 10
Table 3 — Most common actuators for solar heating systems . 10
Table 4 — Accuracy of system clocks, timers and counters . 12
Table 5 — Accuracy requirements of temperature sensors for solar heating systems . 13
Table 6 — Requirements of high-temperature resistance of temperature sensors . 13
Table 7 — Climate test conditions for solar irradiance sensors capability to resist to high irradiance . 14
Table 8 — Climate test conditions for solar irradiance sensors capability to resist to high surrounding
temperatures . 14
Table 9 — Accuracy requirements for solar irradiance sensors . 14
Table 10 — Total maximum electrical power of the pump(s) . 15
Table 11 — Temperatures to be used for the accuracy test . 20
Table 12 — Minimum climate test conditions for exposure and for external shock test . 23
Table 13 — Irradiance levels to test the accuracy of solar irradiance sensors . 24
Table 14 — Examples of control algorithms with the corresponding test sequences for multi-function
controllers . 38
Foreword
This document (CEN/TS 12977-5:2010) has been prepared by Technical Committee CEN/TC 312 “Thermal
solar systems and components”, the secretariat of which is held by ELOT.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsibl
...


SLOVENSKI STANDARD
kSIST-TS prCEN/TS 12977-5:2008
01-julij-2008
7RSORWQLVRQþQLVLVWHPLLQVHVWDYQLGHOL1HVHULMVNRL]GHODQLVLVWHPLGHO
3UHVNXVQHPHWRGHGHORYDQMDNRQWUROQLKQDSUDY
Thermal solar systems and components - Custom built systems - Part 5: Performance
test methods for control equipment
Thermische Solaranlagen und ihre Bauteile - Kundenspezifisch gefertigte Anlagen - Teil
5: Prüfmethoden für Regeleinrichtungen
Installations solaires thermiques et leurs composants - Installations assemblées à façon -
Partie 5 : Exigences générales
Ta slovenski standard je istoveten z: prCEN/TS 12977-5
ICS:
27.160 6RQþQDHQHUJLMD Solar energy engineering
kSIST-TS prCEN/TS 12977-5:2008 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

TECHNICAL SPECIFICATION
FINAL DRAFT
prCEN/TS 12977-5
SPÉCIFICATION TECHNIQUE
TECHNISCHE SPEZIFIKATION
May 2008
ICS 27.160
English Version
Thermal solar systems and components - Custom built systems
- Part 5: Performance test methods for control equipment
Installations solaires thermiques et leurs composants - Thermische Solaranlagen und ihre Bauteile -
Installations assemblées à façon - Partie 5 : Exigences Kundenspezifisch gefertigte Anlagen - Teil 5: Prüfmethoden
générales für Regeleinrichtungen
This draft Technical Specification is submitted to CEN members for Technical Committee Approval. It has been drawn up by the Technical
Committee CEN/TC 312.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
: This document is not a Technical Specification. It is distributed for review and comments. It is subject to change without notice
Warning
and shall not be referred to as a Technical Specification.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2008 CEN All rights of exploitation in any form and by any means reserved Ref. No. prCEN/TS 12977-5:2008: E
worldwide for CEN national Members.

prCEN/TS 12977-5:2008 (E)
Contents Page
Foreword.4
Introduction .5
1 Scope.6
2 Normative references.7
3 Terms and definitions .8
4 Symbols and abbreviations .9
5 Controller classification (including equipment classification) .9
5.1 Controller.9
5.2 Sensor.10
5.3 Actuator.11
6 Requirements.11
6.1 General requirements.11
6.1.1 Durability - Reliability .11
6.1.2 Electrical safety.11
6.1.3 Freeze damage protection .11
6.1.4 Scald protection.11
6.1.5 High temperature protection for materials and components.12
6.1.6 Lightning.12
6.2 Controllers, system clocks, timers and counters .12
6.2.1 Accuracy requirements for controllers .12
6.2.2 Accuracy requirements for system clocks, timers and counters.12
6.3 Sensors.13
6.3.1 Temperature sensors.13
6.3.2 Irradiance sensors.13
6.3.3 Other sensors.15
6.4 Indicators.15
6.5 Actuators.15
6.5.1 Circulation pumps.15
6.5.2 Solenoid and motor valves .16
6.5.3 Relays.16
6.6 Initial operation and commissioning .16
6.7 Documentation.16
7 Testing of Sensors.17
7.1 Testing of temperature sensors.17
7.1.1 Test Equipment.17
7.1.2 Installation of sensors.18
7.1.3 Testing of high-temperature resistance of temperature sensors.18
7.1.4 Testing of the accuracy of temperature sensors .19
7.2 Testing of solar irradiance sensors.21
7.2.1 Test equipment.21
7.2.2 Installation of sensors.21
7.2.3 Testing sensor resistance against extreme operation conditions.21
7.2.4 Testing of the accuracy of solar irradiance sensors .24
7.3 Testing of further sensors and measuring equipment .25
8 Testing of system clocks, timers and counters .25
8.1 Test equipment.25
8.2 Installation of system clocks, timers and counters .25
prCEN/TS 12977-5:2008 (E)
8.3 Test procedure.26
8.4 Data processing and evaluation .26
8.4.1 General.26
8.4.2 System clocks and timers .27
8.4.3 Counters.27
9 Function testing of simple differential thermostats .27
9.1 Test equipment.27
9.1.1 Simulation box approach.27
9.1.2 Tempering device/temperature calibrators or calibration baths approach.28
9.1.3 Input/Output emulator approach .28
9.2 Installation of differential thermostats and/or sensors .28
9.2.1 General.28
9.2.2 Differential thermostats.29
9.2.3 Sensors.29
9.3 Test procedure.29
9.3.1 Test procedure, simulation box approach.29
9.3.2 Test procedure using tempering devices, temperature calibrators or calibration baths .30
10 Function testing of multi-function controllers .31
10.1 General.31
10.2 Intellectual property of the manufacturer .31
10.3 Principle of multi-function controller testing .31
10.4 Test facility for multi-function controller testing .31
10.4.1 Requirements for simulation of temperature sensors .32
10.4.2 Requirements on recording of controller response .32
10.4.3 Test facility with input/output emulator .32
10.5 Preliminary steps when using a test facility provided with an input/output emulator .33
10.5.1 Adaptation of the input/output emulator and testing/measuring devices.34
10.5.2 Wiring of controller, input/output emulator and test site computer .35
10.5.3 Setting of controller parameters.35
10.5.4 Calibration of the input/output emulator.35
10.6 Test procedure.36
10.6.1 Test sequences.36
10.7 Data acquisition and processing .38
10.7.1 Data acquisition.38
10.7.2 Data processing.38
11 Testing of actuators and additional control equipment.39
11.1 Determination of the electric power consumption of actuators and further components .39
11.2 Measuring the electric power of pumps with varying power consumption.39
12 Documentation.
...

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