Standard Practice for Lipid Preconditioning of Ultra-High-Molecular-Weight Polyethylene for Accelerated Aging

SIGNIFICANCE AND USE
4.1 This practice summarizes two methods that may be used to precondition UHMWPE by the absorption of lipids to differentiate the simulated in vitro oxidative stability of UHMWPEs, after lipid exposure.  
4.1.1 Procedure A, High Squalene Absorption—This method of preconditioning with lipids may be used for comparative oxidative stability testing to screen different materials under aggressive conditions.  
4.1.2 Procedure B, Mixed Lipid Absorption—This method of preconditioning may be used for comparative oxidative stability testing under mild conditions that more closely simulate in-vivo conditions.  
4.2 This practice may be used to accelerate the oxidation of UHMWPE components when using elevated temperature and elevated oxygen pressure according to the methods of Practice F2003. Under real-time conditions such as implantation, oxidative changes to UHMWPE formulations may take months or years to produce changes that may result in deleterious mechanical performance. The method outlined in this practice permits the preparation of UHMWPE for evaluation of oxidative stability in a relatively short period of time (for example, weeks).  
4.3 This practice may also be used to precondition UHMWPE test specimens prior to characterization of their physical and chemical properties. In particular, this practice may be used for preconditioning with lipids prior to oxidation induction time (OIT) testing as outlined in Test Method D3895.
SCOPE
1.1 It is the intent of this practice to permit an investigator to incorporate lipids found in the synovial environment into polymeric specimens. This can be used as a preconditioning step to evaluate the oxidative stability of ultra-high-molecular-weight polyethylene (UHMWPE) materials. This practice describes a laboratory procedure for preconditioning of UHMWPE specimens.  
1.2 The preconditioned UHMWPE can be aged at elevated temperature and at elevated oxygen pressure following methods of accelerated aging described in Practice F2003, to accelerate oxidation of the material and thereby allow for the evaluation of its long-term chemical stability.  
1.3 The preconditioned UHMWPE can be tested without further aging using a method to evaluate oxidative stability such as oxidation induction time as described in Test Method D3895.  
1.4 The methods of this practice may be used on any type of UHMWPE material intended for use in total joint arthroplasty in a synovial joint (for example, conventional, cross-linked, antioxidant stabilized, etc.). See Appendix X1.  
1.5 Although the preconditioning method followed by accelerated aging described by this practice will permit an investigator to compare the oxidative stability of different UHMWPE materials, it is recognized that this method is not known to simulate the degradative mechanisms for an implant during real-time shelf aging or in vivo. The described methods have not been evaluated for mechanical testing under cyclic loading.  
1.6 The preconditioning and accelerated aging methods specified herein are intended to rank the resistance to oxidation of materials as a result of the absorption of lipids, which may occur in UHMWPE following implantation, and to determine susceptibility to oxidative changes. The methods have not been evaluated for use in preconditioning of UHMWPE components for subsequent testing of mechanical or wear properties. Procedure A should not be used for preconditioning of UHMWPE components for subsequent testing of mechanical or wear properties.  
1.7 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to inch-pound units that are for information only and are not considered standard.  
1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and...

General Information

Status
Published
Publication Date
31-Dec-2021

Relations

Effective Date
01-Feb-2024
Effective Date
01-Nov-2023
Effective Date
01-Jan-2020
Effective Date
01-Aug-2019
Effective Date
15-Apr-2019
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01-Feb-2019
Effective Date
01-Dec-2018
Effective Date
01-Nov-2018
Effective Date
01-Sep-2017
Effective Date
15-Aug-2017
Effective Date
01-Nov-2013
Effective Date
01-Jul-2013
Effective Date
15-Nov-2012
Effective Date
15-May-2011
Effective Date
01-Dec-2010

Overview

ASTM F3336-22 is a standard practice developed by ASTM International for the lipid preconditioning of ultra-high-molecular-weight polyethylene (UHMWPE) for accelerated aging. This standard outlines laboratory procedures to expose UHMWPE specimens to lipids commonly found in synovial fluid, allowing manufacturers and researchers to evaluate and differentiate the oxidative stability of UHMWPE used in medical implants, especially total joint arthroplasty components. By incorporating lipid exposure, this standard enables more relevant in vitro simulation of in vivo oxidative changes, significantly reducing the time required to assess long-term chemical stability.

Key Topics

  • Lipid Preconditioning Methods: The standard describes two main procedures:
    • Procedure A: High Squalene Absorption
      • Subjects UHMWPE to aggressive lipid exposure using pure squalene at elevated temperature.
      • Suitable for rapid screening of oxidative stability under harsh conditions.
    • Procedure B: Mixed Lipid Absorption
      • Exposes UHMWPE to a mixed lipid emulsion at a lower temperature.
      • Designed to more closely simulate typical in vivo synovial conditions.
  • Accelerated Aging: UHMWPE specimens preconditioned with lipids can be further aged using elevated temperature and oxygen pressure (per ASTM F2003), expediting the assessment of oxidation susceptibility.
  • Oxidative Stability Evaluation: After preconditioning, materials can be tested for oxidative stability using methods such as Oxidation Induction Time (OIT), per ASTM D3895.
  • Material Compatibility: The practice is applicable to all UHMWPE types used in joint implants, including conventional, cross-linked, and antioxidant-stabilized grades.

Applications

The procedures in ASTM F3336-22 are highly valuable for:

  • Medical Implant Manufacturers:
    • Evaluating the oxidative resistance of UHMWPE joint implant components under clinically relevant conditions.
    • Screening and ranking different UHMWPE formulations before selecting materials for production.
  • Research Laboratories:
    • Studying the effects of lipid absorption and oxidative aging in UHMWPE.
    • Preconditioning test specimens for further physical or chemical analysis.
  • Quality Control and Regulatory Submissions:
    • Supporting data for regulatory filings by demonstrating rigorous preconditioning and aging protocols for implant materials.
  • Accelerated Product Development:
    • Enabling faster material assessment cycles by replicating years of in vivo oxidation in just weeks.
    • Identifying materials most susceptible to oxidation when exposed to lipids, which can inform product improvement.

Note: The standard specifically cautions that these techniques are not intended to directly predict in vivo performance or mechanical/wear properties of UHMWPE components following preconditioning. They are designed for oxidative stability ranking under accelerated laboratory conditions.

Related Standards

  • ASTM F2003: Practice for Accelerated Aging of Ultra-High Molecular Weight Polyethylene after Gamma Irradiation in Air
  • ASTM D3895: Test Method for Oxidation Induction Time of Polyolefins by Differential Scanning Calorimetry
  • ASTM F648: Specification for Ultra-High-Molecular-Weight Polyethylene Powder and Fabricated Form for Surgical Implants
  • ASTM F2102: Guide for Evaluating the Extent of Oxidation in Polyethylene Fabricated Forms Intended for Surgical Implants
  • ISO 5834: Implants for Surgery - Ultra-High-Molecular-Weight Polyethylene

Practical Value

Implementing ASTM F3336-22 enhances reliability and consistency in testing UHMWPE oxidative stability, contributing to the safety and longevity of orthopedic implants. By adopting this standard, laboratories and manufacturers can demonstrate commitment to global best practices, align with regulatory expectations, and accelerate material innovation in the rapidly evolving field of medical device materials science.

Keywords: ASTM F3336-22, ultra-high-molecular-weight polyethylene, UHMWPE, lipid preconditioning, accelerated aging, oxidative stability, medical implants, joint arthroplasty, material testing.

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Frequently Asked Questions

ASTM F3336-22 is a standard published by ASTM International. Its full title is "Standard Practice for Lipid Preconditioning of Ultra-High-Molecular-Weight Polyethylene for Accelerated Aging". This standard covers: SIGNIFICANCE AND USE 4.1 This practice summarizes two methods that may be used to precondition UHMWPE by the absorption of lipids to differentiate the simulated in vitro oxidative stability of UHMWPEs, after lipid exposure. 4.1.1 Procedure A, High Squalene Absorption—This method of preconditioning with lipids may be used for comparative oxidative stability testing to screen different materials under aggressive conditions. 4.1.2 Procedure B, Mixed Lipid Absorption—This method of preconditioning may be used for comparative oxidative stability testing under mild conditions that more closely simulate in-vivo conditions. 4.2 This practice may be used to accelerate the oxidation of UHMWPE components when using elevated temperature and elevated oxygen pressure according to the methods of Practice F2003. Under real-time conditions such as implantation, oxidative changes to UHMWPE formulations may take months or years to produce changes that may result in deleterious mechanical performance. The method outlined in this practice permits the preparation of UHMWPE for evaluation of oxidative stability in a relatively short period of time (for example, weeks). 4.3 This practice may also be used to precondition UHMWPE test specimens prior to characterization of their physical and chemical properties. In particular, this practice may be used for preconditioning with lipids prior to oxidation induction time (OIT) testing as outlined in Test Method D3895. SCOPE 1.1 It is the intent of this practice to permit an investigator to incorporate lipids found in the synovial environment into polymeric specimens. This can be used as a preconditioning step to evaluate the oxidative stability of ultra-high-molecular-weight polyethylene (UHMWPE) materials. This practice describes a laboratory procedure for preconditioning of UHMWPE specimens. 1.2 The preconditioned UHMWPE can be aged at elevated temperature and at elevated oxygen pressure following methods of accelerated aging described in Practice F2003, to accelerate oxidation of the material and thereby allow for the evaluation of its long-term chemical stability. 1.3 The preconditioned UHMWPE can be tested without further aging using a method to evaluate oxidative stability such as oxidation induction time as described in Test Method D3895. 1.4 The methods of this practice may be used on any type of UHMWPE material intended for use in total joint arthroplasty in a synovial joint (for example, conventional, cross-linked, antioxidant stabilized, etc.). See Appendix X1. 1.5 Although the preconditioning method followed by accelerated aging described by this practice will permit an investigator to compare the oxidative stability of different UHMWPE materials, it is recognized that this method is not known to simulate the degradative mechanisms for an implant during real-time shelf aging or in vivo. The described methods have not been evaluated for mechanical testing under cyclic loading. 1.6 The preconditioning and accelerated aging methods specified herein are intended to rank the resistance to oxidation of materials as a result of the absorption of lipids, which may occur in UHMWPE following implantation, and to determine susceptibility to oxidative changes. The methods have not been evaluated for use in preconditioning of UHMWPE components for subsequent testing of mechanical or wear properties. Procedure A should not be used for preconditioning of UHMWPE components for subsequent testing of mechanical or wear properties. 1.7 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to inch-pound units that are for information only and are not considered standard. 1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and...

SIGNIFICANCE AND USE 4.1 This practice summarizes two methods that may be used to precondition UHMWPE by the absorption of lipids to differentiate the simulated in vitro oxidative stability of UHMWPEs, after lipid exposure. 4.1.1 Procedure A, High Squalene Absorption—This method of preconditioning with lipids may be used for comparative oxidative stability testing to screen different materials under aggressive conditions. 4.1.2 Procedure B, Mixed Lipid Absorption—This method of preconditioning may be used for comparative oxidative stability testing under mild conditions that more closely simulate in-vivo conditions. 4.2 This practice may be used to accelerate the oxidation of UHMWPE components when using elevated temperature and elevated oxygen pressure according to the methods of Practice F2003. Under real-time conditions such as implantation, oxidative changes to UHMWPE formulations may take months or years to produce changes that may result in deleterious mechanical performance. The method outlined in this practice permits the preparation of UHMWPE for evaluation of oxidative stability in a relatively short period of time (for example, weeks). 4.3 This practice may also be used to precondition UHMWPE test specimens prior to characterization of their physical and chemical properties. In particular, this practice may be used for preconditioning with lipids prior to oxidation induction time (OIT) testing as outlined in Test Method D3895. SCOPE 1.1 It is the intent of this practice to permit an investigator to incorporate lipids found in the synovial environment into polymeric specimens. This can be used as a preconditioning step to evaluate the oxidative stability of ultra-high-molecular-weight polyethylene (UHMWPE) materials. This practice describes a laboratory procedure for preconditioning of UHMWPE specimens. 1.2 The preconditioned UHMWPE can be aged at elevated temperature and at elevated oxygen pressure following methods of accelerated aging described in Practice F2003, to accelerate oxidation of the material and thereby allow for the evaluation of its long-term chemical stability. 1.3 The preconditioned UHMWPE can be tested without further aging using a method to evaluate oxidative stability such as oxidation induction time as described in Test Method D3895. 1.4 The methods of this practice may be used on any type of UHMWPE material intended for use in total joint arthroplasty in a synovial joint (for example, conventional, cross-linked, antioxidant stabilized, etc.). See Appendix X1. 1.5 Although the preconditioning method followed by accelerated aging described by this practice will permit an investigator to compare the oxidative stability of different UHMWPE materials, it is recognized that this method is not known to simulate the degradative mechanisms for an implant during real-time shelf aging or in vivo. The described methods have not been evaluated for mechanical testing under cyclic loading. 1.6 The preconditioning and accelerated aging methods specified herein are intended to rank the resistance to oxidation of materials as a result of the absorption of lipids, which may occur in UHMWPE following implantation, and to determine susceptibility to oxidative changes. The methods have not been evaluated for use in preconditioning of UHMWPE components for subsequent testing of mechanical or wear properties. Procedure A should not be used for preconditioning of UHMWPE components for subsequent testing of mechanical or wear properties. 1.7 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to inch-pound units that are for information only and are not considered standard. 1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and...

ASTM F3336-22 is classified under the following ICS (International Classification for Standards) categories: 83.080.20 - Thermoplastic materials. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM F3336-22 has the following relationships with other standards: It is inter standard links to ASTM D883-24, ASTM D883-23, ASTM D883-20, ASTM D883-19c, ASTM D883-19a, ASTM D883-19, ASTM D883-18a, ASTM D883-18, ASTM F2102-17, ASTM D883-17, ASTM F2102-13, ASTM F648-13, ASTM D883-12e1, ASTM D883-11, ASTM F648-10a. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM F3336-22 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: F3336 − 22
Standard Practice for
Lipid Preconditioning of Ultra-High-Molecular-Weight
Polyethylene for Accelerated Aging
This standard is issued under the fixed designation F3336; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope susceptibilitytooxidativechanges.Themethodshavenotbeen
evaluatedforuseinpreconditioningofUHMWPEcomponents
1.1 It is the intent of this practice to permit an investigator
for subsequent testing of mechanical or wear properties.
to incorporate lipids found in the synovial environment into
ProcedureAshould not be used for preconditioning of UHM-
polymeric specimens. This can be used as a preconditioning
WPEcomponentsforsubsequenttestingofmechanicalorwear
step to evaluate the oxidative stability of ultra-high-molecular-
properties.
weight polyethylene (UHMWPE) materials. This practice de-
scribes a laboratory procedure for preconditioning of UHM- 1.7 The values stated in SI units are to be regarded as
WPE specimens. standard. The values given in parentheses are mathematical
conversions to inch-pound units that are for information only
1.2 The preconditioned UHMWPE can be aged at elevated
and are not considered standard.
temperature and at elevated oxygen pressure following meth-
1.8 This standard does not purport to address all of the
ods of accelerated aging described in Practice F2003,to
safety concerns, if any, associated with its use. It is the
accelerate oxidation of the material and thereby allow for the
responsibility of the user of this standard to establish appro-
evaluation of its long-term chemical stability.
priate safety, health, and environmental practices and deter-
1.3 The preconditioned UHMWPE can be tested without
mine the applicability of regulatory limitations prior to use.
further aging using a method to evaluate oxidative stability
1.9 This international standard was developed in accor-
such as oxidation induction time as described in Test Method
dance with internationally recognized principles on standard-
D3895.
ization established in the Decision on Principles for the
1.4 Themethodsofthispracticemaybeusedonanytypeof
Development of International Standards, Guides and Recom-
UHMWPE material intended for use in total joint arthroplasty
mendations issued by the World Trade Organization Technical
in a synovial joint (for example, conventional, cross-linked,
Barriers to Trade (TBT) Committee.
antioxidant stabilized, etc.). See Appendix X1.
2. Referenced Documents
1.5 Although the preconditioning method followed by ac-
celerated aging described by this practice will permit an
2.1 ASTM Standards:
investigator to compare the oxidative stability of different
D883Terminology Relating to Plastics
UHMWPE materials, it is recognized that this method is not
D3895Test Method for Oxidative-Induction Time of Poly-
known to simulate the degradative mechanisms for an implant
olefins by Differential Scanning Calorimetry
during real-time shelf aging or in vivo. The described methods
F648Specification for Ultra-High-Molecular-Weight Poly-
have not been evaluated for mechanical testing under cyclic
ethylene Powder and Fabricated Form for Surgical Im-
loading.
plants
F2003Practice for Accelerated Aging of Ultra-High Mo-
1.6 The preconditioning and accelerated aging methods
lecular Weight Polyethylene after Gamma Irradiation in
specifiedhereinareintendedtoranktheresistancetooxidation
Air
of materials as a result of the absorption of lipids, which may
F2102Guide for Evaluating the Extent of Oxidation in
occur in UHMWPE following implantation, and to determine
ThispracticeisunderthejurisdictionofASTMCommitteeF04onMedicaland
Surgical Materials and Devices and is the direct responsibility of Subcommittee For referenced ASTM standards, visit the ASTM website, www.astm.org, or
F04.15 on Material Test Methods. contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Current edition approved Jan. 1, 2022. Published January 2022. DOI: 10.1520/ Standards volume information, refer to the standard’s Document Summary page on
F3336-22. the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
F3336 − 22
Polyethylene Fabricated Forms Intended for Surgical 5. Apparatus
Implants
5.1 Absorption Vessel—A glass container such as a beaker
2.2 ISO Standards:
or an Erlenmeyer flask that can contain the desired volume of
ISO 5834 Implants for Surgery—Ultra-High Molecular
theabsorptionmediumandthatcanbestirredandheatedsafely
Weight Polyethylene
up to 120°C, with an accuracy of 2°C.
5.2 Heating and Stirring Apparatus—A hotplate equipped
3. Terminology
with a stirring function. For the high absorption procedure
3.1 Definitions—For definitions of terms in this practice
performed at 120°C, it will be necessary to stir the medium
relating to plastics, refer toTerminology D883. For definitions
during absorption to maintain homogeneity of the sample
of terms in this practice relating to UHMWPE, refer to
surfaceexposure.Anoilbathshallbeplacedontheheatingand
Specification F648 and ISO 5834.
stirring apparatus to create a heating environment which can
3.2 Definitions of Terms Specific to This Standard:
maintain the temperature of the absorption medium at 120°C,
3.2.1 lipids, n—lipophilic compounds which have been
with an accuracy of 61°C. Alternative heating methods may
shown to absorb into UHMWPE from the synovial fluid (1).
be used so long as the required accuracy is obtained.
3.2.2 oxidation, n—theincorporationofoxygenintoanother
NOTE 1—Because elevated temperatures can cause lipid contamination
molecule (for example, UHMWPE) by means of a chemical
of the surfaces of the aging vessels, it is recommended that an apparatus
reaction, resulting in the formation of a chemical covalent be dedicated to the aging of lipid-containing specimens.
bond.
6. Test Specimens
3.2.3 oxidative stability, n—the resistance to oxidation in a
6.1 Specimensshallbefirstmachinedandpreconditionedin
material. A specific material can be described to have more
this form. Cubes (1 cm×1cm×1cm)are recommended.
oxidativestabilityifthechangeinitsoxidationunderdescribed
6.2 Following preconditioning, physical or chemical char-
conditions is less than that of another material under the same
acterizationtestssuchasthemeasurementofcross-linkdensity
conditions.
may be performed on smaller samples cut from the original
4. Significance and Use
(preconditioned) sample.
4.1 Thispracticesummarizestwomethodsthatmaybeused
7. Conditioning
to precondition UHMWPE by the absorption of lipids to
7.1 Ifsamplestobeusedhavebeenpreviouslyprocessedby
differentiate the simulated in vitro oxidative stability of
radiation, then samples shall be removed from their inert/
UHMWPEs, after lipid exposure.
vacuum packaging immediately prior to the procedure.
4.1.1 Procedure A, High Squalene Absorption—This
method of preconditioning with lipids may be used for com-
7.2 After completing the preconditioning procedure, speci-
parative oxidative stability testing to screen different materials mens shall be maintained at 23 6 2°C (73.4 6 3.6°F) for not
under aggressive conditions.
more than seven days, starting from the end date of
4.1.2 Procedure B, Mixed Lipid Absorption—This method incorporation, before performing further testing or accelerated
of preconditioning may be used for comparative oxidative
aging.
stability testing under mild conditions that more closely
8. Procedure
simulate in-vivo conditions.
8.1 Specimen Orientation—Test specimens shall be arrayed
4.2 This practice may be used to accelerate the oxidation of
withintheabsorptionvesselsuchthatallrelevantsurfaceshave
UHMWPE components when using elevated temperature and
equivalent access to the medium containing the lipids during
elevated oxygen pressure according to the methods of Practice
the test, preferably by stirring.
F2003. Under real-time conditions such as implantation, oxi-
dativechangestoUHMWPEformulationsmaytakemonthsor 8.2 Procedure A, High Squalene Absorption—Forprecondi-
years to produce changes that may result in deleterious tioning with lipids for comparative oxidative stability testing
mechanical performance. The method outlined in this practice under aggressive conditions, cubes of test material (1 cm ×
permits the preparation of UHMWPE for evaluation of oxida- 1cm × 1 cm) shall be immersed in preheated squalene (see
tive stability in a relatively short period of time (for example, Annex A1) at 120°C for 2 h. After 2 h, remove the samples,
allow them to cool to room temperature, and wipe them clean
weeks).
with a dry, lint-free wipe prior to storage or further testing.
4.3 This practice may also be used to precondition UHM-
8.3 Procedure B, Mixed Lipid Emulsion—For precondition-
WPE test specimens prior to characterization of their physical
and chemical properties. In particular, this practice may be ingwithlipidsforcomparativeoxidativestabilitytestingunder
mild conditions, cubes of test material (1 cm×1cm×1cm)
used for preconditioning with lipids prior to oxidation induc-
tion time (OIT) testing as outlined in Test Method D3895. shallbeimmersedinamixedlipidemulsion(seeAnnexA2)at
40°C for three weeks or until 1.0 6 0.1 mg of weight
absorption is measured, whichever occurs first. Measure the
Available fromAmerican National Standards Institute (ANSI), 25 W. 43rd St.,
absorbed mass once per week. Wipe the samples clean with a
4th Floor, New York, NY 10036, http://www.ansi.org.
dry, lint-free wipe prior to weighing. Replace with fresh
The boldface numbers in parentheses refer to a list of references at the end of
this standard. emulsion when replacing the samples after weighing.
F3336 − 22
8.4 Stability of Lipid Absorption Media—The lipids used in 9. Reporting of Specimen Preparation and Test
the procedures are often sensitive to environmental changes. Conditions
For Procedure A, squalene shall not be reused. It shall be
9.1 The written report shall include details regarding the
removed from the manufacturer or supplier’s container imme-
preparation of the test samples, the preparation of
...

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