Standard Test Method for Mercurous Nitrate Test for Copper Alloys

SIGNIFICANCE AND USE
5.1 This test method is an accelerated test for detecting the presence of residual (internal) stresses that might result in failure of individual parts in storage or in service due to stress corrosion cracking.  
5.2 This test method is not intended for use on assemblies or parts under applied stress. If used for that purpose, the results shall be for information only and not a cause for rejection of the assembly, its component parts, or the original mill product.
SCOPE
1.1 This test method describes the technique for conducting the mercurous nitrate test for residual stresses in wrought copper alloy mill products.
Note 1: For any particular copper alloy, reference should be made to the material specification.
Note 2: Test Method B858 may be considered as a possible alternative test method which does not involve the use of mercury.
Note 3: This test method is considered historically reliable for determining the potential state of residual stress in copper alloys, but not promoted for use due to the hazards relating to mercury use and environmentally appropriate disposal.  
1.2 Units—The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determines the applicability of regulatory limitations prior to use. For specific precautionary and hazard statements see Sections 1, 6, and 7. (Warning—Mercury has been designated by many regulatory agencies as a hazardous substance that can cause serious medical issues. Mercury, or its vapor, has been demonstrated to be hazardous to health and corrosive to materials. Use caution when handling mercury and mercury-containing products, or both. See the applicable product Safety Data Sheet (SDS) for additional information. The potential exists that selling mercury or mercury-containing products, or both, is prohibited by local or national law. Users must determine legality of sales in their location.)  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
30-Apr-2022
Technical Committee
B05 - Copper and Copper Alloys
Drafting Committee
B05.06 - Methods of Test

Relations

Effective Date
01-Aug-2019
Effective Date
01-Jan-2019
Effective Date
01-Mar-2018
Effective Date
01-Apr-2012
Effective Date
01-Jun-2011
Effective Date
01-Jan-2011
Effective Date
15-Nov-2009
Effective Date
01-Nov-2009
Effective Date
15-Nov-2006
Effective Date
15-May-2006
Effective Date
15-Mar-2006
Effective Date
01-Mar-2006
Effective Date
01-Nov-2005
Effective Date
10-Oct-2001
Effective Date
10-Oct-2001

Overview

ASTM B154-16(2022) - Standard Test Method for Mercurous Nitrate Test for Copper Alloys is an internationally recognized standard developed by ASTM. This test method outlines procedures to detect the presence of residual internal stresses in wrought copper alloy mill products. By immersing prepared specimens in mercurous nitrate solution, the method accelerates the detection of potential stress corrosion cracking risks that may lead to failures during storage or in-service applications.

ASTM B154 is widely referenced for its reliability but must be used with caution due to the hazards associated with mercury use and its environmental impact. While not intended for assemblies or parts under applied stress, the test provides crucial information about potential material vulnerabilities.

Key Topics

  • Purpose and Scope

    • Detects residual (internal) stress in wrought copper alloy mill products
    • Accelerates the identification of parts susceptible to stress corrosion cracking
    • Not intended for use on assemblies under load; results in such cases are informational only
  • Test Method Summary

    • Test specimen is degreased, cleaned, and immersed in an aqueous mercurous nitrate solution
    • After 30 minutes, the specimen is wiped and visually inspected for cracks indicating residual stress
  • Safety and Environmental Considerations

    • Mercury and its compounds are hazardous and regulated
    • Proper safety, health, and environmental practices are required
    • Disposal of test solutions and contaminated materials must follow regulatory requirements
  • Precision and Reporting

    • Results are based on visual examination for cracks
    • Reports should include test date, sample identification, reference to ASTM B154, and outcome (pass/fail)

Applications

ASTM B154 is a critical quality control tool for industries that process copper alloys, especially where product reliability is vital. Key areas of use include:

  • Mill Product Inspection: Identifies internal stresses in rods, wires, and tubes before they are fabricated into finished components, reducing the risk of later failures.
  • Failure Prevention: Anticipates parts at risk for stress corrosion cracking, enabling manufacturers to address potential weaknesses early.
  • Material Certification: Often used as part of material acceptance protocols or when required by copper alloy product specifications.
  • Research and Development: Assists engineers and researchers in understanding how processing affects internal stress in copper alloys.

It's important to note that due to the hazardous nature of mercury, many users consider alternative methods-such as the ASTM B858 ammonia vapor test-which do not involve mercury and pose fewer environmental concerns.

Related Standards

  • ASTM B858 - Ammonia Vapor Test for Stress Corrosion Cracking in Copper Alloys

    • Recommended as a possible alternative test that avoids mercury use.
  • ASTM B846 - Terminology for Copper and Copper Alloys

    • Provides definitions and terminology referenced in ASTM B154.
  • ASTM D1193 - Specification for Reagent Water

    • Outlines water quality requirements for preparing solutions used in the test.

Industries must also reference individual material specifications for copper alloys, as requirements for test specimen preparation and evaluation criteria can vary.

Practical Value

By providing a standardized method to identify potentially harmful residual stresses in copper alloys, ASTM B154-16(2022) helps manufacturers ensure long-term performance and safety of copper products. Its rigorous protocol supports consistent quality control, although the need for safe mercury handling and disposal imposes operational challenges. Many organizations may now opt for non-mercury alternatives to meet both safety and regulatory demands, but ASTM B154 remains a foundational reference for stress corrosion assessment in the copper industry.

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Frequently Asked Questions

ASTM B154-16(2022) is a standard published by ASTM International. Its full title is "Standard Test Method for Mercurous Nitrate Test for Copper Alloys". This standard covers: SIGNIFICANCE AND USE 5.1 This test method is an accelerated test for detecting the presence of residual (internal) stresses that might result in failure of individual parts in storage or in service due to stress corrosion cracking. 5.2 This test method is not intended for use on assemblies or parts under applied stress. If used for that purpose, the results shall be for information only and not a cause for rejection of the assembly, its component parts, or the original mill product. SCOPE 1.1 This test method describes the technique for conducting the mercurous nitrate test for residual stresses in wrought copper alloy mill products. Note 1: For any particular copper alloy, reference should be made to the material specification. Note 2: Test Method B858 may be considered as a possible alternative test method which does not involve the use of mercury. Note 3: This test method is considered historically reliable for determining the potential state of residual stress in copper alloys, but not promoted for use due to the hazards relating to mercury use and environmentally appropriate disposal. 1.2 Units—The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determines the applicability of regulatory limitations prior to use. For specific precautionary and hazard statements see Sections 1, 6, and 7. (Warning—Mercury has been designated by many regulatory agencies as a hazardous substance that can cause serious medical issues. Mercury, or its vapor, has been demonstrated to be hazardous to health and corrosive to materials. Use caution when handling mercury and mercury-containing products, or both. See the applicable product Safety Data Sheet (SDS) for additional information. The potential exists that selling mercury or mercury-containing products, or both, is prohibited by local or national law. Users must determine legality of sales in their location.) 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 5.1 This test method is an accelerated test for detecting the presence of residual (internal) stresses that might result in failure of individual parts in storage or in service due to stress corrosion cracking. 5.2 This test method is not intended for use on assemblies or parts under applied stress. If used for that purpose, the results shall be for information only and not a cause for rejection of the assembly, its component parts, or the original mill product. SCOPE 1.1 This test method describes the technique for conducting the mercurous nitrate test for residual stresses in wrought copper alloy mill products. Note 1: For any particular copper alloy, reference should be made to the material specification. Note 2: Test Method B858 may be considered as a possible alternative test method which does not involve the use of mercury. Note 3: This test method is considered historically reliable for determining the potential state of residual stress in copper alloys, but not promoted for use due to the hazards relating to mercury use and environmentally appropriate disposal. 1.2 Units—The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determines the applicability of regulatory limitations prior to use. For specific precautionary and hazard statements see Sections 1, 6, and 7. (Warning—Mercury has been designated by many regulatory agencies as a hazardous substance that can cause serious medical issues. Mercury, or its vapor, has been demonstrated to be hazardous to health and corrosive to materials. Use caution when handling mercury and mercury-containing products, or both. See the applicable product Safety Data Sheet (SDS) for additional information. The potential exists that selling mercury or mercury-containing products, or both, is prohibited by local or national law. Users must determine legality of sales in their location.) 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM B154-16(2022) is classified under the following ICS (International Classification for Standards) categories: 77.120.30 - Copper and copper alloys. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM B154-16(2022) has the following relationships with other standards: It is inter standard links to ASTM B846-19a, ASTM B846-19, ASTM B858-06(2018), ASTM B858-06(2012), ASTM B846-11a, ASTM B846-11, ASTM B846-09a, ASTM B846-09, ASTM B846-06a, ASTM B846-06, ASTM B858-06, ASTM D1193-06, ASTM B846-05, ASTM B858-01, ASTM B858-95. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM B154-16(2022) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: B154 − 16 (Reapproved 2022)
Standard Test Method for
Mercurous Nitrate Test for Copper Alloys
This standard is issued under the fixed designation B154; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope* 2. Referenced Documents
1.1 This test method describes the technique for conducting 2.1 ASTM Standards:
the mercurous nitrate test for residual stresses in wrought B846Terminology for Copper and Copper Alloys
copper alloy mill products. B858TestMethodforAmmoniaVaporTestforDetermining
NOTE 1—For any particular copper alloy, reference should be made to
Susceptibility to Stress Corrosion Cracking in Copper
the material specification.
Alloys
NOTE2—TestMethodB858maybeconsideredasapossiblealternative
D1193Specification for Reagent Water
test method which does not involve the use of mercury.
NOTE 3—This test method is considered historically reliable for
determining the potential state of residual stress in copper alloys, but not 3. Terminology
promoted for use due to the hazards relating to mercury use and
3.1 For terms related to copper and copper alloys, refer to
environmentally appropriate disposal.
Terminology B846.
1.2 Units—The values stated in SI units are to be regarded
asstandard.Nootherunitsofmeasurementareincludedinthis
4. Summary of Test Method
standard.
4.1 The prepared test specimen is completely immersed in
1.3 This standard does not purport to address all of the
the mercurous nitrate test solution for 30 min at ambient
safety concerns, if any, associated with its use. It is the
temperature. Upon removal from the solution, the test speci-
responsibility of the user of this standard to establish appro-
men is wiped and immediately examined visually for cracks.
priate safety, health, and environmental practices and deter-
Test specimen and test supplies are discarded in accordance
mines the applicability of regulatory limitations prior to use.
with all federal, state, and local requirements.
For specific precautionary and hazard statements see Sections
1,6,and7.(Warning—Mercuryhasbeendesignatedbymany
5. Significance and Use
regulatory agencies as a hazardous substance that can cause
serious medical issues. Mercury, or its vapor, has been dem- 5.1 This test method is an accelerated test for detecting the
onstrated to be hazardous to health and corrosive to materials. presence of residual (internal) stresses that might result in
Use caution when handling mercury and mercury-containing failure of individual parts in storage or in service due to stress
products,orboth.SeetheapplicableproductSafetyDataSheet corrosion cracking.
(SDS) for additional information. The potential exists that
5.2 Thistestmethodisnotintendedforuseonassembliesor
selling mercury or mercury-containing products, or both, is
parts under applied stress. If used for that purpose, the results
prohibited by local or national law. Users must determine
shall be for information only and not a cause for rejection of
legality of sales in their location.)
the assembly, its component parts, or the original mill product.
1.4 This international standard was developed in accor-
dance with internationally recognized principles on standard-
6. Reagents and Materials
ization established in the Decision on Principles for the
6.1 Purity of Reagents—Reagent grade chemicals shall be
Development of International Standards, Guides and Recom-
used in all tests. Unless otherwise indicated, it is intended that
mendations issued by the World Trade Organization Technical
all reagents conform to the specifications of the Committee on
Barriers to Trade (TBT) Committee.
Analytical Reagent of the American Chemical Society where
This test method is under the jurisdiction ofASTM Committee B05 on Copper
and Copper Alloys and is the direct responsibility of Subcommittee B05.06 on
Methods of Test. For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Current edition approved May 1, 2022. Published May 2022. Originally contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
approved in 1941. Last previous edition approved in 2016 as B154–16. DOI: Standards volume information, refer to the standard’s Document Summary page on
10.1520/B0154-16R22. the ASTM website.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
B154 − 16 (2022)
such specifications are available. Other grades may be used, shaking until there is an excess as indicated by the pink color,
provided it is first ascertained that the reagent is of sufficiently which persists for several minutes.
high purity to permit its use without lessening the accuracy of 6.5.4 Add iron (II) sulfate (FeSO ) crystals until the
the determination. solution,whenshaken,becomesclear.Thentitratethesolution
with 0.1 N potassium thiocyanate (KCNS) solution to the
6.2 Purity of Water—Unless otherwise indicated, references
appearance of a reddish brown color. Repeat this procedure
to water shall be understood to meanType IVreagent water or
with 50 mL of a standard 1% weight per volume of HgNO
better, as defined in Specification D1193.
solution.
6.3 Mercurous Nitrate Solution—The solution shall be an
6.5.5 The ratio, R, of the number of millilitres of KCNS
aqueous mercurous nitrate solution containing 10 g of mercu-
solution required to titrate the spent solution, to the number of
rousnitratesolution(HgNO )and10mLofnitricacid(HNO )
3 3
millilitres required to titrate the standard solution, determines
(sp gr 1.42) per litre of solution.
the number of millilitres, X, of 10 volume percent HgNO in 3
volume percent HNO solution required to replenish 1 L of
6.4 Preparation—The aqueous mercurous nitrate solution
spent solution. Values of R and X for a litre volume are given
shallbepreparedbyeitherofthefollowingprocedures,AorB.
in Table 1.
Used solutions may be replenished as described in 6.5.
6.4.1 Procedure A—Dissolve 11.4 g of HgNO ·2HOor
3 2
7. Hazards
10.7 g of HgNO ·H O in approximately 40 mL of distilled
3 2
water acidified with 10 mL of HNO (sp gr 1.42). After the
7.1 Warning—Mercury is a definite health hazard in use
crystals are completely dissolved, dilute the solution with
and disposal.
water to 1000 mL. (Warning—The mercurous nitrate crystals
7.2 Suggested Mercurous Nitrate Disposal:
areobtainableinboththemonohydrateanddihydrateformand
7.2.1 To mercurous nitrate solutions add sodium hydroxide
should be handled with caution because of their highly toxic
(NaOH) to pH 10 to 11.
effects.) (Warning—When weighing crystals, the weight of
7.2.2 Filter precipitated mercury and other heavy metals.
the water of crystallization should be taken into consideration.
7.2.3 Though the filtrate is low in free mercurous or
The mercurous nitrate crystals are photosensitive and when
mercuric ions, it must be further treated before disposal.
they have turned yellow are difficult to dissolve.) (Warning—
Care should be exercised when handling and mixing chemi-
cals. Qualified personnel using appropriate chemical-
TABLE 1 Replenishment of Spent Mercurous Nitrate Solution to
laboratorytechniquesshouldonlydothehandlingandmixing.)
1 % Concentration
6.4.2 Procedure B—Dissolve 76 g of mercury in 114 mLof
NOTE 1—X=111.1 (1− R)
diluted HNO (1 part water to 1 part HNO ) (sp gr 1.42).
3 3
Carefullydilutewithdistilledwaterto1000mL.Thisprovides
where:
a concentration of 100 g of HgNO after a slight loss due to
3 R = fractionofmercuryremaininginsolution(determinedbytitration),
heating. Add the water in small portions while stirring to
and
X = number of millilitres of 10 volume percent mercurous nitrate
prevent local overdilution.This gradual dilution, together with
solution to be added to 1 L of spent mercurous nit
...

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