ASTM D3455-11(2019)
(Test Method)Standard Test Methods for Compatibility of Construction Material with Electrical Insulating Oil of Petroleum Origin
Standard Test Methods for Compatibility of Construction Material with Electrical Insulating Oil of Petroleum Origin
SIGNIFICANCE AND USE
3.1 The magnitude of the changes in the electrical properties of the insulating oil are of importance in determining the contamination of the oil by the test specimen.
3.2 Physical and chemical changes in the oil such as color, interfacial tension and acidity, also indicate solubility or other adverse effects of the test specimen on the oil.
3.3 Physical changes of the test specimen such as hardness, swelling, and discoloration show the effect of the oil on the test specimen and are used to determine the suitability of the material for use in insulating oil.
3.4 A material meeting the criteria recommended does not necessarily indicate suitability for use in electrical equipment. Other properties must also be considered. Additionally, certain materials containing additives may meet the requirements of these test methods, yet be unsatisfactory when subjected to longer term evaluations. Examples of such materials are polyvinyl chloride (PVC) based compounds, nylon and elastomeric compounds.
SCOPE
1.1 These test methods cover screening for the compatibility of materials of construction with electrical insulating oil for use in electrical equipment.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
General Information
- Status
- Published
- Publication Date
- 30-Nov-2019
- Technical Committee
- D27 - Electrical Insulating Liquids and Gases
- Drafting Committee
- D27.06 - Chemical Test
Relations
- Effective Date
- 01-Mar-2024
- Effective Date
- 01-Dec-2023
- Effective Date
- 01-Apr-2020
- Refers
ASTM D3487-16 - Standard Specification for Mineral Insulating Oil Used in Electrical Apparatus - Effective Date
- 15-Jun-2016
- Refers
ASTM D3487-16e1 - Standard Specification for Mineral Insulating Oil Used in Electrical Apparatus - Effective Date
- 15-Jun-2016
- Effective Date
- 01-Dec-2014
- Effective Date
- 01-Dec-2012
- Refers
ASTM D971-12 - Standard Test Method for Interfacial Tension of Oil Against Water by the Ring Method - Effective Date
- 01-May-2012
- Effective Date
- 15-Apr-2012
- Effective Date
- 15-May-2011
- Refers
ASTM D3487-09 - Standard Specification for Mineral Insulating Oil Used in Electrical Apparatus - Effective Date
- 01-Dec-2009
- Effective Date
- 01-Oct-2009
- Refers
ASTM D3487-08 - Standard Specification for Mineral Insulating Oil Used in Electrical Apparatus - Effective Date
- 01-Nov-2008
- Effective Date
- 01-Dec-2007
- Effective Date
- 01-Nov-2007
Overview
ASTM D3455-11(2019) - Standard Test Methods for Compatibility of Construction Material with Electrical Insulating Oil of Petroleum Origin provides comprehensive procedures for assessing how construction materials interact with electrical insulating oil used in electrical equipment. Evaluating this compatibility is vital for ensuring safe operation and longevity of electrical apparatus, especially when using mineral oils as insulating media. The standard enables both manufacturers and users to effectively screen construction materials, identifying potential issues related to oil contamination and material degradation before installation in electrical systems.
Key Topics
- Screening for Compatibility: The test methods detail how to determine the effects that construction materials may have on the properties of petroleum-based electrical insulating oil, and vice versa.
- Assessment of Oil Properties: Changes in the oil's electrical, physical, and chemical characteristics-such as dielectric breakdown voltage, power factor, interfacial tension, acidity, and color-are measured to identify possible contamination or negative interactions.
- Evaluation of Material Changes: Physical changes in the tested materials, including hardness, swelling, discoloration, brittleness, and dimensional variations, are assessed after exposure to insulating oil.
- Sample Preparation and Testing: The standard specifies the preparation and conditioning of test specimens and insulating oil, including pre-drying, surface area and volume ratios, and the use of reference (control) samples for comparative evaluation.
- Interpretation of Results: Test results are compared with reference data to determine compatibility, noting any significant deviations that may indicate unsuitability for electrical equipment applications.
Applications
ASTM D3455-11(2019) is widely used across the electrical manufacturing and maintenance industry for:
- Screening New Materials: Evaluate new gaskets, wire enamels, varnishes, core-steel coatings, and other construction materials for compatibility with mineral-based insulating oils before use in transformers and similar equipment.
- Quality Control: Support manufacturers and suppliers in ensuring that materials do not adversely affect or become degraded by insulating oil, minimizing the risk of electrical failure or reduced equipment lifespan.
- Routine Maintenance and Equipment Upgrades: Verify compatibility when replacing or upgrading components in existing electrical apparatus that relies on oil insulation.
- Procurement Specifications: Provide standardized criteria for purchasing decisions, ensuring only compatible materials are selected for use with petroleum-based dielectric fluids.
Related Standards
For a comprehensive approach to testing and evaluating electrical insulating oils and materials, consider these related ASTM standards:
- ASTM D3487 - Specification for Mineral Insulating Oil Used in Electrical Apparatus
- ASTM D877 - Test Method for Dielectric Breakdown Voltage of Insulating Liquids Using Disk Electrodes
- ASTM D924 - Test Method for Dissipation Factor (or Power Factor) and Relative Permittivity of Electrical Insulating Liquids
- ASTM D971 - Test Method for Interfacial Tension of Insulating Liquids Against Water by the Ring Method
- ASTM D974 - Test Method for Acid and Base Number by Color-Indicator Titration
- ASTM D1500 - Test Method for ASTM Color of Petroleum Products (ASTM Color Scale)
- ASTM D2413 - Practice for Preparation of Insulating Paper and Board Impregnated with a Liquid Dielectric
Practical Value
Complying with ASTM D3455-11(2019) helps ensure materials used in electrical equipment maintain the reliability and safety of the oil insulation system. By identifying potential compatibility issues early, organizations can avoid costly equipment failures, maintain operational integrity, and adhere to international best practices for electrical equipment manufacturing and maintenance. This standard is recognized globally and developed in accordance with principles outlined by the World Trade Organization Technical Barriers to Trade (TBT) Committee, ensuring international relevance and acceptance.
Keywords: compatibility, construction material, electrical insulating oil, insulating oil, electrical equipment, ASTM D3455
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Frequently Asked Questions
ASTM D3455-11(2019) is a standard published by ASTM International. Its full title is "Standard Test Methods for Compatibility of Construction Material with Electrical Insulating Oil of Petroleum Origin". This standard covers: SIGNIFICANCE AND USE 3.1 The magnitude of the changes in the electrical properties of the insulating oil are of importance in determining the contamination of the oil by the test specimen. 3.2 Physical and chemical changes in the oil such as color, interfacial tension and acidity, also indicate solubility or other adverse effects of the test specimen on the oil. 3.3 Physical changes of the test specimen such as hardness, swelling, and discoloration show the effect of the oil on the test specimen and are used to determine the suitability of the material for use in insulating oil. 3.4 A material meeting the criteria recommended does not necessarily indicate suitability for use in electrical equipment. Other properties must also be considered. Additionally, certain materials containing additives may meet the requirements of these test methods, yet be unsatisfactory when subjected to longer term evaluations. Examples of such materials are polyvinyl chloride (PVC) based compounds, nylon and elastomeric compounds. SCOPE 1.1 These test methods cover screening for the compatibility of materials of construction with electrical insulating oil for use in electrical equipment. 1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
SIGNIFICANCE AND USE 3.1 The magnitude of the changes in the electrical properties of the insulating oil are of importance in determining the contamination of the oil by the test specimen. 3.2 Physical and chemical changes in the oil such as color, interfacial tension and acidity, also indicate solubility or other adverse effects of the test specimen on the oil. 3.3 Physical changes of the test specimen such as hardness, swelling, and discoloration show the effect of the oil on the test specimen and are used to determine the suitability of the material for use in insulating oil. 3.4 A material meeting the criteria recommended does not necessarily indicate suitability for use in electrical equipment. Other properties must also be considered. Additionally, certain materials containing additives may meet the requirements of these test methods, yet be unsatisfactory when subjected to longer term evaluations. Examples of such materials are polyvinyl chloride (PVC) based compounds, nylon and elastomeric compounds. SCOPE 1.1 These test methods cover screening for the compatibility of materials of construction with electrical insulating oil for use in electrical equipment. 1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ASTM D3455-11(2019) is classified under the following ICS (International Classification for Standards) categories: 29.040.10 - Insulating oils. The ICS classification helps identify the subject area and facilitates finding related standards.
ASTM D3455-11(2019) has the following relationships with other standards: It is inter standard links to ASTM D1500-24, ASTM D924-23, ASTM D971-20, ASTM D3487-16, ASTM D3487-16e1, ASTM D974-14e1, ASTM D1500-12, ASTM D971-12, ASTM D974-12, ASTM D974-11, ASTM D3487-09, ASTM D2413-99(2009), ASTM D3487-08, ASTM D1500-07, ASTM D974-07. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
ASTM D3455-11(2019) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D3455 − 11 (Reapproved 2019)
Standard Test Methods for
Compatibility of Construction Material with Electrical
Insulating Oil of Petroleum Origin
This standard is issued under the fixed designation D3455; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope D2413 Practice for Preparation of Insulating Paper and
Board Impregnated with a Liquid Dielectric
1.1 Thesetestmethodscoverscreeningforthecompatibility
D3487 Specification for Mineral Insulating Oil Used in
ofmaterialsofconstructionwithelectricalinsulatingoilforuse
Electrical Apparatus
in electrical equipment.
1.2 The values stated in SI units are to be regarded as
3. Significance and Use
standard. No other units of measurement are included in this
3.1 Themagnitudeofthechangesintheelectricalproperties
standard.
of the insulating oil are of importance in determining the
1.3 This standard does not purport to address all of the
contamination of the oil by the test specimen.
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro-
3.2 Physical and chemical changes in the oil such as color,
priate safety, health, and environmental practices and deter-
interfacial tension and acidity, also indicate solubility or other
mine the applicability of regulatory limitations prior to use.
adverse effects of the test specimen on the oil.
1.4 This international standard was developed in accor-
3.3 Physical changes of the test specimen such as hardness,
dance with internationally recognized principles on standard-
swelling, and discoloration show the effect of the oil on the test
ization established in the Decision on Principles for the
specimen and are used to determine the suitability of the
Development of International Standards, Guides and Recom-
material for use in insulating oil.
mendations issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee.
3.4 A material meeting the criteria recommended does not
necessarily indicate suitability for use in electrical equipment.
2. Referenced Documents
Other properties must also be considered.Additionally, certain
2.1 ASTM Standards:
materials containing additives may meet the requirements of
D877 Test Method for Dielectric Breakdown Voltage of
these test methods, yet be unsatisfactory when subjected to
Insulating Liquids Using Disk Electrodes
longer term evaluations. Examples of such materials are
D924 Test Method for Dissipation Factor (or Power Factor)
polyvinyl chloride (PVC) based compounds, nylon and elasto-
and Relative Permittivity (Dielectric Constant) of Electri-
meric compounds.
cal Insulating Liquids
D971 Test Method for Interfacial Tension of Insulating
4. Apparatus
Liquids Against Water by the Ring Method
4.1 Sample-Handling Apparatus:
D974 Test Method for Acid and Base Number by Color-
4.1.1 Oven, forced-draft, adjustable to 100 6 1 °C, and a
Indicator Titration
drying oven, adjustable to 105 6 5 °C.
D1500 Test Method forASTM Color of Petroleum Products
(ASTM Color Scale) 4.1.2 Glass Containers, 1-L, fitted with glass or aluminum
foil covers.
NOTE 1—Other materials have been found to be suitable as covers.
These test methods are under the jurisdiction of ASTM Committee D27 on
Electrical Insulating Liquids and Gases and are the direct responsibility of
4.2 Sample-Testing Apparatus:
Subcommittee D27.06 on Chemical Test.
Current edition approved Dec. 1, 2019. Published December 2019. Originally
4.2.1 Tensile Strength—As specified in appropriate test
approved in 1975. Last previous edition approved in 2011 as D3455 – 2011. DOI:
method.
10.1520/D3455-11R19.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or 4.2.2 Hardness—As specified in appropriate test method.
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
4.2.3 Dimensional Change—Micrometer and caliper.
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. 4.2.4 Weight Change—Analytical balance.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D3455 − 11 (2019)
5. Preparation of Test Specimen 7. Procedure
7.1 With a pair of clean tongs remove the test specimen
5.1 Test specimen size shall be such that the ratio of surface
from the oil, observe the condition, and conduct any desired
area to oil volume is four times as large as the ratio encoun-
test on the material.
teredinnormaluseinelectricalequipmentunlessthereissome
7.1.1 Typical tests on materials can include swelling or
special reason for using a different ratio (Note 2). Some
suggested ratios are as follows: dimensional change, hardness, discoloration, brittleness, etc.
7.1.2 For comparative tests use the appropriate method.
5.1.1 If the test specimen can be measured, no less than 52
cm are used with each 800 mL of oil.
7.2 The following tests on all oil specimens are suggested:
5.1.2 If the test specimen is insoluble in oil and the surface
7.2.1 Interfacial Tension—Test Method D971.
area cannot be measured, the test specimen shall be used in the
7.2.2 Neutralization Number—Test Method D974.
amount of 1 % by the weight of the oil.
7.2.3 Dielectric Strength—Test Method D877.
5.1.3 If the material is soluble in the oil, the test specimen
7.2.4 Dissipation (Power Factor)—Test Method D924.
shall be used in the amount of 0.5 % by the weight of the oil.
7.2.5 Color—Test Method D1500.
5.1.4 Varnishes and materials used as
...




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