ASTM D2835-89(2017)
(Specification)Standard Specification for Lubricant for Installation of Preformed Compression Seals in Concrete Pavements
Standard Specification for Lubricant for Installation of Preformed Compression Seals in Concrete Pavements
ABSTRACT
This specification covers a lubricant suitable for facilitating the insertion and positioning of preformed elastomeric compression seals in prepared voids (usually contraction joints) in concrete pavements. The lubricant shall be based on polychloroprene, containing only soluble phenolic resins blended together with antioxidants and acid acceptors in a suitable mixture of organic solvents. The requirements of the lubricant are based on the performance of the lubricant as measured by its solids content, homogeneity, consistency and drying rate.
SCOPE
1.1 This specification covers a lubricant suitable for facilitating the insertion and positioning of preformed elastomeric compression seals in prepared voids (usually contraction joints) in concrete pavement.
1.2 The requirements of the lubricant are based on the performance of the lubricant as measured by its solids content, homogeneity, consistency, and drying rate.
1.3 The values stated in inch-pound units are to be regarded as the standard. The metric equivalents of U.S. customary units may be approximate.
1.4 The following precautionary caveat pertains only to the test method portion, Section 7 of this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
General Information
- Status
- Published
- Publication Date
- 30-Jun-2017
- Technical Committee
- D04 - Road and Paving Materials
- Drafting Committee
- D04.34 - Preformed Joint Fillers, Sealers and Sealing Systems
Relations
- Effective Date
- 01-Jul-2017
- Effective Date
- 01-Jun-2012
- Effective Date
- 01-Feb-2008
- Effective Date
- 01-Jun-2006
- Effective Date
- 01-Apr-2005
- Effective Date
- 10-Aug-2001
- Effective Date
- 10-Mar-1997
Overview
ASTM D2835-89(2017), Standard Specification for Lubricant for Installation of Preformed Compression Seals in Concrete Pavements, sets the requirements for lubricants used in the insertion and positioning of preformed elastomeric compression seals within prepared voids or contraction joints in concrete pavements. Developed by ASTM International, this standard ensures that such lubricants deliver reliable performance to aid joint sealing operations, facilitating pavement durability and reducing maintenance needs. The specification covers the composition, performance characteristics, sampling, and packaging requirements of the lubricant, supporting quality assurance in roadway infrastructure projects.
Key Topics
Lubricant Composition:
The lubricant must be based on polychloroprene, and contain only soluble phenolic resins combined with antioxidants and acid acceptors, all blended in an appropriate mixture of organic solvents. These components improve application properties and compatibility with elastomeric seals.Performance Requirements:
The lubricant is evaluated based on:- Solids Content: Minimum of 24.0% by weight (nonvolatile content).
- Homogeneity: Must be uniform with no lumps or significant agglomerates.
- Consistency: Specified viscosity ranges for hand or machine application.
- Drying Rate: The bond strength over time is tested to ensure proper application performance during installation.
Sampling and Testing:
Samples must be representative of the batch, well-mixed before taking, and tested for conformity using standardized test methods referenced in ASTM D1644 (Nonvolatile Content of Varnishes) and ASTM D1084 (Viscosity of Adhesives).Packaging and Marking:
Lubricants must be packaged in secure, commercial containers and labeled with manufacturer data, batch numbers, weight per unit, and safety instructions.
Applications
The use of lubricants compliant with ASTM D2835 is vital for:
Concrete Pavement Joint Sealing:
Facilitates the efficient and proper installation of preformed elastomeric compression seals within contraction joints of concrete pavements, which are essential in highways, airport runways, and other paved surfaces.Durability and Maintenance:
Proper joint seal installation reduces the ingress of water and debris, thus enhancing pavement longevity and minimizing maintenance costs.Contracting and Construction Projects:
Provides clear requirements for contractors and manufacturers, ensuring bid specifications and supplier certifications align with proven performance standards for compatibility and ease of use in both manual and automated seal installations.
Related Standards
ASTM D2835 references and relates to several other industry standards, including:
ASTM D1084: Test Methods for Viscosity of Adhesives
Standard procedures to determine the flow properties of lubricant formulations, essential for application specification.ASTM D1644: Test Methods for Nonvolatile Content of Varnishes
Provides methods to verify the solids content in the lubricant, a key performance indicator.ASTM D04 Committee Standards:
Other standards under the ASTM D04 committee governing road and paving materials, especially for joint fillers, sealers, and sealing systems.
Incorporating lubricants that meet ASTM D2835 enhances the quality and reliability of joint sealing in concrete pavements, making this standard an essential reference for material suppliers, specifiers, and construction professionals involved in concrete infrastructure projects. Ensuring compliance supports project success through improved seal installation, longevity, and performance.
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Frequently Asked Questions
ASTM D2835-89(2017) is a technical specification published by ASTM International. Its full title is "Standard Specification for Lubricant for Installation of Preformed Compression Seals in Concrete Pavements". This standard covers: ABSTRACT This specification covers a lubricant suitable for facilitating the insertion and positioning of preformed elastomeric compression seals in prepared voids (usually contraction joints) in concrete pavements. The lubricant shall be based on polychloroprene, containing only soluble phenolic resins blended together with antioxidants and acid acceptors in a suitable mixture of organic solvents. The requirements of the lubricant are based on the performance of the lubricant as measured by its solids content, homogeneity, consistency and drying rate. SCOPE 1.1 This specification covers a lubricant suitable for facilitating the insertion and positioning of preformed elastomeric compression seals in prepared voids (usually contraction joints) in concrete pavement. 1.2 The requirements of the lubricant are based on the performance of the lubricant as measured by its solids content, homogeneity, consistency, and drying rate. 1.3 The values stated in inch-pound units are to be regarded as the standard. The metric equivalents of U.S. customary units may be approximate. 1.4 The following precautionary caveat pertains only to the test method portion, Section 7 of this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ABSTRACT This specification covers a lubricant suitable for facilitating the insertion and positioning of preformed elastomeric compression seals in prepared voids (usually contraction joints) in concrete pavements. The lubricant shall be based on polychloroprene, containing only soluble phenolic resins blended together with antioxidants and acid acceptors in a suitable mixture of organic solvents. The requirements of the lubricant are based on the performance of the lubricant as measured by its solids content, homogeneity, consistency and drying rate. SCOPE 1.1 This specification covers a lubricant suitable for facilitating the insertion and positioning of preformed elastomeric compression seals in prepared voids (usually contraction joints) in concrete pavement. 1.2 The requirements of the lubricant are based on the performance of the lubricant as measured by its solids content, homogeneity, consistency, and drying rate. 1.3 The values stated in inch-pound units are to be regarded as the standard. The metric equivalents of U.S. customary units may be approximate. 1.4 The following precautionary caveat pertains only to the test method portion, Section 7 of this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ASTM D2835-89(2017) is classified under the following ICS (International Classification for Standards) categories: 93.080.10 - Road construction. The ICS classification helps identify the subject area and facilitates finding related standards.
ASTM D2835-89(2017) has the following relationships with other standards: It is inter standard links to ASTM D2835-89(2012), ASTM D1644-01(2012), ASTM D1084-08, ASTM D1644-01(2006), ASTM D1084-97(2005), ASTM D1644-01, ASTM D1084-97. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
ASTM D2835-89(2017) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D2835 −89 (Reapproved 2017)
Standard Specification for
Lubricant for Installation of Preformed Compression Seals
in Concrete Pavements
This standard is issued under the fixed designation D2835; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope* 3. Classification
1.1 This specification covers a lubricant suitable for facili-
3.1 The lubricant shall be based on polychloroprene, con-
tating the insertion and positioning of preformed elastomeric taining only soluble phenolic resins blended together with
compression seals in prepared voids (usually contraction
antioxidants and acid acceptors in a suitable mixture of organic
joints) in concrete pavement. solvents.
1.2 The requirements of the lubricant are based on the
4. Requirements
performance of the lubricant as measured by its solids content,
homogeneity, consistency, and drying rate.
4.1 Homogeneity—The lubricant shall be uniform and con-
tain no lumps or agglomerates.
1.3 The values stated in inch-pound units are to be regarded
asthestandard.ThemetricequivalentsofU.S.customaryunits
4.2 SolidsContent—Thenonvolatilecontentofthelubricant
may be approximate.
shall be no less than 24.0 weight %.
1.4 The following precautionary caveat pertains only to the
4.3 Consistency—The lubricant shall exhibit a viscosity in
test method portion, Section 7 of this specification. This
one of the following ranges:
standarddoesnotpurporttoaddressallofthesafetyconcerns,
4.3.1 Type I—For hand or machine application, 3000 to
ifany,associatedwithitsuse.Itistheresponsibilityoftheuser
8000 cP.
of this standard to establish appropriate safety, health, and
4.3.2 Type II—For machine application, 8000 to 15 000 cP.
environmental practices and determine the applicability of
4.4 Drying Rate—A bond between lubricant-coated papers
regulatory limitations prior to use.
prepared after 8-min drying time shall separate completely in
1.5 This international standard was developed in accor-
less than 10 s when a 50-g load is applied in shear. A similar
dance with internationally recognized principles on standard-
bond prepared after 20-min drying time shall remain un-
ization established in the Decision on Principles for the
separated for a minimum of 10 s when a 50-g load is applied
Development of International Standards, Guides and Recom-
in shear.
mendations issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee.
5. Basis of Purchase
2. Referenced Documents
5.1 Each lot of lubricant shall be accompanied by the
manufacturer’s certified test results attesting compliance with
2.1 ASTM Standards:
this specification, unless an alternative agreement is concluded
D1084 Test Methods for Viscosity of Adhesives
D1644 Test Methods for Nonvolatile Content of Varnishes by the manufacturer and the purchaser.
6. Sampling
This specification is under the jurisdiction of ASTM Committee D04 on Road
6.1 The lubricant samples shall be a 1-quart (1-litre) aliquot
and Paving Materials and is the direct responsibility of Subcommittee D04.34 on
consisting of a composite taken when possible from three or
Preformed Joint Fillers, Sealers and Sealing Systems.
more separate containers chosen at random. Samples also shall
Current edition approved July 1, 2017. Published July 2017. Originally approved
be taken from containers which appear to be nonrepresentative
in 1969. Last previous edition approved in 2012 as D2835 – 89 (2012). DOI:
10.1520/D2835-89R17.
and shall be tested separately. Before a sample is withdrawn,
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
the contents in the container shall be mixed to uniform
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
consistency. The sample shall be placed immediately in an
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. airtight glass jar or metal can until tested.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D2835 − 89 (2017)
7. Test Methods The time upon completion of the casting of the second film of
each pair cast is recorded as the initial drying time for that pair
7.1 Homogeneity—Stir the test sample by hand for 2 min
of films.
with a spatula.Withdraw the spatula and examine the lubricant
7.4.2.2 After several minutes drying, cut off at least 1 ⁄2 in.
as it flows from the spatula for lumps or agglomerates.
(40 mm) from the bottom of the cast films and discard. After
Particles smaller in diameter than 0.015 in. (0.38 mm) shall not
drying 8 min, overlap the cut edges of the first pair 1 in. and
be considered cause for rejection.
place face-to-face to form a 1 by 2-in. area lap shear bond.
NOTE 1—At the consumer’s request, compliance with the 0.015-in.
Take care to align the two films so that a force applied along
(0.38-mm) requirement shall be determined by a sample diluted 1+4 with
their center lines will impose a direct shear force without a
Xylene through a 40-mesh sieve.
twisting movement. Form the bond by placing the overlapped
7.2 Solids Content—Determine in accordance with Method
papers on a horizontal smooth surface, placing a ⁄8-in. thick, 1
A of Test Methods D1644.
by 2-in. aluminum plate over the bond area, and placing a
500-glaboratoryweightonthisp
...




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