Standard Test Method for Trace Benzene in Hydrocarbon Solvents by Capillary Gas Chromatography

SIGNIFICANCE AND USE
4.1 This test method is similar to Test Method D4367 with the exception that capillary columns are used and intended for trace level of benzene in hydrocarbon solvents. The need for trace benzene analysis in hydrocarbon solvents arose because of the increase of more stringent regulation of benzene level in these materials.
SCOPE
1.1 This test method covers the determination by capillary gas chromatography of trace benzene in hydrocarbon solvents at levels from 1.0 to 2400 vppm.
Note 1: Lower levels of benzene may be determined by this test method. However the gas chromatography (GC) will have to be modified from those specified in this test method. The precision of the method may not apply to these lower benzene levels.  
1.2 For hazard information and guidance, see the supplier’s Safety Data Sheet.  
1.3 The values stated in SI units are to be regarded as the statement. The values in parenthesis are given for information only and are not necessarily the exact equivalent of the SI unit values.  
1.4 For purposes of determining conformance of an observed or a calculated value using this test method to relevant specifications, test result(s) shall be rounded off “to the nearest unit” in the last right-hand digit used in expressing the specification limit, in accordance with Practice E29.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Oct-2018

Relations

Effective Date
01-Oct-2008
Effective Date
01-Jun-2007
Effective Date
15-Nov-2006
Effective Date
15-Sep-2006
Effective Date
01-May-2006
Effective Date
01-Dec-2004
Effective Date
10-Dec-2002
Effective Date
10-May-2002
Effective Date
10-Jun-1999
Effective Date
10-May-1999

Overview

ASTM D6229-06(2018) - "Standard Test Method for Trace Benzene in Hydrocarbon Solvents by Capillary Gas Chromatography" - sets out procedures for accurately determining trace levels of benzene in hydrocarbon solvents. This international standard is essential due to increasingly stringent regulatory controls regarding benzene content in solvents. It utilizes capillary gas chromatography (GC) techniques to measure benzene concentrations from 1.0 to 2400 vppm, supporting compliance and product safety in industries where hydrocarbon solvents are used or manufactured.

Key Topics

  • Trace Benzene Detection: Focuses on identification and quantification of benzene at very low concentrations in hydrocarbon solvents.
  • Capillary Gas Chromatography: Employs advanced GC technology with capillary columns and a flame ionization detector for high sensitivity and selectivity.
  • Calibration and Precision: Details required systems for calibration, use of external standards, and offers equations for calculating benzene concentration with repeatability and reproducibility guidelines.
  • Sample Preparation: Describes correct sampling methods and proper conditioning of GC columns to ensure reliable test results.
  • Regulatory Compliance: Facilitates adherence to regulations concerning allowable benzene levels in chemical products for occupational and public health.
  • Safety and Environmental Guidance: Emphasizes user responsibility to follow appropriate health, safety, and environmental protocols, as well as employer and legal requirements.

Applications

The ASTM D6229-06(2018) test method is widely used in several sectors where control of benzene levels is crucial:

  • Quality Control in Manufacturing: Ensures that hydrocarbon solvents production meets quality and regulatory benchmarks for benzene content.
  • Regulatory Testing and Compliance: Assures compliance with governmental and environmental regulations for trace benzene contamination in solvents.
  • Product Certification and Labeling: Supports industry certification requirements by providing reliable trace-level benzene measurements.
  • Environmental Monitoring: Detects and quantifies benzene in samples as part of pollution control and environmentally responsible production protocols.
  • Occupational Health and Safety: Reduces occupational exposure risks by verifying that solvents meet strict benzene limits before use in workplaces.

This method is especially valuable for laboratories performing routine solvent analysis, industrial chemical producers, and organizations requiring documentation of solvent purity.

Related Standards

For comprehensive assessment and standardization, ASTM D6229-06(2018) references and aligns with several related industry standards:

  • ASTM D4367 - Test Method for Benzene in Hydrocarbon Solvents by Gas Chromatography (uses packed columns; serves as a precursor and alternative method).
  • ASTM E29 - Practice for Using Significant Digits in Test Data to Determine Conformance with Specifications (for data rounding and reporting).
  • ASTM E300 - Practice for Sampling Industrial Chemicals (standardized solvent sampling procedure).
  • ASTM D2PP - Determination of Precision and Bias Data (for method validation).

Practical Value

  • High Sensitivity and Specificity: Capillary GC allows rapid, accurate detection of trace benzene, improving safety and regulatory adherence.
  • Flexible Application Range: Suitable for benzene quantification from 1.0 vppm to 2400 vppm, with potential for even lower detection with method adaptation.
  • Supporting Documentation for Audits: Provides validated procedures for trace benzene analysis, supporting regulatory audits and quality assurance programs.

Keywords: benzene analysis, hydrocarbon solvents, capillary gas chromatography, trace benzene, ASTM D6229, solvent quality, regulatory compliance.

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Frequently Asked Questions

ASTM D6229-06(2018) is a standard published by ASTM International. Its full title is "Standard Test Method for Trace Benzene in Hydrocarbon Solvents by Capillary Gas Chromatography". This standard covers: SIGNIFICANCE AND USE 4.1 This test method is similar to Test Method D4367 with the exception that capillary columns are used and intended for trace level of benzene in hydrocarbon solvents. The need for trace benzene analysis in hydrocarbon solvents arose because of the increase of more stringent regulation of benzene level in these materials. SCOPE 1.1 This test method covers the determination by capillary gas chromatography of trace benzene in hydrocarbon solvents at levels from 1.0 to 2400 vppm. Note 1: Lower levels of benzene may be determined by this test method. However the gas chromatography (GC) will have to be modified from those specified in this test method. The precision of the method may not apply to these lower benzene levels. 1.2 For hazard information and guidance, see the supplier’s Safety Data Sheet. 1.3 The values stated in SI units are to be regarded as the statement. The values in parenthesis are given for information only and are not necessarily the exact equivalent of the SI unit values. 1.4 For purposes of determining conformance of an observed or a calculated value using this test method to relevant specifications, test result(s) shall be rounded off “to the nearest unit” in the last right-hand digit used in expressing the specification limit, in accordance with Practice E29. 1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 4.1 This test method is similar to Test Method D4367 with the exception that capillary columns are used and intended for trace level of benzene in hydrocarbon solvents. The need for trace benzene analysis in hydrocarbon solvents arose because of the increase of more stringent regulation of benzene level in these materials. SCOPE 1.1 This test method covers the determination by capillary gas chromatography of trace benzene in hydrocarbon solvents at levels from 1.0 to 2400 vppm. Note 1: Lower levels of benzene may be determined by this test method. However the gas chromatography (GC) will have to be modified from those specified in this test method. The precision of the method may not apply to these lower benzene levels. 1.2 For hazard information and guidance, see the supplier’s Safety Data Sheet. 1.3 The values stated in SI units are to be regarded as the statement. The values in parenthesis are given for information only and are not necessarily the exact equivalent of the SI unit values. 1.4 For purposes of determining conformance of an observed or a calculated value using this test method to relevant specifications, test result(s) shall be rounded off “to the nearest unit” in the last right-hand digit used in expressing the specification limit, in accordance with Practice E29. 1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D6229-06(2018) is classified under the following ICS (International Classification for Standards) categories: 71.040.50 - Physicochemical methods of analysis; 71.080.99 - Other organic chemicals. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D6229-06(2018) has the following relationships with other standards: It is inter standard links to ASTM E29-08, ASTM D4367-02(2007), ASTM E29-06b, ASTM E29-06a, ASTM E29-06, ASTM E29-04, ASTM D4367-02, ASTM E29-02e1, ASTM D4367-99, ASTM E29-93a(1999). Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D6229-06(2018) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D6229 − 06 (Reapproved 2018)
Standard Test Method for
Trace Benzene in Hydrocarbon Solvents by Capillary Gas
Chromatography
This standard is issued under the fixed designation D6229; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2. Referenced Documents
1.1 This test method covers the determination by capillary 2.1 ASTM Standards:
gas chromatography of trace benzene in hydrocarbon solvents D4367 Test Method for Benzene in Hydrocarbon Solvents
at levels from 1.0 to 2400 vppm. by Gas Chromatography
E29 Practice for Using Significant Digits in Test Data to
NOTE 1—Lower levels of benzene may be determined by this test
Determine Conformance with Specifications
method. However the gas chromatography (GC) will have to be modified
E300 Practice for Sampling Industrial Chemicals
from those specified in this test method. The precision of the method may
not apply to these lower benzene levels.
2.2 ASTM Adjuncts:
1.2 For hazard information and guidance, see the supplier’s
D2PP Determination of Precision and Bias Data
Safety Data Sheet.
3. Summary of Test Method
1.3 The values stated in SI units are to be regarded as the
statement. The values in parenthesis are given for information
3.1 A given volume of the sample is introduced into a gas
only and are not necessarily the exact equivalent of the SI unit
chromatograph equipped with two capillary columns con-
values.
nected in series by switching valve. The specimen passes first
through a short capillary column with a bounded nonpolar
1.4 For purposes of determining conformance of an ob-
phase where the components are separated by boiling point.
served or a calculated value using this test method to relevant
After octane has eluted from the first column, the components
specifications, test result(s) shall be rounded off “to the nearest
heavier than octane are back-flushed to vent. The octane and
unit” in the last right-hand digit used in expressing the
lighter components then pass through a second capillary
specification limit, in accordance with Practice E29.
column with bounded polar phase where the aromatic and
1.5 This standard does not purport to address all of the
nonaromatic components are separated. The eluted compo-
safety concerns, if any, associated with its use. It is the
nents are detected by a flame ionization detector, and the peak
responsibility of the user of this standard to establish appro-
areas are integrated electronically. The concentration of ben-
priate safety, health, and environmental practices and deter-
zene is calculated by a data processor using a response factor
mine the applicability of regulatory limitations prior to use.
determined by external standard technique.
1.6 This international standard was developed in accor-
dance with internationally recognized principles on standard-
4. Significance and Use
ization established in the Decision on Principles for the
4.1 This test method is similar to Test Method D4367 with
Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical the exception that capillary columns are used and intended for
trace level of benzene in hydrocarbon solvents. The need for
Barriers to Trade (TBT) Committee.
1 2
This test method is under the jurisdiction of ASTM Committee D01 on Paint For referenced ASTM standards, visit the ASTM website, www.astm.org, or
and Related Coatings, Materials, andApplications and is the direct responsibility of contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Subcommittee D01.35 on Solvents, Plasticizers, and Chemical Intermediates Standards volume information, refer to the standard’s Document Summary page on
Current edition approved Nov. 1, 2018. Published November 2018. Originally the ASTM website.
approved in 1998. Last previous edition approved in 2010 as D6229 – 06 (2010). Available from ASTM International Headquarters. Order Adjunct No.
DOI: 10.1520/D6229-06R18. ADJD6300.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D6229 − 06 (2018)
trace benzene analysis in hydrocarbon solvents arose because 5.9 Pipets—delivery 0.5, 1, 2, 5, 10, 25 mL capacity.
of the increase of more stringent regulation of benzene level in
5.10 Flasks—volumetric, 25, 50, 100, and 500 mLcapacity.
these materials.
6. Reagents
5. Apparatus
6.1 Purity of Reagents—All reagents shall be reagent grade
5.1 Chromatograph—Any gas chromatographic instrument
chemicals with a minimum purity of 99 + mol %.
that has a backflush system operated by a switching valve
6.1.1 Benzene.
automatically, flame ionization detector, and can be operated at
6.1.2 n-Hexane, benzene-free.
the conditions given in Table 1.
6.1.3 n-Octane, benzene-free.
5.2 Detector—The flame ionization detector shall have suf-
6.1.4 n-Nonane, benzene-free.
ficient sensitivity to detect 0.1 vppm of benzene at a peak
height of 3 times the noise level.
7. Sampling
5.3 Columns—one 2–m (6.5–ft), 0.53 mm inside diameter 7.1 Take samples of solvents to be analyzed by this test
fused silica capillary with 5-µm thick bounded methyl silicone
method using the procedures described in Practice E300.
column and one 30–m (98.5–ft), 0.53-mm inside diameter
fused silica capillary with 0.5-µm thick bounded polyethylene 8. Preparation and Conditioning of Capillary Columns
glycol column.
8.1 Both columns prescribed by this procedure shall be
obtained ready to use from reputable chromatographic suppli-
5.4 Switching Valve—A 6–port switching valve 175°C (347
ers.
°F) maximum temperature, housed in a separate, temperature-
controlled oven, that can be activated automatically by the gas
8.2 Columns shall be conditioned following column sup-
chromatograph.
plier recommended procedures before use.
5.5 Sample Inlet System—The sample inlet system shall be
9. Preparation of Gas Chromatograph
capable of split injection typically at a 1:10 split ratio.
9.1 Connect columnsAand B to the 6–port switching valve
NOTE 2—An auto injector was used in the generation of the repeatabil-
by referring to Fig. 1.
ity value of this test method, and is recommended. Manual injection with
a syringe is acceptable; however, the observed precision may not apply.
9.1.1 AdjusttheoperatingconditionstothoselistedinTable
1, but do not turn on the detector. Check the system for leaks.
5.6 Data Acquisition System:
5.6.1 Recorder—A 0 to 1 mv range recorder or equivalent,
9.2 Adjust the column flow rate as follows:
with a full-scale response time of 2 s shall be used.
9.2.1 Set the switching valve in the forward flow mode (Fig.
5.6.2 Integrator—Means shall be provided for determining
2(a))andadjusttheflowcontrollertogivetherequiredcolumn
the area of the benzene peak. This can be done by means of an
flow rate.
electronic integrator or a computer based chromatography data
9.2.2 Set the switching valve in the backflush mode (Fig. 2
system. The integrator/computer system shall have standard
(b)) and check that the column flow is as required.
chromatographic software for determining the retention times
9.2.3 Turn on the detector. Change the switching from the
and areas of eluting peaks.
forward flow to the backflush mode several times and observe
the baseline. There shall be no baseline shift resulting from the
5.7 Microsyringe—5 µL capacity.
pressure surge when the switching valves are changed. (A
5.8 Pipets—measuring 1 and 2 mL, graduated in 0.01 mL:
persistent drift indicates leaks somewhere in the system).
5, 10, and 20 mL capacity.
9.3 Determine the backflush activation time. The backflush
activation time varies for each column system and shall be
TABLE 1 Instrument Conditions Found Satisfactory for
determined experimentally as follows:
Measuring Trace Concentrations of Benzene in Hydrocarbon
Solvents 9.3.1 Prepare a solution of 0.1 v % n–octane and 0.1 v %
n–nonane in benzene-free n–hexane. With the system in the
GC Parameter Values
Detector Flame ionization detector (FID)
forward flow mode, introduce 1µLof the n–octane/n–nonane in
Column
...

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