Standard Test Method for Surface Wax Coating On Corrugated Board

SIGNIFICANCE AND USE
5.1 Wax coatings are applied to corrugated board to provide a better barrier against moisture or other agents or to provide improved appearance or abrasion resistance. These performance features are influenced by the amount of wax present on the surface.  
5.2 During most coating operations, the major portion of the wax applied will congeal on the surface, while a minor proportion will migrate into and become embedded in the fibers of the facing. This method measures only the portion on the surface.
SCOPE
1.1 This test method covers determination of the weight of wax that is present as a coating on the surface of corrugated board. This method is applicable to board to which wax has been applied by curtain coating, roll coating, or other methods; the substrate board may or may not contain impregnating (saturating) wax within its structure.  
Note 1: If it is known that the specimen has coating wax only, with no internal saturating wax, the total coating wax applied may be determined by Test Method D3344.  
1.2 The values stated in SI units are to be regarded as standard.  
1.2.1 Exception—Non-SI units given in parentheses are provided for information only.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-May-2017

Relations

Effective Date
01-May-2010
Effective Date
01-May-2005
Effective Date
01-Jan-2000

Overview

ASTM D3521-86(2017), Standard Test Method for Surface Wax Coating on Corrugated Board, establishes a standardized procedure for measuring the weight of wax present as a surface coating on corrugated board. This test method is essential in the packaging and paperboard industries, where wax coatings enhance moisture resistance, appearance, and abrasion resistance. The method specifically determines only the surface-applied wax, not wax impregnated within the board’s fibers.

Companies and laboratories involved in quality assurance, packaging solutions, and material testing benefit from using ASTM D3521-86(2017) to verify product performance and compliance with industry standards.

Key Topics

  • Purpose of Wax Coating: Wax coatings are used on corrugated board to improve moisture resistance, enhance appearance, and provide additional abrasion protection. The effectiveness of these properties is closely related to the amount of wax present on the surface.
  • Scope of the Method: The standard describes testing procedures applicable to corrugated boards treated by curtain coating, roll coating, or other surface wax application methods. It is relevant regardless of whether the substrate board contains internal impregnating (saturating) wax.
  • Measurement of Surface Wax: The procedure focuses exclusively on quantifying wax congealed on the board’s outer surface, excluding any wax that may have migrated into the paperboard structure.
  • Testing Process:
    • Delamination of the board’s facing to obtain a ripple-free sheet.
    • Mechanical scraping of the wax layer with a razor blade.
    • Weighing and calculation to determine the surface wax coating expressed as weight per unit area (grams per square meter or pounds per thousand square feet).
  • Precision and Repeatability: The method provides guidelines for repeatability and reproducibility, though close precision may be challenging due to sample variability.

Applications

ASTM D3521-86(2017) is widely used by:

  • Manufacturers of Corrugated Packaging: To ensure wax coatings meet moisture and durability requirements laid out by clients or regulatory bodies.
  • Quality Control Laboratories: For the verification of surface wax levels to meet production specifications.
  • Research and Development: To optimize coating techniques and evaluate new formulations or materials.
  • Supply Chain and Procurement: For specifying and verifying corrugated board quality in purchasing agreements.

By using this standard, stakeholders can:

  • Guarantee consistent moisture barrier properties in packaging materials.
  • Validate product claims regarding surface protection and longevity.
  • Fulfill compliance with international trade requirements and recognized quality benchmarks.

Related Standards

For a comprehensive approach to wax-treated board assessment, consider these additional ASTM standards:

  • ASTM D3344 - Standard Test Method for Total Wax Content of Corrugated Paperboard. Use this if samples contain only coating wax without internal saturating wax.
  • ASTM D585 - Practice for Sampling and Accepting a Single Lot of Paper, Paperboard, Fiberboard, and Related Product (withdrawn 2010, but referenced for sampling guidance).

These related standards further reinforce quality management protocols for paper-based packaging and enable precise specification of both surface and total wax content.


Keywords: corrugated board, surface wax coating, ASTM D3521, moisture barrier, packaging standards, wax content, quality assurance, paperboard testing

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Frequently Asked Questions

ASTM D3521-86(2017) is a standard published by ASTM International. Its full title is "Standard Test Method for Surface Wax Coating On Corrugated Board". This standard covers: SIGNIFICANCE AND USE 5.1 Wax coatings are applied to corrugated board to provide a better barrier against moisture or other agents or to provide improved appearance or abrasion resistance. These performance features are influenced by the amount of wax present on the surface. 5.2 During most coating operations, the major portion of the wax applied will congeal on the surface, while a minor proportion will migrate into and become embedded in the fibers of the facing. This method measures only the portion on the surface. SCOPE 1.1 This test method covers determination of the weight of wax that is present as a coating on the surface of corrugated board. This method is applicable to board to which wax has been applied by curtain coating, roll coating, or other methods; the substrate board may or may not contain impregnating (saturating) wax within its structure. Note 1: If it is known that the specimen has coating wax only, with no internal saturating wax, the total coating wax applied may be determined by Test Method D3344. 1.2 The values stated in SI units are to be regarded as standard. 1.2.1 Exception—Non-SI units given in parentheses are provided for information only. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 5.1 Wax coatings are applied to corrugated board to provide a better barrier against moisture or other agents or to provide improved appearance or abrasion resistance. These performance features are influenced by the amount of wax present on the surface. 5.2 During most coating operations, the major portion of the wax applied will congeal on the surface, while a minor proportion will migrate into and become embedded in the fibers of the facing. This method measures only the portion on the surface. SCOPE 1.1 This test method covers determination of the weight of wax that is present as a coating on the surface of corrugated board. This method is applicable to board to which wax has been applied by curtain coating, roll coating, or other methods; the substrate board may or may not contain impregnating (saturating) wax within its structure. Note 1: If it is known that the specimen has coating wax only, with no internal saturating wax, the total coating wax applied may be determined by Test Method D3344. 1.2 The values stated in SI units are to be regarded as standard. 1.2.1 Exception—Non-SI units given in parentheses are provided for information only. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D3521-86(2017) is classified under the following ICS (International Classification for Standards) categories: 85.060 - Paper and board. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D3521-86(2017) has the following relationships with other standards: It is inter standard links to ASTM D3344-90(2010), ASTM D3344-90(2005), ASTM D3344-90(2000)e1. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D3521-86(2017) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D3521 − 86 (Reapproved 2017)
Standard Test Method for
Surface Wax Coating On Corrugated Board
This standard is issued under the fixed designation D3521; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope D3344 Test Method for Total Wax Content of Corrugated
Paperboard
1.1 This test method covers determination of the weight of
wax that is present as a coating on the surface of corrugated
3. Terminology
board. This method is applicable to board to which wax has
3.1 Definitions:
been applied by curtain coating, roll coating, or other methods;
3.1.1 weight of wax coating—the weight of wax present as
the substrate board may or may not contain impregnating
a surface film on corrugated paperboard, expressed as weight
(saturating) wax within its structure.
per unit area, usually grams per square metre or pounds of
NOTE 1—If it is known that the specimen has coating wax only, with no
coating per thousand feet of board covered.
internal saturating wax, the total coating wax applied may be determined
3.1.1.1 Discussion—This definition excludes any portion of
by Test Method D3344.
wax that is located below the surface, that may have been
1.2 The values stated in SI units are to be regarded as
permitted to soak into the fibrous paperboard structure.
standard.
1.2.1 Exception—The values given in parentheses are pro-
4. Summary of Test Method
vided for information only.
4.1 The amount of wax present as a coating on the surface
1.3 This standard does not purport to address all of the
is determined by delaminating the coated facing to obtain a
safety concerns, if any, associated with its use. It is the
ripple-free sheet, then scraping off the wax using a razor blade
responsibility of the user of this standard to establish appro-
and calculating the wax removed.
priate safety and health practices and determine the applica-
5. Significance and Use
bility of regulatory limitations prior to use.
1.4 This international standard was developed in accor-
5.1 Wax coatings are applied to corrugated board to provide
dance with internationally recognized principles on standard-
a better barrier against moisture or other agents or to provide
ization established in the Decision on Principles for the
improved appearance or abrasion resistance. These perfor-
Development of International Standards, Guides and Recom-
mance features are influenced by the amount of wax present on
mendations issued by the World Trade Organization Technical
the surface.
Barriers to Trade (TBT) Committee.
5.2 During most coating operations, the major portion of the
wax applied will congeal on the surface, while a minor
2. Referenced Documents
proportion will migrate into and become embedded in the
2.1 ASTM Standards:
fibers of the facing. This method measures only the portion on
D585 Practice for Sampling and Accepting a Single Lot of
the surface.
Paper, Paperboard, Fiberboard, and Related Product
(Withdrawn 2010)
6. Apparatus
6.1 Sample-Trimming Equipment—A suitable trimming
board or template arrangement equipped with a razor edge
This test method is under the jurisdiction of ASTM Committee D02 on
knife for even cutting of specimens to required size, with
Petroleum Products, Liquid Fuels, and Lubricantsand is the direct responsibility of
Subcommittee D02.10 on Properties of Petroleum Waxes and Alternative Wax-like
parallel sides. (A guillotine-type paper cutter is not recom-
Materials.
mended.)
Current edition approved June 1, 2017. Published July 2017. Originally approved
in 1976. Last previous edition approved in 2012 as D3521 – 86 (2012). DOI:
6.2 Measuring Rule, steel edged, for measuring the size of
10.1520/D3521-86R17.
specimen to within 0.5 mm.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
6.3 Razor Blades, common single-edge, having a rigid rim
Standards volume information, refer to the standard’s Document Summary page on
for holding in the fingers. The blade is used for surface wax
the ASTM website.
scraping and an adequate supply of fresh blades with sharp
The last approved version of this historical standard is referenced on
www.astm.org. edges is required.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D3521 − 86 (2017)
NOTE 5—The minor amount of fibers removed with the wax scrapings
6.4 Analytical Balance, reading to nearest 1 mg.
may be ignored; this error tends to cancel the error of incomplete scraping.
Tests indicate that with normal surface scraping the fibers scraped off
7. Sampling and Test Specimen
should constitute only about 5 % of the weight of the scrapings.
7.1 From each test unit, obtained in accordance with Prac-
8.2.2 After completing the uniform scraping in one
tice D585, that is, each finished carton blank or paperboard
direction, then turn the specimen by 90° and repeat the
sheet, cut specimens free from obvious defects. Each specimen
progressive scraping. Continue turning and scraping through
should measure 100 mm by 100 mm, cut to the nearest 0.5 mm.
the next 90° and the last 90° to complete the full rotation.
Record the area of the surface to be tested, and whether it is an
Finally, inspect the specimen carefully to detect any areas with
inside or outside facing. Duplicate specimens are required from
remaining surface wax and re-scrape such areas.
each sample unit.
8.2.3 Carry out the same procedure with the duplicate facing
NOTE 2—The operator may be required to increase the replication a
...

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