SIST EN 4199-004:2015
(Main)Aerospace series - Bonding straps for aircraft - Part 004: Round bonding straps, copper, tin plated - 65 °C up to 150 °C and nickle plated - 65 °C up to 260 °C - Product Standard
Aerospace series - Bonding straps for aircraft - Part 004: Round bonding straps, copper, tin plated - 65 °C up to 150 °C and nickle plated - 65 °C up to 260 °C - Product Standard
This standard defines the required characteristics for round bonding straps in tin plated and nickel plated version, in different cross sections and lengths, with terminal lugs on both ends (same or different types) for aerospace applications.
It shall be used together with EN 4199-001.
Luft- und Raumfahrt - Masseverbinder für Luftfahrzeuge - Teil 004: Runde Masseverbinder aus Kupfer verzinnt - 65 °C bis 150 °C aus Kupfer vernickelt - 65 °C bis 260 °C - Produktnorm
Série aérospatiale - Tresses de métallisation pour avion - Partie 004 : Tresse ronde, en cuivre étamé de - 65 °C à 150 °C et en cuivre nickelé de - 65 °C à 260 °C - Norme de produit
Aeronavtika - Ozemljitvene zbiralke za letala - 004. del: Okrogle bakrene ozemljitvene zbiralke, pocinkane od -65 °C do vključno 150 °C in ponikljane od -65 °C do vključno 260 °C - Standard za proizvod
Ta standard določa zahtevane značilnosti za okrogle ozemljitvene zbiralke, pocinkane in ponikljane, z različnimi prerezi in dolžinami, s čeveljčki na obeh koncih (enak ali drugačen tip), za uporabo v aeronavtiki. Uporabljati ga je treba s standardom EN 4199-001.
General Information
- Status
- Published
- Publication Date
- 19-Jan-2015
- Technical Committee
- I13 - Imaginarni 13
- Current Stage
- 6060 - National Implementation/Publication (Adopted Project)
- Start Date
- 05-Jan-2015
- Due Date
- 12-Mar-2015
- Completion Date
- 20-Jan-2015
Relations
- Effective Date
- 01-Feb-2015
Overview
EN 4199-004:2014 (CEN) is a European product standard in the Aerospace series that specifies the required characteristics for round bonding straps for aircraft. It covers copper braid bonding straps with tin plating (class T) rated from −65 °C to 150 °C and nickel plating (class N) rated from −65 °C to 260 °C. The standard applies to straps supplied with terminal lugs on both ends (same or different types) in defined cross sections, lengths and combinations and is intended to be used together with EN 4199-001 (technical specification).
Key topics and technical requirements
- Temperature classes:
- Class T (tin plated braid and terminal lugs): −65 °C to 150 °C
- Class N (nickel plated braid and terminal lugs): −65 °C to 260 °C
- Cross-section codes and sizes: defined codes A–E (examples include A = 1.4 mm² / AWG16, B = 3.5 mm² / AWG12, C = 4.5 mm² / AWG10, D = 7 mm² / AWG8, E = 13 mm² / AWG6). Each code links to specific test current and tensile requirements.
- Terminal lugs and combinations: Predefined terminal lug types and stud diameters are given; straps can be delivered with identical or mixed lug types per tables in the product standard.
- Recommended lengths and maximum resistance: Standardized lengths (ISO 3 R10 series) with tabulated DC resistance values for each cross section and length; some additional exceptional lengths are allowed.
- Materials and qualification: Braid conductor reference to EN 4199-006; terminal lugs shall be qualified per EN 3373-001. Product qualification follows EN 9133; mechanical fatigue cycles minimum = 250 000. Resistance after specified mechanical tests shall not exceed initial resistance by more than 20% when measured with specified current.
- Marking and packaging: Designation and manufacturer’s name on packaging; designation format and optional coding rules are specified.
Applications and practical use
EN 4199-004:2014 is used to specify, procure and qualify aircraft bonding straps for electrical bonding and grounding applications within aerospace platforms. Typical practical uses include:
- Interconnecting structural elements and systems that require reliable low-resistance bonding
- Specifying strap assemblies for wire harness vendors and standard parts procurement
- Designing replacement or maintenance parts to match approved aircraft bonding configurations
Who should use this standard
- Aerospace OEMs and Tier suppliers specifying bonding hardware
- Electrical and mechanical design engineers in aviation
- Procurement and quality assurance teams verifying product conformity
- Qualification and test laboratories performing product and periodic tests
Related standards
- EN 4199-001 (Technical specification for bonding straps)
- EN 4199-006 (Round braid copper conductors for bonding straps)
- EN 3373-001 (Terminal lugs and in-line splices)
- EN 9133 (Qualification procedure for aerospace standard parts)
- ISO 3 (Preferred numbers - R series)
Frequently Asked Questions
SIST EN 4199-004:2015 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Aerospace series - Bonding straps for aircraft - Part 004: Round bonding straps, copper, tin plated - 65 °C up to 150 °C and nickle plated - 65 °C up to 260 °C - Product Standard". This standard covers: This standard defines the required characteristics for round bonding straps in tin plated and nickel plated version, in different cross sections and lengths, with terminal lugs on both ends (same or different types) for aerospace applications. It shall be used together with EN 4199-001.
This standard defines the required characteristics for round bonding straps in tin plated and nickel plated version, in different cross sections and lengths, with terminal lugs on both ends (same or different types) for aerospace applications. It shall be used together with EN 4199-001.
SIST EN 4199-004:2015 is classified under the following ICS (International Classification for Standards) categories: 49.060 - Aerospace electric equipment and systems. The ICS classification helps identify the subject area and facilitates finding related standards.
SIST EN 4199-004:2015 has the following relationships with other standards: It is inter standard links to SIST EN 4199-004:2009. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
SIST EN 4199-004:2015 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Luft- und Raumfahrt - Masseverbinder für Luftfahrzeuge - Teil 004: Runde Masseverbinder aus Kupfer verzinnt - 65 °C bis 150 °C aus Kupfer vernickelt - 65 °C bis 260 °C - ProduktnormSérie aérospatiale - Tresses de métallisation pour avion - Partie 004 : Tresse ronde, en cuivre étamé de - 65 °C à 150 °C et en cuivre nickelé de - 65 °C à 260 °C - Norme de produitAerospace series - Bonding straps for aircraft - Part 004: Round bonding straps, copper, tin plated - 65 °C up to 150 °C and nickle plated - 65 °C up to 260 °C - Product Standard49.060Aerospace electric equipment and systemsICS:Ta slovenski standard je istoveten z:EN 4199-004:2014SIST EN 4199-004:2015en,fr,de01-februar-2015SIST EN 4199-004:2015SLOVENSKI
STANDARDSIST EN 4199-004:20091DGRPHãþD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 4199-004
November 2014 ICS 49.060 Supersedes EN 4199-004:2009English Version
Aerospace series - Bonding straps for aircraft - Part 004: Round bonding straps, copper, tin plated -65 °C up to 150 °C and nickel plated -65 °C up to 260 °C - Product Standard
Série aérospatiale - Tresses de métallisation pour avion - Partie 004 : Tresse ronde, en cuivre étamé de -65 °C à 150 °C et en cuivre nickelé de -65 °C à 260 °C - Norme de produit
Luft- und Raumfahrt - Masseverbinder für Luftfahrzeuge - Teil 004: Runde Masseverbinder aus Kupfer verzinnt -65 °C bis 150 °C aus Kupfer vernickelt -65 °C bis 260 °C - Produktnorm This European Standard was approved by CEN on 11 October 2014.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 4199-004:2014 ESIST EN 4199-004:2015
Page Foreword .3 1 Scope .4 2 Normative references .4 3 Terms and definitions .4 4 Required characteristics .4 5 Quality assurance . 14 6 Designation . 14 7 Marking . 14 8 Packaging . 14
1 Scope This standard defines the required characteristics for round bonding straps in tin plated and nickel plated version, in different cross sections and lengths, with terminal lugs on both ends (same or different types) for aerospace applications. It shall be used together with EN 4199-001. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 3373-001, Aerospace series — Terminal lugs and in-line splices for crimping on electric conductors — Part 001: Technical specification EN 4199-001, Aerospace series — Bonding straps for aircraft — Part 001: Technical specification EN 4199-006, Aerospace series — Bonding straps for aircraft — Part 006: Round braid copper conductors for bonding straps, tin plated up to 150 °C or nickel plated up to 260 °C — Product standard EN 9133, Aerospace series — Quality management systems — Qualification procedure for aerospace standard parts ISO 3:1973, Preferred numbers — Series of preferred numbers 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 4199-001 apply. 4 Required characteristics 4.1 Temperature range Bonding straps, copper, tin plated braid conductor and terminal lugs, class T : −65 °C up to 150 °C. Bonding straps, copper, nickel plated braid conductor and terminal lugs, class N : −65 °C up to 260 °C. SIST EN 4199-004:2015
4.3 Cross section code A (1,4 mm2) with terminal lugs for Code 012 or AWG16 cables 4.3.1 Dimensions and masses See Figure 1, Table 2 and Table 3. Dimensions and tolerances are in millimetres.
Key 1 Terminal lug 1 2 Terminal lug 2 Figure 1 SIST EN 4199-004:2015
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