Aerospace series - Bonding straps for aircraft - Part 006: Round braid copper conductors for bonding straps, tin plated up to 150 °C or nickel plated up to 260 °C - Product standard

This standard defines the required characteristics for round braid copper conductors for round bonding straps in tin plated or nickel plated. It shall be used together with terminal lugs according to EN 3373-004.
It shall be used together with EN 4199-001.

Luft- und Raumfahrt - Masseverbinder für Luftfahrzeuge - Teil 006: Geflechtleiter aus Kupfer für Masseverbinder, verzinnt bis 150 °C oder vernickelt bis 260 °C - Produktnorm

Diese Norm legt die erforderlichen Eigenschaften an runde umflochtene Kupferleiter für runde Massever¬binder, verzinnt oder vernickelt, fest. Sie sind in Verbindung mit Kabelschuhen nach EN 3373 004 einzu¬setzen.
Die vorliegende Norm ist in Verbindung mit EN 4199 001 anzuwenden.

Série aérospatiale - Tresses de métallisation pour avion - Partie 006 : Conducteur en cuivre de section circulaire, étamé jusqu'à 150 °C ou nickelé jusqu'à 260 °C - Norme de produit

Aeronavtika - Ozemljitvene zbiralke za letala - 006. del: Okrogli pleteni bakreni vodniki za ozemljitvene zbiralke, pocinkani do 150 °C ali ponikljani do 260 °C - Standard za proizvod

General Information

Status
Published
Publication Date
07-Jan-2009
Technical Committee
I13 - Imaginarni 13
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
17-Dec-2008
Due Date
21-Feb-2009
Completion Date
08-Jan-2009

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SIST EN 4199-006:2009

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Effective Date
28-Jan-2026
Effective Date
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28-Jan-2026
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28-Jan-2026
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28-Jan-2026

Overview

SIST EN 4199-006:2009 is a crucial standard in the aerospace industry, addressing the specifications for round braid copper conductors used in bonding straps on aircraft. The document outlines the required characteristics for both tin-plated (up to 150°C) and nickel-plated (up to 260°C) round braid conductors, supporting reliable electrical grounding and bonding throughout an aircraft. The standard ensures that bonding straps achieve optimal performance, safety, and interoperability within the demanding environments of aviation.

Key Topics

  • Temperature Classes

    • Tin plated: Suitable from -65°C to 150°C
    • Nickel plated: Suitable from -65°C to 260°C
  • Material and Finish

    • Made from round copper wire in accordance with EN 13602
    • Tin plating: Minimum 0.1 μm, quality C
    • Nickel plating: Minimum 1.5 μm according to ASTM B 355
  • Configuration and Dimensions

    • Detailed structure, cross-section, and component composition specified
    • Dimensional tolerances and mass provided for consistent performance
  • Quality and Periodic Testing

    • Requirements for type approval, periodic acceptance, and maintenance of qualification, referencing EN 4199-001
  • Marking and Packaging

    • Manufacturers are identified by color-coded wire
    • Packaging must protect against damage and include standard-compliant labeling

Applications

This standard is widely applied in the aerospace sector for ensuring robust and conductive aircraft bonding solutions. Key applications include:

  • Aircraft Grounding Systems
    The round braid copper conductors form a critical component in aircraft electrical grounding, preventing static charge build-up and ensuring safe dissipation of electrical currents.

  • EMI/RFI Shielding
    Bonding straps made to this standard help minimize electromagnetic and radio frequency interference, thus protecting avionics and sensitive electronic systems.

  • Component Interconnection
    Compatible with terminal lugs as specified in EN 3373-004, allowing secure connections across various airframe elements.

  • Safety and Compliance
    The use of standard-compliant bonding straps simplifies maintenance and enhances regulatory compliance for aircraft manufacturers and operators.

Related Standards

For comprehensive implementation and interoperability, SIST EN 4199-006:2009 should be used alongside several related aerospace standards:

  • EN 4199-001
    Aerospace series - Bonding straps for aircraft - Part 001: Technical specification
  • EN 3373-004
    Aerospace series - Terminal lugs for crimping on electric cables, ring shape, copper, tin plated
  • EN 13602
    Copper and copper alloys - Drawn, round copper wire for manufacture of electrical conductors
  • ASTM B 355
    Standard specification for nickel-coated soft or annealed copper wire

Practical Value

Complying with SIST EN 4199-006:2009 provides several practical benefits:

  • Enhanced safety through reliable electrical connections essential for aircraft operation.
  • Quality assurance by adhering to proven specifications for copper conductor bonding straps.
  • Efficiency in manufacturing and maintenance due to standardized dimensions, markings, and compatibility with trusted terminal lugs.
  • Regulatory compliance with European and international aerospace standards.

By leveraging this product standard, aerospace manufacturers and operators can ensure durable, efficient, and safe bonding solutions across a wide range of aircraft types and applications.

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Standard

SIST EN 4199-006:2009

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Frequently Asked Questions

SIST EN 4199-006:2009 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Aerospace series - Bonding straps for aircraft - Part 006: Round braid copper conductors for bonding straps, tin plated up to 150 °C or nickel plated up to 260 °C - Product standard". This standard covers: This standard defines the required characteristics for round braid copper conductors for round bonding straps in tin plated or nickel plated. It shall be used together with terminal lugs according to EN 3373-004. It shall be used together with EN 4199-001.

This standard defines the required characteristics for round braid copper conductors for round bonding straps in tin plated or nickel plated. It shall be used together with terminal lugs according to EN 3373-004. It shall be used together with EN 4199-001.

SIST EN 4199-006:2009 is classified under the following ICS (International Classification for Standards) categories: 49.060 - Aerospace electric equipment and systems. The ICS classification helps identify the subject area and facilitates finding related standards.

SIST EN 4199-006:2009 has the following relationships with other standards: It is inter standard links to SIST EN 4199-001:2014, SIST EN 13602:2013, SIST EN 4199-002:2009, SIST-TS CEN/TS 16786:2018, SIST EN 4199-004:2015, SIST EN 4199-004:2009. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

SIST EN 4199-006:2009 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Aeronavtika - Ozemljitvene zbiralke za letala - 006. del: Okrogli pleteni bakreni vodniki za ozemljitvene zbiralke, pocinkani do 150 °C ali ponikljani do 260 °C - Standard za proizvodLuft- und Raumfahrt - Masseverbinder für Luftfahrzeuge - Teil 006: Geflechtleiter aus Kupfer für Masseverbinder, verzinnt bis 150 °C oder vernickelt bis 260 °C - ProduktnormSérie aérospatiale - Tresses de métallisation pour avion - Partie 006 : Conducteur en cuivre de section circulaire, étamé jusqu'à 150 °C ou nickelé jusqu'à 260 °C - Norme de produitAerospace series - Bonding straps for aircraft - Part 006: Round braid copper conductors for bonding straps, tin plated up to 150 °C or nickel plated up to 260 °C - Product standard49.060Aerospace electric equipment and systemsICS:Ta slovenski standard je istoveten z:EN 4199-006:2006SIST EN 4199-006:2009en,de01-februar-2009SIST EN 4199-006:2009SLOVENSKI
STANDARD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 4199-006
May 2006 ICS 49.060 English Version
Aerospace series - Bonding straps for aircraft -Part 006: Round braid copper conductors for bonding straps, tin plated up to 150 °C or nickel plated up to 260 °C - Product standard
Série aérospatiale - Tresses de métallisation pour avion - Partie 006 : Conducteur en cuivre de section circulaire, étamé jusqu'à 150 °C ou nickelé jusqu'à 260 °C -Norme de produit
Luft- und Raumfahrt - Masseverbinder für Luftfahrzeuge - Teil 006: Geflechtleiter aus Kupfer für Masseverbinder verzinnt bis 150 °C oder vernickelt bis 260 °C - Produktnorm This European Standard was approved by CEN on 6 February 2006.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36
B-1050 Brussels © 2006 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 4199-006:2006: ESIST EN 4199-006:2009
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