Aerospace series - Cables, electrical, for general purpose, single and multicore assembly - XLETFE Family - Part 007: Nickel plated copper - Operating temperatures, between - 65 °C and 150 °C - Dual extruded wall for open applications - UV laser printable - Product standard

This European Standard specifies the characteristics of UV laser printable, nickel plated copper conductor electrical cables Crosslinked Ethylene Tetra Fluoro Ethylene co-polymer (XLETFE) family for use in the on-board electrical systems of aircraft operating at temperatures between - 65 °C and 150 °C. The voltage rating is 600 V rms at sea level. This insulation system has been used in aerospace applications using 115 V ac (phase-to-neutral) 400 Hz and 28 V dc. Verification of the suitability of cables for use in other electrical systems is the responsibility of the user.
These cables are suitable for airframe use. In case of conflict between this standard and other referenced documents the requirements of this standard shall take precedence.

Luft- und Raumfahrt - Ein- und mehradrige elektrische Leitungen für allgemeine Verwendung - XLETFE Familie - Teil 007: Kupfer vernickelt - Betriebstemperaturen zwischen - 65 °C und 150 °C - Doppelt extrudierte Isolierung für externe Verwendung - UV-Laser bedruckbar - Produktnorm

Série aérospatiale - Câbles, électriques, d'usage général, mono et multiconducteurs - Famille XLETFE - Partie 007 : Cuivre nickelé - Températures de fonctionnement comprises entre - 65 °C et 150 °C - Fil double isolé pour applications externes - Marquable au laser U - Norme de produit

Aeronavtika - Kabli, električni, za splošne namene, eno- in večžilni - Družina XLETFE - 007. del: Ponikljani baker - Delovne temperature med -65 °C in 150 °C - Dvojno ekstrudirana izolacija za zunanjo uporabo - Možnost UV-laserskega tiskanja - Standard za proizvod

Ta evropski standard določa lastnosti električnih kablov, potiskljivih z UV-laserjem, z vodnikom iz ponikljanega bakra iz družine kopolimerov, pridobljenih z mrežno polimerizacijo etilena in tetrafluoretilena (XLETFE), za uporabo v električnih sistemih na krovu letal pri obratovalnih temperaturah med –65 in 150 °C. Nazivna napetost je 600 V RMS na morski gladini. Ta izolacijski sistem se je uporabljal v aeronavtiki pri izmenični napetosti 115 V (za fazno napetost) pri 400 Hz in 28 V pri enosmerni napetosti. Za preverjanje ustreznosti kablov za uporabo v drugih električnih sistemih je odgovoren uporabnik.
Ti kabli so primerni za uporabo na ogrodjih letal. V primeru neskladja med tem standardom in drugimi navedenimi dokumenti imajo prednost določila tega standarda.

General Information

Status
Published
Publication Date
28-Oct-2018
Technical Committee
I13 - Imaginarni 13
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
18-Oct-2018
Due Date
23-Dec-2018
Completion Date
29-Oct-2018

Relations

Effective Date
17-Oct-2018
Effective Date
12-Mar-2014

Overview

SIST EN 4611-007:2018 is a European Standard developed by CEN, specifying the characteristics of electrical cables used in aerospace applications. These cables belong to the XLETFE family, featuring nickel plated copper conductors with dual extruded insulation designed for open-air exposure. They operate reliably within a temperature range of -65 °C to 150 °C and support a voltage rating of 600 V rms at sea level. A key feature is their UV laser printable insulation, enabling clear and permanent cable marking for aerospace systems.

This standard applies to single and multicore cables intended for general-purpose use in aircraft electrical systems, widely adopted for 115 V ac (400 Hz) and 28 V dc aerospace electrical architectures. It ensures that cables meet stringent quality and performance demands, including thermal endurance, mechanical durability, and resistance to environmental factors such as UV radiation and humidity. EN 4611-007 takes precedence over other referenced documents in case of conflict.

Key Topics

  • Materials and Construction

    • Conductors are made from nickel plated copper per EN 4611-002 and EN 2083.
    • Dual extruded insulation uses Crosslinked Ethylene Tetra Fluoro Ethylene co-polymer (XLETFE) - outer layer printable by UV laser.
    • Multiple wire sizes and configurations are covered, including both single and multicore cables with detailed specifications on dimensions, resistance, and mass.
  • Operating Conditions

    • Designed for aircraft onboard electrical systems operating between −65 °C and 150 °C.
    • Voltage rating of 600 V rms at sea level, compatible with aerospace power supplies such as 115 V ac (400 Hz) and 28 V dc.
  • Testing and Quality Assurance

    • Comprehensive testing protocols specified, including electrical resistance, insulation integrity, thermal shock, ageing, bending, flammability, and abrasion resistance.
    • Tests ensure cable reliability under harsh aerospace environments with specific criteria for mechanical and electrical performance.
    • Laser markability tests confirm the suitability for UV laser printing on the cable insulation.
  • Identification and Marking

    • Cables feature manufacturer marking and color-coded cores conforming to EN 4611-002 for easy identification and traceability.
    • UV laser printable insulation supports permanent, high-contrast markings critical for aerospace maintenance and safety.

Applications

  • Aerospace Electrical Systems
    EN 4611-007 cables are primarily used in aircraft onboard electrical wiring systems. Their robustness at wide temperature ranges and electrical ratings suit power distribution, signal transmission, and avionics wiring in commercial, military, and spaceflight vehicles.

  • Airframe Cabling
    These cables are suitable for open applications on airframes, providing resistance to environmental exposure including UV radiation, temperature variations, and mechanical stresses.

  • System Compatibility
    While proven in 115 V ac (400 Hz) and 28 V dc systems, users should verify suitability for other voltages or frequencies based on specific aircraft system requirements.

  • Maintenance and Safety
    The UV laser printable feature facilitates clear labeling, reducing wiring errors and improving maintenance efficiency and safety compliance in aerospace operations.

Related Standards

  • EN 2083 - Copper or copper alloy conductors for aerospace cables, defining conductor materials and construction.
  • EN 2084 - General technical specifications for aerospace electrical cables with copper-based conductors.
  • EN 2235 - Specification for single and multicore screened and jacketed aerospace cables.
  • EN 3475-100 - Test methods for aircraft electrical cables, establishing test procedures for quality and performance verification.
  • EN 4611-002 - General requirements for XLETFE family cables, including core color coding, construction rules, and identification.

These complementary standards ensure comprehensive aerospace cable quality management, covering everything from raw materials to final testing and certification procedures essential for aviation safety and performance.


Keywords: aerospace electrical cables, nickel plated copper, XLETFE insulation, UV laser printable cables, aircraft wiring, aerospace standards, cable temperature rating, airframe cables, aircraft electrical systems, EN 4611-007, CEN aerospace standards.

Standard

SIST EN 4611-007:2018

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Frequently Asked Questions

SIST EN 4611-007:2018 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Aerospace series - Cables, electrical, for general purpose, single and multicore assembly - XLETFE Family - Part 007: Nickel plated copper - Operating temperatures, between - 65 °C and 150 °C - Dual extruded wall for open applications - UV laser printable - Product standard". This standard covers: This European Standard specifies the characteristics of UV laser printable, nickel plated copper conductor electrical cables Crosslinked Ethylene Tetra Fluoro Ethylene co-polymer (XLETFE) family for use in the on-board electrical systems of aircraft operating at temperatures between - 65 °C and 150 °C. The voltage rating is 600 V rms at sea level. This insulation system has been used in aerospace applications using 115 V ac (phase-to-neutral) 400 Hz and 28 V dc. Verification of the suitability of cables for use in other electrical systems is the responsibility of the user. These cables are suitable for airframe use. In case of conflict between this standard and other referenced documents the requirements of this standard shall take precedence.

This European Standard specifies the characteristics of UV laser printable, nickel plated copper conductor electrical cables Crosslinked Ethylene Tetra Fluoro Ethylene co-polymer (XLETFE) family for use in the on-board electrical systems of aircraft operating at temperatures between - 65 °C and 150 °C. The voltage rating is 600 V rms at sea level. This insulation system has been used in aerospace applications using 115 V ac (phase-to-neutral) 400 Hz and 28 V dc. Verification of the suitability of cables for use in other electrical systems is the responsibility of the user. These cables are suitable for airframe use. In case of conflict between this standard and other referenced documents the requirements of this standard shall take precedence.

SIST EN 4611-007:2018 is classified under the following ICS (International Classification for Standards) categories: 29.060.20 - Cables; 49.060 - Aerospace electric equipment and systems. The ICS classification helps identify the subject area and facilitates finding related standards.

SIST EN 4611-007:2018 has the following relationships with other standards: It is inter standard links to SIST EN 4611-007:2012, SIST EN 4611-007:2012. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

SIST EN 4611-007:2018 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.HUVNHJDLuft- und Raumfahrt - Ein- und mehradrige elektrische Leitungen für allgemeine Verwendung - XLETFE Familie - Teil 007: Kupfer vernickelt - Betriebstemperaturen zwischen - 65 °C und 150 °C - Doppelt extrudierte Isolierung für externe Verwendung - UV-Laser bedruckbar - ProduktnormSérie aérospatiale - Câbles, électriques, d'usage général, mono et multiconducteurs - Famille XLETFE - Partie 007 : Cuivre nickelé - Températures de fonctionnement comprises entre - 65 °C et 150 °C - Fil double isolé pour applications externes - Marquable au laser U - Norme de produitAerospace series - Cables, electrical, for general purpose, single and multicore assembly - XLETFE Family - Part 007: Nickel plated copper - Operating temperatures, between - 65 °C and 150 °C - Dual extruded wall for open applications - UV laser printable - Product standard49.060Aerospace electric equipment and systems29.060.20KabliCablesICS:Ta slovenski standard je istoveten z:EN 4611-007:2018SIST EN 4611-007:2018en,fr,de01-december-2018SIST EN 4611-007:2018SLOVENSKI
STANDARDSIST EN 4611-007:20121DGRPHãþD

EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 4611-007
October
t r s z ICS
v {ä r x r Supersedes EN
v x s sæ r r yã t r s tEnglish Version
Aerospace series æ Cablesá electricalá for general purposeá single and multicore assembly æ XLETFE Family æ Part
r r yã Nickel plated copper æ Operating temperaturesá between æ
x w
¹C and
s w r
¹C æ Dual extruded wall for open applications æ UV laser printable æ Product standard Série aérospatiale æ Câblesá électriquesá d 5usage généralá mono et multiconducteurs æ Famille XLETFE æ Partie
r r y ã Cuivre nickelé æ Températures de fonctionnement comprises entre æ
x w
¹C et
s w r
¹C æ Fil double isolé pour applications externes æ Marquable au laser U æ Norme de produit
Luftæ und Raumfahrt æ Einæ und mehradrige elektrische Leitungen für allgemeine Verwendung æ XLETFE Familie æ Teil
r r yã Kupfer vernickelt æ Betriebstemperaturen zwischen æ
x w
¹C und
s w r
¹C æ Doppelt extrudierte Isolierung für externe Verwendung æ UVæLaser bedruckbar æ Produktnorm This European Standard was approved by CEN on
t March
t r s zä
egulations which stipulate the conditions for giving this European Standard the status of a national standard without any alterationä Upætoædate lists and bibliographical references concerning such national standards may be obtained on application to the CENæCENELEC Management Centre or to any CEN memberä
translation under the responsibility of a CEN member into its own language and notified to the CENæCENELEC Management Centre has the same status as the official versionsä
CEN members are the national standards bodies of Austriaá Belgiumá Bulgariaá Croatiaá Cyprusá Czech Republicá Denmarká Estoniaá Finlandá Former Yugoslav Republic of Macedoniaá Franceá Germanyá Greeceá Hungaryá Icelandá Irelandá Italyá Latviaá Lithuaniaá Luxembourgá Maltaá Netherlandsá Norwayá Polandá Portugalá Romaniaá Serbiaá Slovakiaá Sloveniaá Spainá Swedená Switzerlandá Turkey and United Kingdomä
EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre:
Rue de la Science 23,
B-1040 Brussels
t r s z CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Membersä Refä Noä EN
v x s sæ r r yã t r s z ESIST EN 4611-007:2018

Page European foreword . 3 1 Scope . 4 2 Normative references . 4 3 Terms, definitions, symbols and abbreviations . 4 4 Materials and construction . 4
w Required characteristics . 6 6 Quality assurance . 11 7 Designation . 11 8 Identification and marking . 12 9 Packaging, labelling and delivery lengths . 12 10 Technical specification . 12
EN 2083, Aerospace series — Copper or copper alloy conductors for electrical cables — Product standard EN 2084, Aerospace series — Cablesá electricalá general purposeá with conductors in copper or copper alloy — Technical specification EN 2235, Aerospace series — Single and multicore electrical cablesá screened and jacketed — Technical specification EN 3475-100 (all parts), Aerospace series — Cablesá electricalá aircraft use — Test methods — Part
w v vã General EN 4611-002, Aerospace series — Cablesá electricalá for general purposeá single and multicore assembly — XLETFE Family — Part 002: General EN 9133, Aerospace
...

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