SIST EN 1005-4:2005+A1:2008
(Main)Safety of machinery - Human physical performance - Part 4: Evaluation of working postures and movements in relation to machinery
Safety of machinery - Human physical performance - Part 4: Evaluation of working postures and movements in relation to machinery
This European Standard presents guidance when designing machinery or its component parts in assessing and affecting health risks due only to machine-related postures and movements, i.e. during assembly, installation, operation, adjustment, maintenance, cleaning, repair, transport, and dismantlement. This European Standard specifies requirements for postures and movements without any or with only minimal external force exertion. The requirements are intended to reduce the health risks for nearly all healthy adults.
This European Standard is not applicable to the machinery, which is manufactured before the date of publication of this European Standard by CEN.
Sicherheit von Maschinen - Menschliche körperliche Leistung - Teil 4: Bewertung von Körperhaltungen und Bewegungen bei der Arbeit an Maschinen
Diese Europäische Norm enthält für die Konstruktionsphase von Maschinen und Maschinenteilen Leitsätze für die Beurteilung und Beeinflussung nur von maschinenbedingten Körperhaltungen und Bewegungen, d. h. während der Montage und der Installation, des Betriebes und der Einrichtung, der Wartung, Reinigung und Reparatur, des Transports und Abbaus einer Maschine. Diese Europäische Norm beschreibt die Anforderungen für Körperhaltungen und Bewegungen ohne oder nur bei minimaler Kraftausübung. Die Anforderungen zielen darauf ab, die Gesundheitsrisiken für nahezu alle gesunden Erwachsenen zu reduzieren.
Diese Europäische Norm gilt nicht für Maschinen, die hergestellt wurden, bevor CEN diese Europäische Norm veröffentlichte.
Sécurité des machines - Performance physique humaine - Partie 4: Evaluation des postures et mouvements lors du travail en relation avec les machines
Le présent document expose des recommandations qui, lors de la conception des machines ou de leurs éléments,
permettent d’évaluer les risques pour la santé et d’influer sur ceux-ci. Il s’agit uniquement des risques liés aux
postures et mouvements en rapport avec les machines, à savoir ceux auxquels on est confronté pendant le montage,
l’installation, le fonctionnement, la mise au point, l’entretien, le nettoyage, la réparation, le transport et le démontage.
Le présent document spécifie des prescriptions pour les postures et les mouvements n’exigeant aucune charge
externe, ou en tout état de cause, une charge externe minimale seulement. Ces prescriptions visent à réduire les
risques pour la santé de presque tous les adultes sains.
Ce document n’est pas applicable aux machines fabriquées avant la date de publication du présent document
par le CEN.
Varnost strojev - Človeške fizične zmogljivosti - 4. del: Vrednotenje delovnih položajev in gibov pri delu s stroji
General Information
Relations
Overview
EN 1005-4:2005+A1:2008 - Safety of machinery - Human physical performance - Part 4: Evaluation of working postures and movements in relation to machinery - is a CEN European standard that gives designers and safety professionals guidance for assessing and reducing health risks caused by machine-related postures and movements. It covers actions across the machine life cycle (assembly, installation, operation, adjustment, maintenance, cleaning, repair, transport and dismantlement) where postures and movements involve no or minimal external force. The standard aims to reduce musculoskeletal risk for nearly all healthy adults and includes Amendment A1 (2008). It is not applicable to machines manufactured before its publication.
Key topics and requirements
- Scope of assessment: Focus on posture- and movement-related risks (static and dynamic) without significant external force exertion.
- Stepwise risk assessment: A structured approach distinguishing:
- Evaluation without operators (drawing/CAD/manikin review), and
- Evaluation with operators (prototype/full-size testing).
- Ergonomic design inputs: Establish the operator population (anthropometry), perform task analysis, identify required ergonomic data (work surface height, space, visual and control demands).
- Task analysis elements: Break tasks into sequential events; capture visual, control (hand/foot), stability and force demands, movement frequency and duration.
- Body-region guidance: Specific evaluation and risk-assessment guidance for trunk, upper arm, head/neck and other body parts (see clause structure).
- Design goals: Avoid awkward postures (kneeling, crouching, excessive trunk flexion), reduce high-frequency movements, and enable posture variation (sitting/standing/walking).
- Data use: Encourage collection and analysis of operator data and field evidence to inform redesigns.
Applications and who uses it
- Machinery and equipment designers integrating ergonomic safety during concept, detailed design and prototyping.
- Ergonomists and human factors specialists conducting risk assessments of machine tasks.
- Safety engineers and compliance officers ensuring conformity with European machine safety requirements.
- Manufacturers and maintenance planners optimizing workplaces and maintenance procedures to reduce musculoskeletal disorders.
- Procurement teams specifying ergonomic criteria in machine selection.
Practical benefits include reduced worker fatigue and injury risk, improved productivity and quality, and clearer documentation for regulatory compliance and CE marking support.
Related standards and references
EN 1005-4 is part of the EN 1005 series and cross-references key ergonomics and machine-safety standards, for example:
- EN 1005-1 / EN 1005-2 / EN 1005-3 (Human performance series)
- EN ISO 12100 (machine safety - basic concepts)
- ISO 11226 (evaluation of static working postures)
- EN ISO 14738, EN 547 series (anthropometric data)
- EN 614-1, EN 894 series (ergonomic design of controls and displays)
EN 1005-4 also includes informative Annexes relating it to EU Directives (e.g., 2006/42/EC). Use this standard alongside related CEN/CENELEC standards when performing machinery risk assessments focused on posture and movement.
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Sicherheit von Maschinen - Menschliche körperliche Leistung - Teil 4: Bewertung von Körperhaltungen und Bewegungen bei der Arbeit an MaschinenSécurité des machines - Performance physique humaine - Partie 4: Evaluation des postures et mouvements lors du travail en relation avec les machinesSafety of machinery - Human physical performance - Part 4: Evaluation of working postures and movements in relation to machinery13.180ErgonomijaErgonomics13.110Varnost strojevSafety of machineryICS:Ta slovenski standard je istoveten z:EN 1005-4:2005+A1:2008SIST EN 1005-4:2005+A1:2008en,fr,de01-december-2008SIST EN 1005-4:2005+A1:2008SLOVENSKI
STANDARD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 1005-4:2005+A1
October 2008 ICS 13.110; 13.180 Supersedes EN 1005-4:2005 English Version
Safety of machinery - Human physical performance - Part 4: Evaluation of working postures and movements in relation to machinery
Sécurité des machines - Performance physique humaine - Partie 4: Evaluation des postures et mouvements lors du travail en relation avec les machines
Sicherheit von Maschinen - Menschliche körperliche Leistung - Teil 4: Bewertung von Körperhaltungen und Bewegungen bei der Arbeit an Maschinen This European Standard was approved by CEN on 17 February 2005 and includes Amendment 1 approved by CEN on 18 August 2008.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36
B-1050 Brussels © 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1005-4:2005+A1:2008: ESIST EN 1005-4:2005+A1:2008
Relationship between this European Standard and the Essential Requirements of EU Directive 98/79/EC.20 Annex ZB (informative)
!!!!Relationship between this
European
Standard and the Essential Requirements of EU Directive 2006/42/EC"""".21 Bibliography.22 SIST EN 1005-4:2005+A1:2008
1 This European Standard is under preparation by CEN/TC 122/WG 4 "Biomechanics". SIST EN 1005-4:2005+A1:2008
The provisions of this European Standard can be supplemented or modified by a type C standard. For machines which are covered by the scope of a type C standard and which have been designed and built according to the provisions of that standard, the provisions of that type C standard take precedence over the provisions of this type B standard. SIST EN 1005-4:2005+A1:2008
2 This European Standard is under preparation by CEN/TC 122/WG 4 "Biomechanics". SIST EN 1005-4:2005+A1:2008
EN ISO 12100-1:2003 apply. 4 Requirements 4.1 General It is recommended that those using this European Standard should first refer to EN 1050, EN ISO 12100-1,
EN ISO 12100-2, and EN 614-1. The requirements conveyed by this European Standard formally apply to all machine-related actions. Assessing each individual action may be impracticable, therefore those actions which are frequently undertaken or are infrequent but may give rise to risk of pain, fatigue or disorder shall be part of the risk assessment. NOTE It is emphasised that the requirements in this European Standard should not be used to regulate work organisation. Above all, machinery design shall allow for variation between and while sitting, standing, and walking. Awkward body postures and movements shall be avoided (e.g. kneeling, crouching). Good design shall encourage low frequency movements and avoid painful and tiring postures and high frequency movements (see 4.3). This European Standard adopts a stepwise risk assessment approach for assessing postures and movements as part of the machinery design process (see Figure 1). The approach detailed in this European Standard makes a distinction between: Evaluation without operators: When there is no full-size model/prototype of the machinery or its parts currently available (see 4.2.5); Evaluation with operators: When a full-size model/prototype of the machinery or its parts is available (see 4.2.6). Clause 4.2 provides guidance during the various design stages. Clause 4.3 provides the risk assessment procedure for determining the acceptability of postures and movements. It is emphasised that there may be information available or obtainable on the use and consequences of particular designs and tasks performed. Provision shall be made for the collection and use of this data. This data shall be analysed to determine whether current designs and practices are adequate or whether a redesign of the machine is needed. The use of inexperienced subjects to perform established tasks may sometimes identify problems that experienced operators have learned to avoid. 4.2 Guidance towards risk assessment 4.2.1 General Five main stages of the design process based on ergonomic tasks, as outlined in EN 614-1, are discussed in more detail (see 4.2.2 to 4.2.6 and Figure 1 (texts printed in bold)). SIST EN 1005-4:2005+A1:2008
NOTE The numbers in the boxes and the texts to the right refer to sections in this European Standard. Figure 1 — Flow chart illustrating the risk assessment approach
4.2.2 Establish the operator population A design shall accommodate the full range of intended operators. When considering the postures and movements of operators, it is important to determine the range of body dimensions of the operator population, the general principles of which are described in EN 614-1. The ergonomic tasks described in 4.2.4 to 4.2.6 rely on the selected body dimensions. 4.2.3 Perform a task analysis Each task the operator is required to perform shall be identified and broken down into its individual components to produce a series of sequential events. All visual, control (hand/foot), stability, and force demands shall be determined for each of these events. The ergonomic tasks described in 4.2.4 to 4.2.6 are dependent upon this information. Furthermore, possible movement frequencies and work durations required with the machine shall be considered. The risk assessment described in 4.3.2 to 4.3.5 is dependent upon this information. 4.2.4 Identify the ergonomic data required When considering the postures and movements of operators, EN ISO 14738 provides the ergonomic data required in any design process, i.e., with respect to: Selecting the main working posture (sitting, standing, standing with a buttock rest); Machinery dimensions (space/area demands, work surface height/slope). 4.2.2 acceptableacceptable redesign redesign not acceptable not acceptable 4.2.3 4.2.4 4.2.5 4.3 4.2.6 Establish the operator populationPerform a task analysis Evaluate at the drawing-table/CAD-screenRisk assessment Evaluate with operators Risk assessment Identify the ergonomic data required4.3 SIST EN 1005-4:2005+A1:2008
Posture or movement may be adversely affected by the type and orientation of a hand grip/contact or pedal. For example, inappropriate orientation of the hand grip axis may create an unfavourable elevated upper arm; Stability demands: Posture may be affected by the need to support the body, or body parts, at the machinery. For example, when undertaking precision work, a low surface used to support the elbows can cause excessive forward bending of the trunk. When there is a need to exert a force, reference shall be made to EN 1005-2, EN 1005-3, and prEN 1005-5. EN 894-1, EN 894-2, and EN 894-3 provide ergonomics requirements for the design of displays and control actuators. 4.2.5 Evaluate at the drawing-table/CAD-screen Early in the design process a comparison shall be made between the body dimensions of the intended operator population (see 4.2.2) and the machinery dimensions. A number of methods may be used: standards (e.g. EN 547-1, EN 547-2, EN 547-3, EN ISO 14738), body templates or computer manikins. It is recommended that a template or manikin be positioned in natural postures to simulate tasks, and that the risk assessment described in 4.3 of this European Standard be performed. If the design turns out to be ‘not acceptable', the user of this European Standard should go back to an earlier design stage and modify the design. This procedure should be repeated as many times as necessary, before going to 4.2.6. 4.2.6 Evaluate with operators It is required to simulate tasks at least once by actual operators (selected test subjects representing the intended operator population) with a full-size model/prototype of the machinery or
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Frequently Asked Questions
SIST EN 1005-4:2005+A1:2008 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Safety of machinery - Human physical performance - Part 4: Evaluation of working postures and movements in relation to machinery". This standard covers: This European Standard presents guidance when designing machinery or its component parts in assessing and affecting health risks due only to machine-related postures and movements, i.e. during assembly, installation, operation, adjustment, maintenance, cleaning, repair, transport, and dismantlement. This European Standard specifies requirements for postures and movements without any or with only minimal external force exertion. The requirements are intended to reduce the health risks for nearly all healthy adults. This European Standard is not applicable to the machinery, which is manufactured before the date of publication of this European Standard by CEN.
This European Standard presents guidance when designing machinery or its component parts in assessing and affecting health risks due only to machine-related postures and movements, i.e. during assembly, installation, operation, adjustment, maintenance, cleaning, repair, transport, and dismantlement. This European Standard specifies requirements for postures and movements without any or with only minimal external force exertion. The requirements are intended to reduce the health risks for nearly all healthy adults. This European Standard is not applicable to the machinery, which is manufactured before the date of publication of this European Standard by CEN.
SIST EN 1005-4:2005+A1:2008 is classified under the following ICS (International Classification for Standards) categories: 13.110 - Safety of machinery; 13.180 - Ergonomics. The ICS classification helps identify the subject area and facilitates finding related standards.
SIST EN 1005-4:2005+A1:2008 has the following relationships with other standards: It is inter standard links to SIST EN 1005-4:2005. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
SIST EN 1005-4:2005+A1:2008 is associated with the following European legislation: EU Directives/Regulations: 2006/42/EC, 98/37/EC, EUR-PUB; Standardization Mandates: M/079, M/396. When a standard is cited in the Official Journal of the European Union, products manufactured in conformity with it benefit from a presumption of conformity with the essential requirements of the corresponding EU directive or regulation.
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The article is about a European Standard called SIST EN 1005-4:2005+A1:2008, which focuses on the safety of machinery and human physical performance. It provides guidance on evaluating and improving working postures and movements related to machinery. The standard aims to reduce health risks for healthy adults during various tasks such as assembly, operation, maintenance, and transport. However, it does not apply to machinery manufactured before the publication of this standard.








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