Connectors for electronic equipment - Tests and measurements -- Part 16-8: Mechanical tests on connections and terminations - Test 16h: Insulating grip effectiveness (crimped connections)

IEC 60512-16-8:2008 details a standard test method to assess the effectiveness of an insulation grip to hold the insulation of a cable/wire under specified conditions.

Steckverbinder für elektronische Einrichtungen - Mess- und Prüfverfahren - Teil 16-8: Mechanische Prüfungen an Kontakten und Anschlüssen - Prüfung 16h: Isolationshalterung bei Crimpverbindungen

Connecteurs pour équipements électroniques - Essais et mesures -- Partie 16-8: Essais mécaniques des contacts et des sorties - Essai 16h: Efficacité du manchon isolant (connexions serties)

La CEI 60512-16-8:2008 détaille une méthode d'essai normalisée pour évaluer l'efficacité d'un manchon isolant pour maintenir l'isolation d'un câble/fil dans des conditions spécifiées.

Konektorji za elektronsko opremo - Preskušanje in meritve - 16-8. del: Mehanski preskusi kontaktov in priključkov - Preskus 16h: Učinkovitost izolacijskega stiska (stisnjeni spoji) (IEC 60512-16-8:2008)

General Information

Status
Published
Publication Date
23-Sep-2008
Technical Committee
I11 - Imaginarni 11
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
15-Sep-2008
Due Date
20-Nov-2008
Completion Date
24-Sep-2008

Overview

SIST EN 60512-16-8:2008 is a European standard developed by CLC, aligned with IEC 60512-16-8:2008, focusing on connectors for electronic equipment. It provides a standardized test method to evaluate the insulating grip effectiveness specifically for crimped cable connections. The test ensures that the insulation grip in connectors securely holds the insulation of cables or wires during mechanical stress under specified conditions. This standard is part of the wider IEC 60512 series which covers tests and measurements on connectors and their mechanical and electrical properties.

Key Topics

  • Scope and Purpose
    The standard applies primarily to connectors under the jurisdiction of IEC Technical Committee 48 but can be used for similar devices when specified. Its objective is to determine the reliability of the insulation grip in crimped connections, verifying mechanical retention of cable insulation.

  • Test Specimen Preparation
    Specimens must include crimp contacts or terminal ends attached to cables with the largest and smallest insulation sizes specified for the grip. Proper crimping is essential, and cables should be held solely by the insulation grip to simulate actual operational stress.

  • Test Methodology
    The crimped connection is subjected to mechanical bending by winding the wire around a mandrel matching specified dimensions. The wire is wound for at least one complete turn, applying tension to maintain contact and stress. The test involves cycling the wire bending at least ten times, bending in multiple directions to evaluate grip effectiveness from various angles.

  • Pre-Conditioning and Environmental Considerations
    The test is conducted under normal laboratory temperature unless otherwise stated, recognizing that temperature influences insulation flexibility. Any pre-conditioning of samples required by the detail specification must be applied.

  • Examination and Evaluation
    Visual inspections are performed before and after testing to detect defects or damage. Post-test evaluation includes verifying that the conductor remains securely held and undamaged by removing the conductor and examining it, ensuring the grip’s mechanical integrity is maintained.

  • Specification Details for Testing
    The standard also details requirements to be specified when the test is applied, including preconditioning, cable sizes, number of test specimens, tooling details, lubricant use, tension applied, and number of cycles.

Applications

  • Connector Quality Assurance
    Ensures connectors used in electronic and electromechanical assemblies meet stringent mechanical retention criteria for wire insulation, vital for component reliability and safety.

  • Connector Design Validation
    Manufacturers use this test to validate new crimp designs and materials ensuring the insulation grip can withstand expected mechanical stresses in service.

  • Compliance and Regulatory Testing
    Provides a benchmark test method referenced in technical specifications and product certifications, facilitating compliance with international and regional standards.

  • Failure Analysis and Improvement
    Enables identification of weak points in crimped connector assemblies, contributing to improved product robustness and enhanced electrical performance over product life cycles.

Related Standards

  • EN 60512-1-1:2002 – This standard covers general examination tests, including visual inspections essential before and after conducting mechanical tests like those defined in EN 60512-16-8.

  • IEC 60512 Series – A comprehensive set of standards detailing various tests and measurements for connectors used in electronic equipment, including mechanical, electrical, and environmental testing procedures.

  • IEC 60512-16-7 – Related mechanical testing on connections and terminations which may complement the insulating grip effectiveness test.


Keywords: EN 60512-16-8, IEC 60512-16-8, insulating grip effectiveness, crimped connections, mechanical tests, electronic connectors, connector testing standard, cable insulation retention, crimp contact testing, connector quality assurance, electromechanical components testing.

Standard

SIST EN 60512-16-8:2008

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9 pages
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Frequently Asked Questions

SIST EN 60512-16-8:2008 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Connectors for electronic equipment - Tests and measurements -- Part 16-8: Mechanical tests on connections and terminations - Test 16h: Insulating grip effectiveness (crimped connections)". This standard covers: IEC 60512-16-8:2008 details a standard test method to assess the effectiveness of an insulation grip to hold the insulation of a cable/wire under specified conditions.

IEC 60512-16-8:2008 details a standard test method to assess the effectiveness of an insulation grip to hold the insulation of a cable/wire under specified conditions.

SIST EN 60512-16-8:2008 is classified under the following ICS (International Classification for Standards) categories: 19.060 - Mechanical testing; 31.220.10 - Plug-and-socket devices. Connectors. The ICS classification helps identify the subject area and facilitates finding related standards.

SIST EN 60512-16-8:2008 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


SLOVENSKI STANDARD
01-november-2008
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SUHVNXVLNRQWDNWRYLQSULNOMXþNRY3UHVNXVK8þLQNRYLWRVWL]RODFLMVNHJDVWLVND
VWLVQMHQLVSRML  ,(&
Connectors for electronic equipment - Tests and measurements -- Part 16-8: Mechanical
tests on connections and terminations - Test 16h: Insulating grip effectiveness (crimped
connections)
Steckverbinder für elektronische Einrichtungen - Mess- und Prüfverfahren - Teil 16-8:
Mechanische Prüfungen an Kontakten und Anschlüssen - Prüfung 16h:
Isolationshalterung bei Crimpverbindungen
Connecteurs pour équipements électroniques - Essais et mesures -- Partie 16-8: Essais
mécaniques des contacts et des sorties - Essai 16h: Efficacité du manchon isolant
(connexions serties)
Ta slovenski standard je istoveten z: EN 60512-16-8:2008
ICS:
19.060 Mehansko preskušanje Mechanical testing
31.220.10 9WLþLLQYWLþQLFHNRQHNWRUML Plug-and-socket devices.
Connectors
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN 60512-16-8
NORME EUROPÉENNE
July 2008
EUROPÄISCHE NORM
ICS 31.220.10
English version
Connectors for electronic equipment -
Tests and measurements -
Part 16-8: Mechanical tests on connections and terminations -
Test 16h: Insulating grip effectiveness (crimped connections)
(IEC 60512-16-8:2008)
Connecteurs  Steckverbinder
pour équipements électroniques - für elektronische Einrichtungen -
Essais et mesures - Mess- und Prüfverfahren -
Partie 16-8: Essais mécaniques Teil 16-8: Mechanische Prüfungen
des contacts et des sorties - an Kontakten und Anschlüssen -
Essai 16h: Efficacité du manchon isolant Prüfung 16h: Isolationshalterung
(connexions serties) bei Crimpverbindungen
(CEI 60512-16-8:2008) (IEC 60512-16-8:2008)

This European Standard was approved by CENELEC on 2008-06-01. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Cyprus, the
Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Central Secretariat: rue de Stassart 35, B - 1050 Brussels

© 2008 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 60512-16-8:2008 E
Foreword
The text of document 48B/1871/FDIS, future edition 1 of IEC 60512-16-8, prepared by SC 48B,
Connectors, of IEC TC 48, Electromechanical components and mechanical structures for electronic
equipment, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as
EN 60512-16-8 on 2008-06-01.
This standard is to be read in conjunction with EN 60512-1 and EN 60512-1-100 which explains the
structure of the EN 60512 series.
The following dates were fixed:
– latest date by which the EN has to be implemented
at national level by publication of an identical
(dop) 2009-03-01
national standard or by endorsement
– latest date by which the national standards conflicting
(dow) 2011-06-01
with the EN have to be withdrawn
Annex ZA has been added by CENELEC.
__________
Endorsement notice
The text of the International Standard IEC 60512-16-8:2008 was approved by CENELEC as a European
Standard without any modification.
__________
- 3 - EN 60512-16-8:2008
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications

The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

NOTE  When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.
Publication Year Title EN/HD Year

1) 2)
IEC 60512-1-1 - Connectors for electronic equipment - Tests EN 60512-1-1 2002
and measurements -
Part 1-1: General examination - Test 1a:
Visual examination
1)
Undated reference.
2)
Valid edition at date of issue.

IEC 60512-16-8
Edition 1.0 2008-05
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Connectors for electronic equipment – Tests and measurements –
Part 16-8: Mechanical tests on connections and terminations – Test 16h:
Insulating grip effectiveness (crimped connections)

Connecteurs pour équipements électroniques – Essais et mesures –
Partie 16-8: Essais mécaniques des contacts et des sorties – Essai 16h:
Efficacité du manchon isolant (connexions serties)

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
F
CODE PRIX
ICS 31.220.10 ISBN 2-8318-9785-8

– 2 – 60512-16-8 © IEC:2008
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
CONNECTORS FOR ELECTRONIC EQUIPMENT –
TESTS AND MEASUREMENTS –
Part 16-8: Mechanical tests on connections and terminations –
Test 16h: Insulating grip effectiveness (crimped connections)

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sen
...

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