Petrol filling stations - Part 3: Safety requirements for construction and performance of shear valves

This document specifies safety and environmental requirements for the construction and performance of shear valves to be fitted to metering pumps, dispensers, and/or satellite delivery systems installed at petrol filling stations and used to dispense liquid fuels and aqueous urea solution into the tanks of motor vehicles, boats and light aircraft and into portable containers at flow rates up to 200 l · min−1.
This document applies to fuels and their vapours of subdivision Group IIA according to EN ISO/IEC 80079-20-1 and also aqueous urea solution according to ISO 22241-1.
The requirements apply to shear valves at ambient temperatures from −20 °C to +40 °C with the possibility for an extended temperature range.
This document pays particular attention to mechanical and hydraulic characteristics.
This document does not apply to equipment dispensing compressed or liquefied gases.

Tankstellen - Teil 3: Sicherheitstechnische Anforderungen an Bau- und Arbeitsweise von Abscherventilen

Dieses Dokument legt die sicherheitstechnischen und Umweltanforderungen an den Bau und die Arbeitsweise von Abscherventilen an Zapfsäulen, druckversorgten Zapfsäulen und/oder Nebenzapfstellen fest, die an Tankstellen installiert werden für die Abgabe von flüssigen Kraftstoffen und wässriger Harnstofflösung in Tanks von Kraftfahrzeugen, Booten und Leichtflugzeugen sowie in tragbare Behälter bei Durchflussraten von bis zu 200 l · min−1.
Dieses Dokument gilt für Kraftstoffe der Unterbereichsgruppe IIA und deren Dämpfe nach EN ISO/IEC 80079-20-1 und auch für wässrige Harnstofflösung nach ISO 22241-1.
Die Anforderungen gelten für Abscherventile bei Umgebungstemperaturen zwischen −20 °C und +40 °C, wobei ein erweiterter Temperaturbereich möglich ist.
In diesem Dokument werden besonders die mechanischen und hydraulischen Eigenschaften berücksichtigt.
Dieses Dokument gilt nicht für Ausrüstung, die für die Abgabe von verflüssigten oder verdichteten Gasen vorgesehen ist.

Stations-service - Partie 3 : Exigences de sécurité relatives à la construction et aux performances des raccords de sécurité

Le présent document spécifie les exigences relatives à la construction et aux performances en matière de sécurité et de protection de l’environnement des vannes de sécurité à monter sur des distributeurs avec/sans pompe immergée et/ou systèmes de livraison satellites installés sur stations-service et utilisés pour distribuer des carburants liquides et une solution aqueuse d'urée dans les réservoirs de véhicules à moteur, de bateaux, d’avions légers et dans des réservoirs portables, à des débits pouvant atteindre 200 l · min-1.
Le présent document s’applique aux carburants et leurs vapeurs du Groupe de subdivision IIA conformément à l’EN ISO/IEC 80079-20-1, mais également à la solution aqueuse d'urée conformément à l’ISO 22241-1.
Les exigences s’appliquent aux raccords cassants à des températures de –20 °C à +40 °C avec la possibilité d’étendre la plage de température.
Le présent document accorde une importance particulière aux caractéristiques mécaniques et hydrauliques.
Le présent document ne s’applique pas à l’équipement distribuant des gaz comprimés ou liquéfiés.

Bencinski servisi - 3. del: Varnostne zahteve za izdelavo in lastnosti varovalnih ventilov

General Information

Status
Published
Public Enquiry End Date
03-Dec-2018
Publication Date
15-Nov-2021
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
01-Oct-2021
Due Date
06-Dec-2021
Completion Date
16-Nov-2021

Relations

Standard
SIST EN 13617-3:2021
English language
22 pages
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Standards Content (Sample)


SLOVENSKI STANDARD
01-december-2021
Nadomešča:
SIST EN 13617-3:2012
Bencinski servisi - 3. del: Varnostne zahteve za izdelavo in lastnosti varovalnih
ventilov
Petrol filling stations - Part 3: Safety requirements for construction and performance of
shear valves
Tankstellen - Teil 3: Sicherheitstechnische Anforderungen an Bau- und Arbeitsweise von
Abscherventilen
Stations-service - Partie 3 : Exigences de sécurité relatives à la construction et aux
performances des raccords de sécurité
Ta slovenski standard je istoveten z: EN 13617-3:2021
ICS:
75.200 Oprema za skladiščenje Petroleum products and
nafte, naftnih proizvodov in natural gas handling
zemeljskega plina equipment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN 13617-3
EUROPEAN STANDARD
NORME EUROPÉENNE
September 2021
EUROPÄISCHE NORM
ICS 75.200 Supersedes EN 13617-3:2012
English Version
Petrol filling stations - Part 3: Safety requirements for
construction and performance of shear valves
Stations-service - Partie 3 : Exigences de sécurité Tankstellen - Teil 3: Sicherheitstechnische
relatives à la construction et aux performances des Anforderungen an Bau- und Arbeitsweise von
raccords de sécurité Abscherventilen
This European Standard was approved by CEN on 14 June 2021.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2021 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 13617-3:2021 E
worldwide for CEN national Members.

Contents Page
European foreword . 4
1 Scope . 5
2 Normative references . 5
3 Terms and definitions . 6
4 Explosion protection measures . 7
5 Construction . 7
5.1 General requirements . 7
5.2 Specific requirements . 7
5.3 Classes of construction . 8
5.4 Threads . 8
6 Physical properties . 8
7 Operational requirements . 8
8 Tests . 10
8.1 General . 10
8.2 Type tests . 10
8.3 Production acceptance tests . 10
8.4 Routine tests . 10
9 Information for use . 11
9.1 General . 11
9.2 Marking and instruction . 11
10 Environmental aspects . 11
Annex A (normative) Instructions — Guide for items to be included in manufacturers’
installation and user manual . 12
Annex B (normative) Test methods . 13
B.1 General requirements . 13
B.2 Pressure test of liquid shear valves (routine test) . 13
B.3 Main valve test of liquid shear valve (routine test) . 13
B.4 Pressure relief valve test (routine test) . 14
B.5 Liquid compatibility preconditioning (type test) . 14
B.6 Pressure test (type test) . 14
B.7 Main valve test (type test) . 14
B.8 Check valve test (class I only) (type test) . 15
B.9 Pressure relief valve test (class I only) (type test). 15
B.10 Thermal link test 1 (class I and class II only) (type test and production acceptance
test) . 15
B.11 Thermal link test 2 (class I and class II only) (type test and production acceptance
test) . 15
B.12 Main valve closure test of liquid shear valves (type test and production acceptance
test) . 16
B.13 Main valve closure test of vapour shear valves (type test and production acceptance
test) . 16
B.14 Fire resistance test 1 (type test) . 16
B.15 Fire resistance test 2 (type test) . 17
B.16 Pressure test of vapour shear valves (routine test) . 17
B.17 Main valve test of vapour shear valve (routine test) . 17
Annex C (informative) Environmental aspects . 18
Annex ZA (informative) Relationship between this European Standard and the essential
requirements of Directive 2014/34/EU aimed to be covered . 20
Bibliography . 22

European foreword
This document (EN 13617-3:2021) has been prepared by Technical Committee CEN/TC 393 “Equipment
for storage tanks and for filling stations”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by March 2022, and conflicting national standards shall be
withdrawn at the latest by March 2024.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 13617-3:2012.
In comparison with the 2012 edition, the following significant changes were made:
— shear valves for aqueous urea solution added;
— testing for vapour shear valves further differentiated from testing for fuel shear valves. Tests B.16,
and B.17 are introduced;
— fire resistance test B.14 and B15 introduced and pass/fail criteria defined in Table 3;
— the liquid compatibility preconditioning fluid for shear valves is defined in EN 13617-1.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive 2014/34/EU.
For relationship with EU Directive, see informative Annex ZA, which is an integral part of this document.
EN 13617 consists of four parts:
— Part 1: Safety requirements for construction and performance of metering pumps, dispensers and
remote pumping units;
— Part 2: Safety requirements for construction and performance of safe breaks for use on metering pumps
and dispensers;
— Part 3: Safety requirements for construction and performance of shear valves;
— Part 4: Safety requirements for construction and performance of swivels for use on metering pumps and
dispensers.
Any feedback and questions on this document should be directed to the users’ national standards body.
A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North
Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United
Kingdom.
1 Scope
This document specifies safety and environmental requirements for the construction and performance
of shear valves to be fitted to metering pumps, dispensers, and/or satellite delivery systems installed at
petrol filling stations and used to dispense liquid fuels and aqueous urea solution into the tanks of motor
−1
.
vehicles, boats and light aircraft and into portable containers at flow rates up to 200 l · min
This document applies to fuels and their vapours of subdivision Group IIA according to
EN ISO/IEC 80079-20-1 and also aqueous urea solution according to ISO 22241-1.
The requirements apply to shear valves at ambient temperatures from −20 °C to +40 °C with the
possibility for an extended temperature range.
This document pays particular attention to mechanical and hydraulic characteristics.
This document does not apply to equipment dispensing compressed or liquefied gases.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 1127-1:2019, Explosive atmospheres - Explosion prevention and protection - Part 1: Basic concepts and
methodology
EN 13617-1:2021, Petrol filling stations - Part 1: Safety requirements for construction and performance of
metering pumps, dispensers and remote pumping units
EN IEC 60079-0:2018, Explosive atmospheres - Part 0: Equipment - General requirements
(IEC 60079-0:2017)
EN ISO 80079-36:2016, Explosive atmospheres - Part 36: Non-electrical equipment for explosive
atmospheres - Basic method and requirements (ISO 80079-36:2016)
ISO 7-1:1994, Pipe threads where pressure-tight joints are made on the threads — Part 1: Dimensions,
tolerances and designation
ISO 11925-3:1997, Reaction to fire tests — Ignitability of building products subjected to direct impingement
of flame — Part 3: Multi-source test
ISO 22241-1:2019, Diesel engines — NOx reduction agent AUS 32 — Part 1: Quality requirements
3 Terms and definitions
For the purposes of this document, the terms and definitions given in EN 13617-1:2021 and the following
apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https://www.iso.org/obp
— IEC Electropedia: available at https://www.electropedia.org/
3.1
shear valve
component whose function is to prevent continuous liquid flow or vapour release in the event of impact
or fire
3.2
main valve
normally open valve on the inlet side, closing when the shear valve operates
3.3
main valve
normally open valve on the outlet side, closing when the shear valve operates
3.4
pressure relief valve
valve to allow liquid to return to the pipework below the dispenser if pressure in the dispenser increases
beyond a defined level
3.5
separation zone
part of the shear valve designed to be the first section to fracture when stressed
3.6
mechanical link
device to activate the closing mechanism automatically to stop the flow of liquid when the shear valve
breaks
3.7
thermal detector
device to activate the closing mechanism automatically to stop the flow of liquid when the temperature
in the vicinity of the shear valve exceeds the operating temperature
3.8
test plug
device to allow pressure testing of associated pipework
3.9
mounting point
rigid attachment facility on the inlet and outlet sections of the shear valve
4 Explosion protection measures
4.1 Explosion protection measures shall be taken in accordance with EN 1127-1:2019 and
EN 13617-1:2021, Annex B.
4.2 The shear valve shall be explosion protected and shall be Category 2G, Group II, EPL Gb in
accordance with EN ISO 80079-36:2016. When a shear valve has a vapour path, the vapour path shall be
Category 1G, Group II, EPL Ga in accordance with EN ISO 80079-36:2016. The shear valve shall fulfil the
requirements for temperature Class T3 and Group IIA in accordance with EN IEC 60079-0:2018 or
EN ISO 80079-36:2016.
5 Construction
5.1 General requirements
5.1.1 All electrical and non-electrical equipment and components, intended for use in potentially
explosive atmospheres, shall be designed and constructed according to good engineering practice and in
conformity with the required categories/EPLs for Group II equipment to ensure avoidance of any ignition
source. To classify the category/EPL of the equipment it shall be subjected to an ignition hazard
assessment in accordance with EN ISO 80079-36:2016, 5.2.
5.1.2 All materials used in the construction shall be chemically and dimensionally stable under known
service conditions. Materials likely to come into contact with fuels in both liquid and vapour phases shall
be resistant to attack by these fuels. Conformity shall be demonstrated by testing in accordance with
Clause 8.
5.1.3 Light alloys when used shall conform to EN IEC 60079-0:2018, 8.3. If other specifications for
explosion protected equipment impose more stringent requirements then the more stringent
requirement shall apply.
5.1.4 All components shall be of corrosion resistant material or shall be provided with a corrosion
resistant protective coating.
5.1.5 Outside surfaces likely to be handled shall be free of sharp edges.
5.2 Specific requirements
5.2.1 Means shall be provided to connect the shear valve to input and output pipework. The means
selected shall not fail at forces less than the design shear force of the shear valve.
5.2.2 The shear valve shall be so designed that after fracture of the weak section, the input and output
sections shall be completely decoupled.
5.2.3 The shear valve shall not have a means to prevent the main valve from closing completely when
it is operated by the weak section or by the thermal detector.
5.2.4 The thermal detector shall be so constructed that when it operates the main valve closes.
5.2.5 Shear valves for liquids may include a manual means of closing the main valve (liquid) for
maintenance purposes.
5.2.6 Test plugs, where fitted to shear valves in liquid containment systems, shall be on the inlet side
of the main valve.
5.3 Classes of construction
Shear valves are classified in accordance with Table 1.
Table 1 — Classes of construction
Valve type Class
I II III
Main valve Yes Yes Yes
Thermal detector Yes Yes No
Check valve Yes No No
Pressure relief valve Yes No No
Class I and II for liquid pressure systems, and Class III for vapour systems only.
5.4 Threads
Input and output threads shall be in accordance with ISO 7-1:1994.
6 Physical properties
The physical properties of the shear valve shall conform to Table 2 when tested by the methods indicated.
Table 2 — Physical properties of shear valve
Physical property Requirement Test method
Liquid compatibility (preconditioning) Clause 5 B.5
Electrostatic properties EN ISO 80079-36:2016, 6.7 EN ISO 80079-36:2016
Fire resistance No catastrophic failure B.14
Characteristics body and/or internal components to Metallic enclosure —
prevent dangerous, mechanically generated, sparks requirements of
(resistance to sparking), including during separation EN IEC 60079-0:2018, 8.3
of inlet and outlet sections
7 Operational requirements
The shear valve shall conform to the operational requirements according to Table 3 and Table 4 when
tested by the methods indicated.
Table 3 — Operational requirements
Item Requirement Test
method
Housing of liquid No quantifiable leakage, as evidenced by bubbles, or permanent B.2
shear valves deformation visible to an eye with normal visual acuity.
Housing of vapour No quantifiable leakage, as evidenced by bubbles, or permanent B.16
shear valves deformation visible to an eye with normal visual acuity.
Main valve of No quantifiable leakage, as evidenced by bubbles, or permanent B.3
liquid shear valves deformation visible to an eye with normal visual acuity.
Main valve of No quantifiable leakage, as evidenced by bubbles, or permanent B.17
vapour shear deformation visible to an eye with normal visual acuity.
valves
Pressure relief There shall be a continuous leak through the relief valve. B.4
valve test
Housing B.6.5 No catastrophic damage B.6
B.6.7 No leakage
Main valve B.7.5 No catastrophic damage B.7
B.7.7 No leakage
Check valve No quantifiable leakage or permanent deformation visible to an eye B.8
(class I only) with normal visual acuity.
Pressure relief There shall be a continuous leak through the relief valve. B.9
valve (class I only)
Thermal link 1 Main valve shall remain open. B.10
(class I and class II
only)
Thermal link 2 Main valve shall be closed. B.11
(class I and class II
only)
Main valve closure Main valve shall be closed. There shall be no continuous leakage past B.12
main valve. Weak section shall have permitted separation of the inlet
(Shear valve for
and outlet sections at a bending moment of ≤ 880 Nm.
liquids)
Main valve closure Main valve shall be closed. There shall be no continuous leakage past B.13
main valve. Weak section shall have permitted separation of the inlet
(Shear valve for
and outlet sections at
...

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