SIST EN ISO 15547-1:2006

SLOVENSKI STANDARD
SIST EN ISO 15547-1:2006
01-september-2006
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Petroleum, petrochemical and natural gas industries - Plate-type heat exchangers - Part
1: Plate-and-frame heat exchangers (ISO 15547-1:2005)
Erdöl-, petrochemische und Erdgasindustrie - Plattenwärmetauscher - Teil 1:
Plattenwärmeaustauscher (ISO 15547-1:2005)
Industries du pétrole, de la pétrochimie et du gaz naturel - Echangeurs thermiques a
plaques - Partie 1: Echangeurs thermiques a plaques et cadre (ISO 15547-1:2005)
Ta slovenski standard je istoveten z: EN ISO 15547-1:2005
ICS:
71.120.30 Prenosniki toplote Heat exchangers
75.180.20 Predelovalna oprema Processing equipment
SIST EN ISO 15547-1:2006 en,fr
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN ISO 15547-1:2006

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SIST EN ISO 15547-1:2006
EUROPEAN STANDARD
EN ISO 15547-1
NORME EUROPÉENNE
EUROPÄISCHE NORM
November 2005
ICS 75.180.20; 27.060.30 Supersedes EN ISO 15547:2001
English Version
Petroleum, petrochemical and natural gas industries - Plate-type
heat exchangers - Part 1: Plate-and-frame heat exchangers
(ISO 15547-1:2005)
Industries du pétrole, de la pétrochimie et du gaz naturel - Erdöl-, petrochemische und Erdgasindustrie -
Echangeurs thermiques à plaques - Partie 1: Echangeurs Plattenwärmetauscher - Teil 1: Plattenwärmetauscher (ISO
thermiques à plaques et cadre (ISO 15547-1:2005) 15547-1:2005)
This European Standard was approved by CEN on 28 October 2005.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Central Secretariat or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2005 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 15547-1:2005: E
worldwide for CEN national Members.

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SIST EN ISO 15547-1:2006

EN ISO 15547-1:2005 (E)





Foreword


This document (EN ISO 15547-1:2005) has been prepared by Technical Committee ISO/TC 67
"Materials, equipment and offshore structures for petroleum and natural gas industries" in
collaboration with Technical Committee CEN/TC 12 "Materials, equipment and offshore
structures for petroleum, petrochemical and natural gas industries", the secretariat of which is
held by AFNOR.

This European Standard shall be given the status of a national standard, either by publication of
an identical text or by endorsement, at the latest by May 2006, and conflicting national standards
shall be withdrawn at the latest by May 2006.

This document supersedes EN ISO 15547:2001.

According to the CEN/CENELEC Internal Regulations, the national standards organizations of
the following countries are bound to implement this European Standard: Austria, Belgium,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary,
Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.


Endorsement notice

The text of ISO 15547-1:2005 has been approved by CEN as EN ISO 15547-1:2005 without any
modifications.

2

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SIST EN ISO 15547-1:2006


INTERNATIONAL ISO
STANDARD 15547-1
First edition
2005-11-01

Petroleum, petrochemical and natural gas
industries — Plate-type heat
exchangers —
Part 1:
Plate-and-frame heat exchangers
Industries du pétrole, de la pétrochimie et du gaz naturel — Échangeurs
thermiques à plaques —
Partie 1: Échangeurs thermiques à plaques et cadre




Reference number
ISO 15547-1:2005(E)
©
ISO 2005

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SIST EN ISO 15547-1:2006
ISO 15547-1:2005(E)
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©  ISO 2005
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means,
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Published in Switzerland

ii © ISO 2005 – All rights reserved

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SIST EN ISO 15547-1:2006
ISO 15547-1:2005(E)
Contents Page
Foreword. iv
Introduction . iv
1 Scope .1
2 Normative references .1
3 Terms and definitions .1
4 General.4
5 Proposal information required .4
6 Drawings and other data requirements.5
7 Design .6
8 Materials .12
9 Fabrication.13
10 Inspection and testing.13
11 Preparation for shipment .14
Annex A (informative) Recommended practice .15
Annex B (informative) Plate-and-frame heat exchanger checklist.18
Annex C (informative) Plate-and-frame heat exchanger data sheets .19
Bibliography .26

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SIST EN ISO 15547-1:2006
ISO 15547-1:2005(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 15547-1 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures
for petroleum, petrochemical and natural gas industries, Subcommittee SC 6, Processing equipment and
systems.
This first edition of ISO 15547-1, together with ISO 15547-2, cancels and replaces ISO 15547:2000, of which
it constitutes a technical revision.
ISO 15547 consists of the following parts, under the general title Petroleum, petrochemical and natural gas
industries — Plate-type heat exchangers:
⎯ Part 1: Plate-and-frame heat exchangers
⎯ Part 2: Brazed aluminium plate-fin heat exchangers
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SIST EN ISO 15547-1:2006
ISO 15547-1:2005(E)
Introduction
Users of this part of ISO 15547 should be aware that further or differing requirements may be needed for
individual applications. This part of ISO 15547 is not intended to inhibit a vendor from offering, or the
purchaser from accepting, alternative equipment or engineering solutions for the individual application. This
may be particularly applicable where there is an innovative or developing technology. Where an alternative is
offered, the vendor should identify any variations from this part of ISO 15547 and provide details.
This part of ISO 15547 requires the purchaser to specify certain details and features.
A bullet (z) at the beginning of a clause or subclause indicates a requirement for the purchaser to make a
decision or provide information (for information, a checklist is provided in Annex B).
In this part of ISO 15547, where practical, US Customary units are included in parentheses for information.
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SIST EN ISO 15547-1:2006

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SIST EN ISO 15547-1:2006
INTERNATIONAL STANDARD ISO 15547-1:2005(E)

Petroleum, petrochemical and natural gas industries —
Plate-type heat exchangers —
Part 1:
Plate-and-frame heat exchangers
1 Scope
This part of ISO 15547 gives requirements and recommendations for the mechanical design, materials
selection, fabrication, inspection, testing, and preparation for shipment of plate-and-frame heat exchangers for
use in petroleum, petrochemical and natural gas industries. It is applicable to gasketed, semi-welded and
welded plate-and-frame heat exchangers.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 8501-1, Preparation of steel substrates before application of paints and related products — Visual
assessment of surface cleanliness — Part 1: Rust grades and preparation grades of uncoated steel
substrates and of steel substrates after overall removal of previous coatings
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1
drip tray
tray that is able to collect droplets from an entire heat exchanger plate pack
3.2
end plate
plate which prevent the fluids in a plate-and-frame heat exchanger from contacting the fixed and removable
covers
NOTE There are two end plates, one at each end of the plate-and-frame heat exchanger.
3.3
frame
assembly that provides the structural support and pressure containment of a plate-and-frame heat exchanger
3.4
welded plate pack
plate pack where the gaskets have been replaced by welds
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SIST EN ISO 15547-1:2006
ISO 15547-1:2005(E)
3.5
heat transfer area
sum of the surface areas of one side of all plates in contact with both heat-transfer fluids
NOTE Areas of end plates are not included.
3.6
item number
purchaser’s identification number for a plate-and-frame heat exchanger
3.7
minimum design metal temperature
lowest metal temperature at which pressure-containing elements can be subjected to design pressure
EXAMPLE Ambient temperature, process fluid temperature.
3.8
pass plate
plate used to change the direction of flow of a stream in a plate-and-frame heat exchanger with two or more
passes
3.9
plate
sheet of material precision-pressed or -formed into a corrugated pattern
3.10
plate chevron angle
angle formed between the corrugated plate pattern and the horizontal
3.11
plate-and-frame heat exchanger
assembly of a gasketed, semi-welded or welded plate pack and its supporting frame
See Figure 1.
3.12
plate gap
b
height to the underside of a corrugation of a plate
See Figure 2.
3.13
plate pack
grouping of all plates contained within a frame
3.14
port
inlet or outlet opening in the plate
3.15
pressure design code
recognized pressure vessel standard specified or agreed by the purchaser
EXAMPLE ASME Section VIII, EN 13445.
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SIST EN ISO 15547-1:2006
ISO 15547-1:2005(E)
3.16
semi-welded plate pair
two adjacent plates welded together where the weld replaces the function of a gasket
NOTE Gaskets are used to seal adjacent semi-welded plate pairs
3.17
shroud
removable covering for the top and sides of the plate pack of the plate-and-frame heat exchanger, which
provides protection in the event of a spray leak or fire
3.18
structural welding code
recognized structural welding code specified or agreed by the purchaser

Key
1 mounting feet 6 tie bolts
2 plate pack 7 guide bar (bottom)
3 fixed cover 8 carrying bar (top)
4 movable cover 9 connections, studded or flanged
5 support column 10 tie nuts
Figure 1 — Typical single-pass plate-and-frame heat exchanger
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SIST EN ISO 15547-1:2006
ISO 15547-1:2005(E)

b = p − t
Key
b plate gap
t plate thickness
p compressed pitch per plate
Figure 2 — Plate gap
4 General
z 4.1 The pressure design code shall be specified or agreed by the purchaser. Pressure components (i.e.
covers, tie bolts, tie nuts and connections) shall comply with the pressure design code and the supplemental
requirements in this part of ISO 15547.
The structural welding code shall be specified or agreed by the purchaser.
Annex A provides some recommended mechanical and design details for information. Annex A also includes
some precautions for consideration when specifying fouling margin, fireproof shrouds and plate gaskets.
z 4.2 The vendor shall comply with the applicable local regulations specified by the purchaser.
5 Proposal information required
5.1 The vendor shall complete all information requested on the data sheet. Annex C provides suitable
formats.
5.2 For components whose terms and definitions are not fully identified by Clause 3, the vendor shall
describe the details of construction and assembly.
5.3 The vendor shall include a detailed description of any exception to the specified requirements.
5.4 The first-time use of a plate-and-frame heat exchanger design, component or material by the vendor for
the purchaser’s intended service shall be clearly indicated by the vendor.
5.5 The vendor shall state the anticipated life of the proposed gaskets in the specified service and in
storage. Special requirements for gasket storage to maintain gasket shelf-life shall be specified.
5.6 The vendor shall state the method of support used for the movable cover.
5.7 The vendor shall supply a recommended spare parts list for each plate-and-frame heat exchanger.
5.8 If a fireproof shroud is specified, the plate-and-frame heat exchanger vendor shall submit proof that the
proposed design has passed suitable type testing.
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SIST EN ISO 15547-1:2006
ISO 15547-1:2005(E)
6 Drawings and other data requirements
6.1 Drawings
6.1.1 The vendor shall submit general arrangement drawings for each plate-and-frame heat exchanger for
review. The drawings shall include the following information:
a) service, item number, project name and location, vendor’s shop order number and purchaser’s order
number;
b) design pressure, test pressure, maximum design temperature, minimum design metal temperature and
any restrictions regarding testing or operation of the plate-and-frame heat exchanger;
c) dimensions and location of supports;
d) overall exchanger dimensions;
e) maximum and minimum compressed plate pack length;
f) side clearance required for plate removal;
g) mass of the plate-and-frame heat exchanger, both empty and full of water;
h) centre of gravity of the exchanger for empty and operating conditions;
i) corrosion allowance;
j) material specifications for all components;
k) allowable forces and moments on connections;
l) size, flange rating and facing, location, orientation, and flow identification of all connections;
m) applicable design codes;
n) number of plates installed and maximum number of plates for specified frame;
o) gasket materials and attachment method (e.g. glued, clip-on, etc.).
6.1.2 The vendor shall recommend the tools needed for the assembly and maintenance of the
plate-and-frame heat exchanger. If torquing of bolts is required, the vendor shall provide torquing procedures.
6.1.3 The review of general configuration drawings by the purchaser shall not relieve the vendor of the
responsibility of meeting the requirements of the purchase order.
6.1.4 After receipt of the purchaser’s general arrangement drawing review comments, the vendor shall
furnish the certified general configuration drawings and the detail drawings.
z 6.1.5 If specified by the purchaser, the vendor shall furnish copies of applicable welding procedure
specifications and weld map for review or record.
z 6.1.6 If specified by the purchaser, the vendor shall furnish copies of applicable calculations for review or
record.
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SIST EN ISO 15547-1:2006
ISO 15547-1:2005(E)
6.2 Final records
6.2.1 The vendor shall furnish the purchaser with a user's manual, which shall contain the following:
a) technical description;
b) assembly instructions;
c) operating instructions;
d) installation and maintenance instructions (including lifting and handling);
e) spare parts list;
f) data sheets and drawings (as-built).
6.2.2 The vendor shall retain, for at least five years, records which confirm compliance of the material and
fabrication with the requirements of this part of ISO 15547.
7 Design
7.1 General
7.1.1 The frame and tie bolts of the gasketed or semi-welded plate-and-frame heat exchanger shall be
designed to permit the future installation of at least 20 % additional plates.
7.1.2 Gasketed plates shall be replaceable individually, and semi-welded plates in pairs, without having to
remove any other plate.
7.1.3 The plate pack shall incorporate means for positive alignment of the plates and gaskets.
7.2 Design temperatures
z 7.2.1 The purchaser shall specify a maximum design temperature and a minimum design metal
temperature.
7.2.2 The design temperatures shall be used for the design of all pressure-retaining components.
7.3 Design pressure
Unless otherwise specified or approved by the purchaser, the plate-and-frame heat exchanger shall be
designed for design pressure on either side, with atmospheric pressure or, if specified, vacuum on the other
side.
7.4 Fouling margin
z The purchaser shall specify a percentage fouling margin, F, calculated by
⎛⎞
U
clean
F=−11×00 (1)
⎜⎟
U
⎝⎠service
where U is the heat transfer coefficient (overall thermal transmittance).
6 © ISO 2005 – All rights reserved

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SIST EN ISO 15547-1:2006
ISO 15547-1:2005(E)
7.5 Corrosion allowance
7.5.1 Corrosion allowance, if specified, shall apply to unlined connections only.
7.5.2 The corrosion allowance for plate material shall be zero.
7.6 Components
7.6.1 Plates shall conform to the following:
a) the nominal thickness of gasketed plates before being pressed shall be sufficient to meet design
conditions but shall not be less than 0,5 mm (0,02 in);
b) the plates shall be fully supported by the carrying bar;
c) the plates shall be designed to meet the design conditions without the need of additional stiffeners
attached to the plate, unless otherwise approved by the purchaser;
d) the thickness of pass plates shall be sufficient to withstand the total stream pressure drop across the port
area;
e) the wetted surfaces of supports for pass plates shall be of the same material as the plates;
f) all gasketed and semi-welded plates shall have permanently stamped identification for proper assembly;
g) end plates shall be furnished at the fixed and movable covers.
7.6.2 Fixed and movable covers shall conform to the following:
a) Covers designed with the use of stiffeners shall require approval of the purchaser;
b) Covers shall be furnished with slotted holes for tie bolts. The design shall mechanically restrain the tie
bolts or nuts from turning.
7.6.3 Tie bolts and nuts for gasketed and semi-welded plate packs shall conform to the following:
a) the nominal diameter of tie bolts shall be at least 16 mm (5/8 in);
b) each tie bolt shall have one captive nut and at least one running nut. The length of each nut shall be
greater than or equal to that of a heavy hexagonal type;
c) hardened steel washers shall be provided under all rotating nuts;
d) each tie bolt shall be supplied greased and with a plastic sleeve to protect it from the environment.
7.6.4 The carrying bar for gasketed and semi-welded plate-and-frame heat exchangers shall conform to the
following:
a) the bearing surface shall permit easy sliding of the plates and movable cover along the entire length of
the carrying bar;
b) the carrying bar shall be designed to support at least 1,5 times the total mass of the movable cover and
plate pack with the maximum number of plates filled with water (or the process fluid if its density is greater
than that of water).
7.6.5 Gasketed and semi-welded plate-and-frame heat exchangers shall have a support column with a
mounting foot located at the movable cover end. A minimum of two mounting feet shall be provided at the
fixed cover. The vendor shall design the supports for the external loads specified in the equipment data sheet
or requisition documents.
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SIST EN ISO 15547-1:2006
ISO 15547-1:2005(E)
z 7.6.6 If specified by the purchaser, the vendor shall provide details of the reaction at the support points.
z 7.6.7 If specified by the purchaser, plate-and-frame heat exchangers shall be equipped with a shroud to
protect against spray leaks.
z 7.6.8 If specified by the purchaser, a suitable fire protection shroud shall be provided. The level of
protection shall be specified by the purchaser. For further information see A.6.
z 7.6.9 If specified by the purchaser, plate-and-frame heat exchangers shall be equipped with a drip tray.
7.6.10 All units shall have two earthing lugs, one connected at each end of the frame.
7.7 Connections
7.7.1 Connections shall be bolted and shall be of either studded or flanged design. For flanged design, the
connection shall be welded to the cover.
7.7.2 The use of studded and/or flanged connections and facings shall be specified on the data sheet.
7.7.3 Drilled and tapped holes for studded connection bolts shall not pass completely through the cover
plate. The hole shall be threaded for a minimum length of one times the stud diameter and the minimum
undrilled thickness remaining in the cover shall be no less than one-fourth of its thickness.
7.7.4 The plate-and-frame heat exchanger shall be self-draining and self-venting through the connections
for all pass arrangements.
7.7.5 For alloy-lined connections, the minimum thickness of the lining shall not be less than the plate
thickness.
7.7.6 The projection of flanged connections shall be of sufficient length to allow installation and removal of
the flange bolts from either side of the flange.
7.7.7 All bolt holes for flanged or studded connections shall straddle centrelines.
7.7.8 Connection sizes of DN 32 (NPS 1-1/4), DN 65 (NPS 2-1/2), DN 90 (NPS 3-1/2) or DN 125 (NPS 5)
shall not be used.
z 7.7.9 For alloy nozzles, the purchaser shall define requirements for either solid or lined connections,
including any connections fitted into the nozzle necks.
7.7.10 Connections shall be designed to withstand suitable forces (F) and moments (M) induced by the
piping. Tables 1 and 2 indicate a suitable initial estimate of primary loadings for connections either in standard
or severe service. Unless otherwise specified by the purchaser, standard nozzle loadings as shown in Table 1
shall be used. Directions of forces and moments shall be as shown in Figure 3.
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SIST EN ISO 15547-1:2006
ISO 15547-1:2005(E)
Table 1 — Standard-service nozzle loading
PN 20 PN 50 PN 110
Nom. size
(ASME rating 150) (ASME rating 300) (ASME rating 600)
F M F M F M
DN (NPS) N (lbf) N (lbf) N (lbf)
N⋅m (lbf⋅ft) N⋅m (lbf⋅ft) N⋅m (lbf⋅ft)
25 (1) 90 (20) 0 (0) 119 (27) 1 (1) 167 (37) 2 (2)
40 (1,5) 159 (36) 37 (27) 209 (47) 40 (29) 293 (66) 44 (32)
50 (2) 208 (47) 76 (56) 273 (61) 80 (59) 383 (86) 88 (65)
80 (3) 365 (82) 230 (169) 480 (108) 246 (181) 673 (151) 274 (202)
100 (4) 477 (107) 358 (264) 628 (141) 388 (286) 879 (198) 438 (323)
150 (6) 776 (175) 750 (553) 1 022 (230) 840 (620) 1 430 (322) 990 (730)
200 (8) 1 096 (246) 1 236 (911) 1 443 (324) 1 431 (1 056) 2 020 (454) 1 758 (1 297)
250 (10) 1 433 (322) 1 809 (1 335) 1 886 (424) 2 167 (1 598) 2 640 (593) 2 763 (2 038)
300 (12) 1 784 (401) 2 471 (1 822) 2 347 (528) 3 056 (2 254) 3 286 (739) 4 032 (2 974)
350 (14) 2 146 (482) 3 220 (2 375) 2 824 (635) 4 108 (3 030) 3 953 (889) 5 587 (4 121)
400 (16) 2 519 (566) 4 060 (2 995) 3 314 (745) 5 333 (3 933) 4 640 (1 043) 7 454 (5 498)
450 (18) 2 901 (652) 4 993 (3 683) 3 818 (858) 6 742 (4 973) 5 345 (1 202) 9 658 (7 123)
500 (20) 3 292 (740) 6 021 (4 441) 4 332 (974) 8 346 (6 156) 6 065 (1 363) 12 221 (9 014)
NOTE The data above are based on the following equations:
1,2 1,2
7,5⋅+DN 0,1⋅ PN⋅ DN
F=
5
1,4 −5 2,7
4(DN−+25) (2×10 )PN⋅DN
M=
5
where F = F = F = F M = M = M = M
;
x y z x y z

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SIST EN ISO 15547-1:2006
ISO 15547-1:2005(E)
Table 2 — Severe-service nozzle loading
PN 20 PN 50 PN 110
Nom. size
(ASME rating 150) (ASME rating 300) (ASME rating 600)
F M F M F M
DN (NPS) N (lbf) N (lbf) N (lbf)
N⋅m (lbf⋅ft) N⋅m (lbf⋅ft) N⋅m (lbf⋅ft)
25 (1) 452 (102) 2 (2) 595 (134) 6 (4) 833 (187) 12 (9)
40 (1,5) 795 (179) 186 (137) 1 046 (235) 198 (146) 1 464 (329) 220 (162)
50 (2) 1 039 (234) 378 (279) 1 367 (307) 401 (296) 1 913 (430) 440 (324)
80 (3) 1 826 (410) 1
...