Connectors for electronic equipment - Tests and measurements -- Part 4-1: Voltage stress tests - Test 4a: Voltage proof

Defines a standard test method to determine the ability of a component to withstand specified test voltages applied in a specified manner.

Steckverbinder für elektronische Einrichtungen - Mess- und Prüfverfahren -- Teil 4-1: Prüfungen mit Spannungsbeanspruchung - Prüfung 4a: Spannungsfestigkeit

Connecteurs pour équipements électroniques - Essais et mesures -- Partie 4-1: Essais de contrainte diélectrique - Essai 4a: Tension de tenue

Définit une méthode d'essai normalisée pour déterminer l'aptitude d'un composant à supporter les tensions d'essai spécifiées, appliquées d'une manière spécifiée.

Konektorji za elektronsko opremo - Preskusi in meritve - 4-1. del: Preskusi z napetostnim obremenjevanjem - Preskus 4a: Napetostni preskus (IEC 60512-4-1:2003)

General Information

Status
Published
Publication Date
31-Oct-2004
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
01-Nov-2004
Due Date
01-Nov-2004
Completion Date
01-Nov-2004

Overview

SIST EN 60512-4-1:2004 is a European standard developed by CLC that defines standardized test methods for assessing the voltage stress endurance of connectors used in electronic equipment. Specifically, this part 4-1 covers Test 4a: Voltage proof, which evaluates a component's ability to withstand specified test voltages applied in a controlled manner without electrical breakdown.

This standard aligns with the international IEC 60512-4-1:2003 and provides a uniform methodology to ensure the reliability and safety of connectors under voltage stress conditions. It is widely adopted across European national committees and is vital for manufacturers, quality control laboratories, and compliance assessors in the electrotechnical industry.

Key Topics

  • Test Objective
    To determine the capability of connectors and related components to endure specific voltage stresses without flashover or dielectric breakdown.

  • Test Voltage Application
    The test involves applying either a d.c. or a.c. peak voltage to the specimen for 60 seconds ± 5 seconds. The a.c. test voltage must be sinusoidal, with a frequency ranging from 45 Hz to 60 Hz.

  • Test Methods
    There are three methods for applying the test voltage, chosen depending on the detail specification:

    • Method A: Voltage applied between each termination and the housing or mounting plate, with all other terminations connected together.
    • Method B: Terminations divided into alternate groups. Each group is alternately connected with the housing/mounting plate while the other group is energized.
    • Method C: Voltage applied between adjacent terminations to test local insulation strength.
  • Mounting and Configuration
    Specimens must be mounted per the detail specification to ensure standardized and repeatable test conditions.

  • Acceptance Criteria
    No electrical breakdown or flashover must occur. Maximum leakage current must not exceed 2 mA unless otherwise specified, ensuring electrical integrity under stress.

  • Test Details to Specify
    The detail specification requires:

    • Choice of test method (A, B, or C)
    • Test voltage value and type (AC or DC)
    • Permissible leakage current limit
    • Contacts to undergo testing
    • Any deviations from the standard procedure

Applications

SIST EN 60512-4-1:2004 is crucial in applications involving:

  • Connector Qualification and Certification
    Manufacturers use this test to validate new connector designs meet electrical safety and reliability standards.

  • Quality Assurance in Electronic Equipment
    Ensures connectors can withstand expected voltage stresses during operation, preventing premature failures or hazards.

  • Safety Compliance Testing
    Required by regulatory bodies and technical specifications when certifying products that include connectors exposed to potential voltage stresses.

  • R&D for Connector Development
    Enables engineers to evaluate materials and designs under voltage proof stress, informing improvements in robustness.

  • Environmental & Operational Stress Testing
    Connectors used in demanding environments such as industrial, aerospace, automotive, and telecommunications sectors benefit from standardized voltage stress testing to guarantee durability and performance.

Related Standards

  • IEC 60512 Series
    EN 60512-4-1 is part of a comprehensive suite covering general tests and measurements for connectors, offering a framework for performance assessment.

  • IEC 60512-1
    Defines standard test conditions applicable across connector testing procedures.

  • IEC 60664
    Relates to insulation coordination and voltage withstand capabilities incorporating environmental factors like altitude and temperature.

  • ISO/IEC Directives
    Provides procedural guidelines for drafting and maintaining international electrotechnical standards.

Practical Value

Implementing the SIST EN 60512-4-1:2004 voltage proof test ensures that connectors maintain electrical integrity and safety under high voltage conditions. This reduces the risk of failure, protects user safety, and supports compliance with regulatory frameworks. By adhering to this standardized methodology, companies benefit from enhanced product reliability, international acceptance, and improved trust in their electronic equipment connectivity solutions.

Keywords: EN 60512-4-1, voltage proof test, connectors for electronic equipment, voltage stress test, connector safety testing, electrical breakdown test, voltage withstand test, connector reliability, IEC 60512, electrotechnical standards, connector qualification

Standard

SIST EN 60512-4-1:2004

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Frequently Asked Questions

SIST EN 60512-4-1:2004 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Connectors for electronic equipment - Tests and measurements -- Part 4-1: Voltage stress tests - Test 4a: Voltage proof". This standard covers: Defines a standard test method to determine the ability of a component to withstand specified test voltages applied in a specified manner.

Defines a standard test method to determine the ability of a component to withstand specified test voltages applied in a specified manner.

SIST EN 60512-4-1:2004 is classified under the following ICS (International Classification for Standards) categories: 31.220.10 - Plug-and-socket devices. Connectors. The ICS classification helps identify the subject area and facilitates finding related standards.

SIST EN 60512-4-1:2004 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


SLOVENSKI SIST EN 60512-4-1:2004

STANDARD
november 2004
Konektorji za elektronsko opremo - Preskusi in meritve - 4-1. del: Preskusi z
napetostnim obremenjevanjem - Preskus 4a: Napetostni preskus (IEC 60512-4-
1:2003)
Connectors for electronic equipment - Tests and measurements - Part 4-1: Voltage
stress tests - Test 4a: Voltage proof (IEC 60512-4-1:2003)
ICS 31.220.10 Referenčna številka
©  Standard je založil in izdal Slovenski inštitut za standardizacijo. Razmnoževanje ali kopiranje celote ali delov tega dokumenta ni dovoljeno

EUROPEAN STANDARD EN 60512-4-1
NORME EUROPÉENNE
EUROPÄISCHE NORM July 2003
ICS 31.220.10
English version
Connectors for electronic equipment -
Tests and measurements
Part 4-1: Voltage stress tests -
Test 4a: Voltage proof
(IEC 60512-4-1:2003)
Connecteurs pour équipements Steckverbinder für elektronische
électroniques - Einrichtungen -
Essais et mesures Mess- und Prüfverfahren
Partie 4-1: Essais de contrainte Teil 4-1: Prüfungen mit
diélectrique - Spannungsbeanspruchung -
Essai 4a: Tension de tenue Prüfung 4a: Spannungsfestigkeit
(CEI 60512-4-1:2003) (IEC 60512-4-1:2003)

This European Standard was approved by CENELEC on 2003-07-01. CENELEC members are bound to
comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and
notified to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Czech Republic,
Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Central Secretariat: rue de Stassart 35, B - 1050 Brussels

© 2003 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.

Ref. No. EN 60512-4-1:2003 E
Foreword
The text of document 48B/1323/FDIS, future edition 1 of IEC 60512-4-1, prepared by SC 48B,
Connectors, of IEC TC 48, Electromechanical components and mechanical structures for electronic
equipment, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as
EN 60512-4-1 on 2003-07-01.
The following dates were fixed:

– latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement (dop) 2004-04-01

– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2006-07-01
__________
Endorsement notice
The text of the International Standard IEC 60512-4-1:2003 was approved by CENELEC as a
European Standard without any modification.
__________
NORME CEI
INTERNATIONALE IEC
60512-4-1
INTERNATIONAL
Première édition
STANDARD
First edition
2003-05
Connecteurs pour équipements électroniques –
Essais et mesures –
Partie 4-1:
Essais de contrainte diélectrique –
Essai 4a: Tension de tenue
Connectors for electronic equipment –
Tests and measurements –
Part 4-1:
Voltage stress tests –
Test 4a: Voltage proof
 IEC 2003 Droits de reproduction réservés  Copyright - all rights reserved
Aucune partie de cette publication ne peut être reproduite ni No part of this publication may be reproduced or utilized in any
utilisée sous quelque forme que ce soit et par aucun procédé, form or by any means, electronic or mechanical, including
électronique ou mécanique, y compris la photocopie et les photocopying and microfilm, without permission in writing from
microfilms, sans l'accord écrit de l'éditeur. the publisher.
International Electrotechnical Commission, 3, rue de Varembé, PO Box 131, CH-1211 Geneva 20, Switzerland
Telephone: +41 22 919 02 11 Telefax: +41 22 919 03 00 E-mail: inmail@iec.ch  Web: www.iec.ch
CODE PRIX
D
Commission Electrotechnique Internationale PRICE CODE
International Electrotechnical Commission
Международная Электротехническая Комиссия
Pour prix, voir catalogue en vigueur
For price, see current catalogue

60512-4-1  IEC:2003 – 3 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
CONNECTORS FOR ELECTRONIC EQUIPMENT –
TESTS AND MEASUREMENTS –
Part 4-1: Voltage stress tests –
Test 4a: Voltage proof
FOREWORD
1) The IEC (International Electrotechnical Commission) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of the IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, the IEC publishes International Standards. Their preparation is
entrusted to technical committees; any IEC
...

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