SIST EN 13035-2:2008

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Machines and plants for the manufacture, treatment and processing of flat glass - Safety requirements - Part 2: Storage, handling and transportation equipment outside the factoryMachines et installations pour la production, le façonnage et la transformation du verre plat - Prescriptions de sécurité - Partie 2 : Équipement de stockage, de manutention et de transport a l'extérieur de l'usineMaschinen und Anlagen für die Herstellung, Be- und Verarbeitung von Flachglas - Sicherheitsanforderungen - Teil 2: Einrichtungen zum Lagern, Handhaben und Transportieren außerhalb des WerksTa slovenski standard je istoveten z:EN 13035-2:2008SIST EN 13035-2:2008en,fr81.100ICS:SLOVENSKI
STANDARDSIST EN 13035-2:200801-junij-2008







EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 13035-2March 2008ICS 81.100 English VersionMachines and plants for the manufacture, treatment andprocessing of flat glass - Safety requirements - Part 2: Storage,handling and transportation equipment outside the factoryMachines et installations pour la production, le façonnageet la transformation du verre plat - Prescriptions de sécurité- Partie 2: Équipement de stockage, de manutention et detransport à l'extérieur de l'usineMaschinen und Anlagen für die Herstellung, Be- undVerarbeitung von Flachglas - Sicherheitsanforderungen -Teil 2: Einrichtungen zum Lagern, Handhaben undTransportieren außerhalb des WerksThis European Standard was approved by CEN on 5 January 2008.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2008 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 13035-2:2008: E



EN 13035-2:2008 (E) 2 Contents Page Foreword.4 Introduction.5 1 Scope.6 2 Normative references.6 3 Terms and definitions.7 3.1 General definitions.7 3.2 Definitions concerning equipment.8 4 List of significant hazards.9 4.1 General.9 4.2 During transportation.9 4.3 During loading and unloading.10 4.4 Flat glass transport by in-loader.11 5 Safety requirements and/or protective measures.11 5.1 General.11 5.2 General requirements.12 5.3 Angle of lean.12 5.4 Glass-retaining systems.12 5.5 Bearers and cladding materials.13 5.6 Special transport systems.13 5.6.1 In-loader vehicle.13 5.6.2 Frail on truck and van.15 5.6.3 Stillages and pallets.15 5.7 Vacuum lifting device.15 6 Verification of safety requirements and/or protective measures.15 7 Information for use.16 7.1 General.16 7.2 Signals and warning devices.16 7.3 Accompanying documents.16 7.4 Marking.17 Annex A (informative)
Types of equipment.18 Annex B (informative)
Guidelines for the glass-retention devices.21 B.1 Hydraulic and pneumatic supports.21 B.2 Air bags/cushions.21 B.3 Stanchions for supports on frails.21 B.4 Protection of the belt against glass impacts by means of an edge protection.21 B.5 Straps.21 Annex C (informative)
Symbols for labels and signs.22 Annex ZA (informative)
Relationship between this European Standard and the Essential
Requirements of EU-Directive 98/37/EC.23 Annex ZB (informative)
Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC.24 Bibliography.25



EN 13035-2:2008 (E) 3 Figures Figure A.1 — Frail, fitted to a van.18 Figure A.2 — Frail with a changeable angle of lean.19 Figure A.3 — Frail with movable feet to secure the angle of lean during loading/unloading.19 Figure A.4 — In-loader vehicle.20 Figure C.1 — Warning of hand injuries.22 Figure C.2 — Trespassing prohibited.22
Tables Table 1.9 Table 2.10 Table 3.11 Table 4.16



EN 13035-2:2008 (E) 4 Foreword This document (EN 13035-2:2008) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines — Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2008, and conflicting national standards shall be withdrawn at the latest by September 2008. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association and supports essential requirements of EU Directive(s). It is one of a series concerning machinery for the manufacture, treatment and processing of flat glass (see Bibliography). For relationship with EU Directive(s), see informative Annex ZA and ZB, which are integral parts of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom.



EN 13035-2:2008 (E) 5 Introduction This document is a type C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards for equipment that has been designed and built according to the provisions of this type C standard. In this European Standard it is assumed that:  negotiation occurs between the manufacturer and the user/purchaser concerning particular conditions of use not dealt with in this standard;  stationary storage equipment with or without mobile support, mechanical handling devices (see EN 13035-1) are not intended for use outside the factory;  mobile racks and in-loader stillages can only be used on virtually horizontal grounds without significant asperities (see Clause 7).



EN 13035-2:2008 (E) 6 1 Scope 1.1 This standard contains the requirements for safety for the design and installation of equipment intended for the storage (as defined in 3.2.1), handling (as defined in 3.2.2) and transportation (as defined in 3.2.3) of flat glass outside the factory (as defined in 3.1.1) and including stillages, pallets, frails fixed to vehicles, in-loader vehicles, specific glass-securing devices, stanchions and vacuum-lifting devices which are used for road transport and on building sites. 1.2 Specific hazards due to the use inside the factory are dealt with in EN 13035-1. 1.3 This standard deals only with the devices which are directly in contact with the glass. This standard does not apply to manual handling equipment such as carrying straps and vacuum pads. Tractors, cranes, hoists and fork lifts are out of the scope as well as parts of other powered vehicles that are not in contact with the glass. This European Standard does not apply to equipment for the transport by other ways than on road e.g. by ship or train, and the transportation of glazed windows/frames. 1.4 This standard deals with all significant hazards, hazardous situations and events relevant to equipment for the storage, handling and transportation of flat glass, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This standard specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards during commissioning, the operation and maintenance. Noise has not been considered to be a significant hazard for any type of equipment in the scope of this standard. 1.5 This document is not applicable to storage, handling or transportation equipment for flat glass outside the factory, which is manufactured before the date of its publication as EN. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery — Safety distances to prevent danger zones being reached by the upper limbs EN 953:1997, Safety of machinery — Guards — General requirements for the design and construction of fixed and movable guards EN 954-1:1996, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design EN 981:1996, Safety of machinery — System of auditory and visual danger and information signals EN 983:1996, Safety of machinery — Safety requirements for fluid power systems and their components — Pneumatics EN 999:1998, Safety of machinery — The positioning of protective equipment in respect of approach speeds of parts of the human body EN 1037:1995, Safety of machinery — Prevention of unexpected start-up EN 1088:1995, Safety of machinery — Interlocking devices associated with guards — Principles for design and selection



EN 13035-2:2008 (E) 7 EN 12195-1:2003, Load restraint assemblies on road vehicles — Safety — Part 1: Calculation of lashing forces EN 13035-1:2007, Machines and plants for the manufacture, treatment and processing of flat glass — Safety requirements — Part 1: Storage, handling and transportation equipment inside the factory EN 13155:2003, Cranes — Safety — Non-fixed load lifting attachments EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — Part 1: General requirements (IEC 60204-1:2005, modified) EN ISO 11201:1995, Acoustics — Noise emitted by machinery and equipment — Measurement of emission sound pressure levels at a work station and at other specified positions — Engineering method in an essentially free field over a reflecting plane (ISO 11201:1995) EN ISO 11202:1995, Acoustics — Noise emitted by machinery and equipment — Measurement of emission sound pressure levels at a work station and at other specified positions — Survey method in situ (ISO 11202:1995) EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical principles (ISO 12100-2:2003) EN ISO 13850:2006, Safety of machinery — Emergency stop — Principles for design (ISO 13850:2006) EN ISO 14122-1:2001, Safety of machinery — Permanent means of access to machinery — Part 1: Choice of a fixed means of access between two levels (ISO 14122-1:2001) EN ISO 14122-2:2001, Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms and walkways (ISO 14122-2:2001) EN ISO 14122-3:2001, Safety of machinery — Permanent means of access to machinery — Part 3: Stairs, stepladders and guard-rails (ISO 14122-3:2001) EN ISO 14122-4:2004, Safety of machinery — Permanent means of access to machinery — Part 4: Fixed ladders (ISO 14122-4:2004) ISO 3864-1:2002, Graphical symbols — Safety colours and safety signs — Part 1: Design principles for safety signs in workplaces and public areas 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100-1, EN 13035-1
and the following apply. 3.1 General definitions 3.1.1 outside the factory all areas, such as building sites, in which the glass is stored and moved, with the exception of enclosed buildings and company premises for glass manufacturing and processing 3.1.2 gust sudden wind-speed increase



EN 13035-2:2008 (E) 8 3.2 Definitions concerning equipment 3.2.1 storage equipment stationary, movable or mobile equipment for storing glass packs or single plates. Some of this equipment is
also used for transportation 3.2.2 handling equipment devices which are specifically designed to support and retain a single plate or pack of glass during transportation from one position to another 3.2.3 transportation equipment equipment for the movement of glass-laden storage or handling devices 3.2.4 frail device for transportation, in a position close to the vertical, of glass plates, fixed or mounted outside of a vehicle (see Figures A.1, A.2 and A.3) 3.2.5 in-loader transportation device (usually a trailer or semi-trailer) with a self-loading mechanism for stillages with or without glass plates/packs (see Figure A.4) 3.2.6 thin glass frames devices for storing and transporting packs of glass in sizes of 4,5 m to 6,0 m ✕ 3,21 m and thickness less than or equal to 2,5 mm



EN 13035-2:2008 (E) 9
4 List of significant hazards 4.1 General This clause contains the significant hazards, hazardous situations and events, as far as they are dealt with in this standard, identified by risk assessment as significant for this type of machinery and which require action to eliminate or reduce the risk. 4.2 During transportation Table 1 Hazards Dangerous items Preventive measures
Tilting of load and/or falling from the transport device because of:
a) missing or using an insufficient safety device 5.4; 7.3 b) incorrect unloading of movable equipment (e.g. from platforms, forklifts) 7.3 c) insufficiently secured in the crane hook
7.3 d) use of excessive speed 5.2; 7.3 e) pressure gust of wind/high side wind
5.3; 5.4; 5.6; 7.3 f) unsecured stillage 5.2; 5.4; 5.6 i) overloading 7 l) impact by impulse from outside to the transportation system 5.6; 7.3 Crushing of the body
m) movement of the frail 5.3; 5.4; 7.3
n) break-up of the device by insufficient strength 5.2 Crushing of the feet
wheels of movable equipment 7.3
Single plates or glass pieces fall from transport device because of:
a) glass is not secured 5.3; 5.4; 5.6; 5.7; 7.3 b) glass is not correctly placed 7.3 d) damage of glass because of impact on fixed parts in the environment 7.3 Cutting, severing or puncturing
e) damage of glass because of impact with the frail 5.5 Neglected use of personal protective equipment
injury from glass 7.3



EN 13035-2:2008 (E) 10 4.3 During loading and unloading Table 2 Hazards Dangerous items Preventive measures
Tilting of load and/or falling from the transport device because of:
a) insufficient angle of lean 5.3 b) uneven area of work 5.3; 5.6.2 c) unexpected gust of wind 5.4; 7.3 d) impact of transportation stillage 7.3 e) incorrect positioning of safety equipment when unloading is interrupted 5.4; 5.6.2; 7.3 f) opening safety equipment before checking the load position 5.3; 5.4; 5.6.2; 7.3 g) insufficient restricted area of work 7.3 Crushing of the body
h) overloading 7.4
i) break-up of the device by insufficient strength 5.2 Crushing of the feet
wheels of movable equipment 7.3
Single plates or glass pieces falling from stillages because of:
a) insufficient angle of lean 5.3; 5.4; 5.6.2; 7.3 b) glass is not correctly placed 7.3 c) impact of transportation stillage 7.3 d) damage of glass because of impact of the construction 5.3; 5.4; 5.6.2; 7.3 e) incorrect positioning of safety equipment when loading is interrupted 5.4; 7.3 Cutting, severing or puncturing
f) unexpected gust of wind 7.3 a) tripping over the base bearer 7.3 Slip, trip and fall of persons
b) falling from height 5.6.1; 5.6.2; 7 Neglected use of personal protective equipment
injury from glass 7.3 a) composition of area, uneven working area5.3; 5.4; 5.6; 7.3 Unexpected start or movement
b) moveable frail (“tilting frail”) 5.6.2; 7.3



EN 13035-2:2008 (E) 11 4.4 Flat glass transport by in-loader Table 3 Hazards Dangerous items Preventive measures
Tilting of load and injuries because of:
a) during driving backward
5.6.1; 7.3 b) during load securing 5.6.1; 7.3 c) falling over of the glass inside the in-loader during lifting of the load 5.6.1 d) closing the backward gate by wind 5.6.1 Crushing, impact knocked over of the body
e) inside the loading area by load-securing device 5.6.1
f) break-up of the device by insufficient strength 5.2 a) during downward moving of the in-loader 5.6.1 Crushing of the feet
b) uncontrolled downward moving of the in-loader
5.6.1 a) closing and locking the motor-driven backward gate
5.6.1 b) moving and locking of the front inner frame
5.6.1 Crushing of hands and upper limbs
c) locking of the emergency running system 5.6.1 a) damaging of the glass during transport 5.4.2; 5.6.1; 7.3 Cutting, severing or puncturing
b) damaging of the glass during opening the loading-securing device 5.6.1; 7.3 a) entering the front platform of the in-loader 5.6.1 b) fall from the platform inside the in-loader 5.6.1 Slip, trip and fall of persons
c) over parts inside the in-loader like tow bar5.6.1; 7.3 Neglected use of personal protective equipment
injury from glass
7.3 Unexpected start or moving
wrong operation by operator or operation by unauthorised person 5.4.2; 5.6.1; 7.3
5 Safety requirements and/or protective measures 5.1 General Machinery shall comply with the safety requirements and/or protective measures of this clause. In addition, the machine shall be designed according to the principles of EN ISO 12100 for hazards relevant but not significant which are not dealt with by this document (e.g. sharp edges). For applications of a B-level standard such as EN 294, EN 953, EN 983, EN 999, EN 1037, EN 1088, EN 60204-1, EN ISO 13850 the manufacturer shall carry out an adequate risk assessment for the requirements thereof where choice is necessary.



EN 13035-2:2008 (E) 12 NOTE This specific risk assessment is part of the general risk assessment relating to the hazards not covered by this standard. 5.2 General requirements 5.2.1 Equipment shall be designed in accordance with EN ISO 12100-2:2003, 4.3 a), and shall be manufactured using materials complying with EN ISO 12100-2:2003, 4.3 b). Equipment shall comply with EN 13035-1 when applicable unless otherwise formulated in this clause. 5.2.2 Mechanical strength Moveable storage and mobile transportation equipment intended for use outside the factory shall be capable of withstanding a load of at least 1,5 times of the maximum permissible load without permanent deformation when transported by crane for speeds of less than 60 m/min. For transportation by all forms of truck for speeds less than 15 km/h where carried on forks, the equipment shall be capable of withstanding a load of at least 1,5 times of the maximum permissible load without permanent deformation. For speeds greater than 15 km/h, the equipment shall be able to withstand a force which results from the dynamic forces of 0,8 g in the driving direction (longitudinally) and 0,5 g in the perpendicular direction (laterally). If the equipment, e.g. stillages, is not able to take the forces alone, then it is necessary to give information as to how the forces can be absorbed by installing a further (additional) retaining system. 5.3 Angle of lean 5.3.1 For transportation stillages placed on horizontal ground, the angle of lean shall be at least 4°. With the vehicle placed on horizontal ground and under the most unfavourable loading conditions, frails shall have an angle of lean of at least 4°. For in-loader transport stillages, the angle of lean shall be between 4° and 5°. If the equipment has an inherent glass-retention function, such as “colliers”, pallet, the glass can be stored and transported in a vertical position. NOTE Colliers are metallic packaging devices used to store as well as to transport the glass to the customer. In the collier, the glass stays vertically so that these “colliers” can only be opened after they have been put into an inclined position, e.g. on a stillage. 5.3.2 When single plates will be taken off or on frails, a device is necessary which shows the operator that the angle of lean is maintained correctly. 5.4 Glass-retaining systems 5.4.1 Provisions shall be made for glass-retention. If retention equipment is not part of the device, appropriate instructions shall be included in the instruction handbook (see 7.3). The design of the glass-retaining devices shall ensure sufficient resistance with the glass, taking account of the glass weight to be carried and the dynamic forces which might be involved under extreme operating conditions for: i) prevention of damage to the glass; ii) prevention of damage by the glass; iii) measures against failure or unintended switching off of the retention function. 5.4.2 Appropriate solutions to retain the glass are:  hydraulic and pneumatic retention devices;  airbags/cushions;



EN 13035-2:2008 (E) 13  stanchions;  belts/straps, see Annex B (informative) for additional guidance. 5.5 Bearers and cladding materials 5.5.1 Cladding materials shall be used in order to prevent contact with any substance harder than the glass and shall be softer than the glass. All fixings shall be sufficiently countersunk below any surface likely to come in contact with the glass for avoiding such contact even at the maximum load. 5.5.2 Back bearers Cladding materials for back bearers and stanchions shall be sufficiently resilient to cushion the glass, e.g. by using rubber with shore hardness 40° to 50° A NOTE Other materials may be used, but timber on its own is not recommended. 5.5.3 Base bearers Cladding materials for base bearers shall be sufficient to resist the weight like rubber with shore hardness 70° to 80° A. To determine the area of glass support, 10 mm of support width/m² of glass-surface area shall be the minimum for glass of 2,5 mm or more. A higher value of glass support width/m² of glass area may be necessary for glass less than 2,5 mm and shall be determined by the manufacturer. NOTE i) Similar materials to those in 5.5.2 are used, but generally they will be harder; ii) EXAMPLE If the glass to be stored is 6,2 m × 3,21 m and at least 2,5 mm, the bearer width required is 200 mm (6,2 m × 3,21 m × 10 mm/m²); so if two bearers are used, each should be 100 mm wide. 5.6 Special transport systems 5.6.1 In-loader vehicle 5.6.1.1 For reversing an automatic functioning, optical or acoustical warning device in accordance with EN 981:1996 is necessary to warn the persons in the not visible area and to give the hint to leave the place behind the in-loader. 5.6.1.2 All working and maintenance places shall be reachable from floor level, or appropriate means of access in accordance with EN ISO 14122 series shall be provided. Integral lighting with illuminance level of at least of 100 Lx for working and at least of 50 Lx for maintenance places shall be provided  where foreseeable access is frequent (more than once a day);  where it can not be expected that ambient lighting at the place of use is sufficient (e.g. inside the loading area and inside on the front platform). 5.6.1.3 Around the vehicle, design shall provide for a minimum gap of 100 mm between the ground and parts of the vehicle except inside the load area and for those elements which are necessary to pick up the load for which a minimum of 50 mm is required. Measures against fall fro
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