SIST EN 13035-5:2007+A1:2010

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Stroji in obrati za proizvodnjo, obdelavo in predelavo ravnega stekla - Varnostne zahteve - 5. del: Stroji in naprave za zlaganje in razlaganjeMaschinen und Anlagen für die Herstellung, Be- und Verarbeitung von Flachglas - Sicherheitsanforderungen - Teil 5: Maschinen und Einrichtungen zum Stapeln und AbstapelnMachines et installations pour la production, le façonnage et la transformation du verre plat - Exigences de sécurité - Partie 5: Machines et installations à empiler et dépilerMachines and plants for the manufacture, treatment and processing of flat glass - Safety requirements - Part 5: Machines and installations for stacking and de-stacking81.100Equipment for the glass and ceramics industriesICS:Ta slovenski standard je istoveten z:EN 13035-5:2006+A1:2009SIST EN 13035-5:2007+A1:2010en,fr01-februar-2010SIST EN 13035-5:2007+A1:2010SLOVENSKI
STANDARD



SIST EN 13035-5:2007+A1:2010



EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 13035-5:2006+A1
December 2009 ICS 81.100 Supersedes EN 13035-5:2006English Version
Machines and plants for the manufacture, treatment and processing of flat glass - Safety requirements - Part 5: Machines and installations for stacking and de-stacking
Machines et installations pour la production, le façonnage et la transformation du verre plat - Exigences de sécurité - Partie 5: Machines et installations à empiler et dépiler
Maschinen und Anlagen für die Herstellung, Be- und Verarbeitung von Flachglas - Sicherheitsanforderungen - Teil 5: Maschinen und Einrichtungen zum Stapeln und Abstapeln This European Standard was approved by CEN on 24 May 2006 and includes Amendment 1 approved by CEN on 8 November 2009.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13035-5:2006+A1:2009: ESIST EN 13035-5:2007+A1:2010



EN 13035-5:2006+A1:2009 (E) 2 Contents Page Foreword . 3Introduction . 41Scope . 52Normative references . 53Terms and definitions . 74List of significant hazards . 75Safety requirements and/or protective measures . 96Verification of safety requirements and/or protective measures . 117Information for use . 12Annex A (informative)
Examples of typical constructions of machines and installations for stacking and de-stacking . 14Annex B (informative)
Example of electrical interlocking of movable guard (guard closed) . 20Annex C (informative)
Example of electrical interlocking with guard locking . 21Annex D (informative)
Example of stopping operation by safety equipment with electronically controlled braking. 22Annex E (informative)
Protection to prevent broken glass from falling out laterally . 23Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC . 24Annex ZB (informative)
!!!!Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC"""" . 25Bibliography . 26
Tables Table 1 — List of significant hazards . 8!Table 2 — Individual testing for requirements stated in Clause 5 .12 SIST EN 13035-5:2007+A1:2010



EN 13035-5:2006+A1:2009 (E) 3 Foreword This document (EN 13035-5:2006+A1:2009) has been prepared by Technical Committee CEN/TC 151 “Construc-tion equipment and building material machines — Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2010, and conflicting national standards shall be withdrawn at the latest by
June 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2009-11-08. This document supersedes EN 13035-5:2006. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! ". This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this doc-ument." It is one of a series concerning machinery for the manufacture, treatment and processing of flat glass (see Bibliog-raphy). According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following coun-tries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Den-mark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. SIST EN 13035-5:2007+A1:2010



EN 13035-5:2006+A1:2009 (E) 4 Introduction This European Standard is a type-C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indi-cated in the scope of this European Standard. When provisions of this type C standard are different from those stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards for machines that have been de-signed and built according to the provisions of this type C standard. Machinery for stacking and de-stacking flat glass is used within the manufacture and further processing of flat glass in connection with a great variety of operations, e.g.:  at the end of the production line for stacking flat glass with float dimensions;  for loading cutting lines;  for unloading and stacking flat glass after cutting and break-out;  for loading lines for the production of insulating glass. Therefore, the specific safety measures are laid down in an independent standard to make them available for the use of all kinds of applications. These principles are also suited for application if loading systems are an integral part of other machinery of the EN 13035 series, e.g. tilting tables (see Figure A.5 of Annex A). When compiling this European Standard, it was assumed that the existing ad-hoc standards for components are applied, e.g. EN 619, !EN 13035-1", EN 13035-4 when conveyors, stillages, tiltable parts are integrated. SIST EN 13035-5:2007+A1:2010



EN 13035-5:2006+A1:2009 (E) 5
1 Scope 1.1 This European Standard applies for machines and installations for stacking and de-stacking that are specifi-cally designed for building-up or taking down upright stacks of flat glass sheet by sheet including unloading and loading of single sheets of flat glass from or onto machines or transport devices (conveyors). NOTE For sketches with examples of typical constructions, see Annex A (informative), Figures A.1 to A.9. 1.2 !!!!This European Standard deals with the significant hazards, hazardous situations and events relevant to machines and installations for stacking and de-stacking flat glass when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4)." Those hazards which are dealt with in the ad-hoc standard EN 619 for conveyors are excepted. !This European Standard speci-fies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards during commissioning, operation and maintenance." 1.3 This European Standard is not applicable to the significant hazards of conveyors and other machines for the manufacture, treatment and processing of flat glass, e.g. tilting tables, equipment for storage of flat glass, such as stillages. If there are specific hazards which arise by the co-operation of this machinery and equipment with ma-chines and installations for stacking and de-stacking, appropriate measures are specified. 1.4 This European Standard is not applicable to building up or taking down stacks by means of cranes that are temporarily equipped via hook with load-lifting attachments with suction cups to lift flat glass. 1.5 When compiling this European Standard, it was assumed that lifting movements are only used as part of full automatic machines and that the related hazards are not significant. 1.6 This European Standard is not applicable to machines and installations for stacking and de-stacking which are manufactured before the date of publication of this European Standard by CEN. !1.7 Noise is not a significant hazard for this type of machinery. The A-weighted emission sound pressure level at workstations does not exceed 70 dB(A)." 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. !deleted text" EN 953:1997, Safety of machinery — Guards — General requirements for the design and construction of fixed and movable guards !deleted text" EN 982:1996, Safety of machinery — Safety requirements for fluid power systems and their components — Hy-draulics EN 983:1996, Safety of machinery — Safety requirements for fluid power systems and their components — Pneu-matics EN 999:1998, Safety of machinery — The positioning of protective equipment in respect of approach speeds of parts of the human body !EN 1037", Safety of machinery — Prevention of unexpected start-up SIST EN 13035-5:2007+A1:2010



EN 13035-5:2006+A1:2009 (E) 6 !deleted text" EN 1525:1997, Safety of industrial trucks — Driverless trucks and their systems EN 13367:2005, Ceramic machines — Safety — Transfer platforms and cars !EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — Part 1: General requirements (IEC 60204-1:2005, modified)" !EN 61310-1, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for visual, acoustic and tactile signals (IEC 61310-1:2007)" EN 61496-1:2004, Safety of machinery — Electro-sensitive protective equipment — Part 1: General requirements and tests (IEC 61496-1:2004, modified) !CLC/TS 61496-2, Safety of machinery — Electro-sensitive protective equipment — Part 2: Particular require-ments for equipment using active opto-electronic protective devices (AOPDs) (IEC 61496-2:2006)" !deleted text" EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic termi-nology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical principles (ISO 12100-2:2003) !EN ISO 13849-1:2008, Safety of machinery — Safety-related parts of control systems — Part 1: General princi-ples for design (ISO 13849-1:2006) EN ISO 13850, Safety of machinery — Emergency stop — Principles for design (ISO 13850:2006) EN ISO 13857:2008, Safety of machinery — Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008)"
SIST EN 13035-5:2007+A1:2010



EN 13035-5:2006+A1:2009 (E) 7 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following ap-ply. 3.1 stack pack of upright sheets of flat glass held slightly inclined off the perpendicular position 3.2 stillage construction (rack), fixed or movable, to take up and hold stacks in upright position slightly inclined off from the per-pendicular 3.3 stacker mechanism to take single sheets of flat glass to build up stacks 3.4 de-stacker mechanism to take single sheets of flat glass from stacks 3.5 loader mechanism to take single sheets of flat glass from stacks on to machines or transport devices 3.6 un-loader mechanism to take single sheets of flat glass from machines or transport devices to stacks on stillages 3.7 machinery all machines and installations defined in 3.3 to 3.6 3.8 travelling movement change of position of machinery for stacking and de-stacking (movable type) between stillages, stacks and trans-port devices (conveyors) or other machines of the EN 13035 series such as cutting tables (see Figures A.7 to A.9) 4 List of significant hazards This clause contains the hazards, hazardous situations and events, as far as they are dealt with in this European Standard, identified by risk assessment as significant for machines and installations for stacking and de-stacking and which require action to eliminate or reduce the risk. Before using this European Standard, it is important to carry out a general risk assessment of the machine in ques-tion. SIST EN 13035-5:2007+A1:2010



EN 13035-5:2006+A1:2009 (E) 8 Table 1 — List of significant hazards ! Hazards Danger zone/dangerous items Preventive measures:see clause 4.1 Mechanical
4.1.1 Crushing and impact Machinery, fixed type: between moving loading and stacking mechanism with or without flat glass and fixed part of the machinery itself or other machines or trans-port devices, e.g. conveyors, stillages. Risk of impact only for cycles of less than 20 s. 5.2 to 5.5 4.1.2 Crushing and impact Machinery, fixed type: by the back and forth movement and the rotation of platforms for stillages with or without stillage (loaden or unloaden) 5.2 to 5.5 4.1.3 Crushing and impact Machinery, movable type: the same risks as for 4.1.1 and 4.1.2 apply. 5.2 to 5.4 4.1.4 Crushing and impact Machinery, movable type, in addition: by the travelling movement of machinery and between the travelling machinery and fixed parts of the surroundings, e.g. parts of other ma-chines, stillages (loaden or unloaden) 5.2 to 5.4; 5.15 4.1.5 Cutting by glass being transported 5.2 to 5.5; 5.8 to 5.10; 7.2.3 4.2 Electrical direct or indirect contact 5.16; 5.22 4.3 Neglecting ergonomic principles
4.3.1 Neglected use of per-sonal protection equip-ment sharp glass 7.2.3 4.3.2 Human error all dangerous movements 5.17; 7.2.5 4.4 Unexpected start-up, malfunction from:
4.4.1 Failure of the control sys-tem all dangerous movements 5.3; 5.6 4.4.2 Restoration of energy supply all dangerous movements 5.20 4.4.3 Destruction of piping, hoses and power cables all dangerous movements 5.13 4.4.4 Gravity fall lifted loading or stacking mechanism 5.6; 5.13; 5.21.1 4.4.5 Errors in the software all dangerous movements 5.19 4.5 Impossibility of stopping in the best possible con-ditions all dangerous movements 5.6; 5.17; 5.18; 5.21.1; 5.22; 5.23; 7.2.7; 7.2.8 4.6 Failure of vacuum system suckers 5.12 4.7 Break-up pipe or hose 5.21.2; 7.2.4 4.8 Falling and ejected items monolithic flat glass 5.7 to 5.14; 7.2.6 " SIST EN 13035-5:2007+A1:2010



EN 13035-5:2006+A1:2009 (E) 9 5 Safety requirements and/or protective measures 5.1 Machinery shall comply with the safety requirements and/or protective measures of this clause. In addition, the machine shall be designed according to the principles of EN ISO 12100 for hazards relevant but not significant which are not dealt with by this European Standard (e.g. sharp edges). For applications of a B-level standard such as !EN ISO 13850", EN 953, !EN ISO 13849-1", EN 982, EN 983, EN 1037 and EN 60204-1, the manufacturer shall carry out an adequate risk assessment for the require-ments thereof where choice is necessary. This specific risk assessment is part of the general risk assessment relat-ing to the hazards not covered by this European Standard. Where the means of reducing the risk is by the arrangement of the installed machine or by a safe system of work, the manufacturer shall include in the information for use a reference to the reduction means to be provided, includ-ing training, and to any limiting value of the requirement and if appropriate to the means of verification. 5.2 The danger zones caused by the movement of loading and stacking mechanisms with or without flat glass, moving and rotating platforms for stillages and the travelling movement of the machinery shall be safe
...