ISO 11593:2022
(Main)Robots for industrial environments - Automatic end effector exchange systems - Vocabulary
Robots for industrial environments - Automatic end effector exchange systems - Vocabulary
This document defines terms relevant to automatic end-effector exchange systems used as a part of robot systems in accordance with ISO 10218‑2.
Robots manipulateurs industriels — Systèmes de changement automatique de terminal — Vocabulaire
General Information
- Status
- Published
- Publication Date
- 14-Feb-2022
- Technical Committee
- ISO/TC 299 - Robotics
- Drafting Committee
- ISO/TC 299/WG 3 - Industrial safety
- Current Stage
- 6060 - International Standard published
- Start Date
- 15-Feb-2022
- Due Date
- 03-Oct-2021
- Completion Date
- 15-Feb-2022
Relations
- Effective Date
- 14-Oct-2017
Overview
ISO 11593:2022 is an international standard that defines the vocabulary related to automatic end-effector exchange systems used in industrial robotic environments. It serves as a comprehensive reference for terms and definitions essential to understanding and implementing tool-changing systems in robot applications, in accordance with ISO 10218-2. The document ensures consistency and clarity in communication among manufacturers, integrators, and users of industrial robot systems involving automatic tool changers.
This second edition of ISO 11593 updates terminology, references, and structural elements to reflect modern industrial robotic applications. By standardizing the vocabulary, ISO 11593 promotes interoperability and enhances the efficiency of robotics automation involving end-effector swaps.
Key Topics
Automatic End-Effector Exchange System
Defined as a coupling device between the robot-mounted part and one or more tool-mounted parts, enabling automatic exchange of end effectors-also called tool changers or robotic tool couplers.Robot-Mounted and Tool-Mounted Parts
The robot-mounted part attaches directly to the mechanical interface of the robot, while the tool-mounted parts attach to each end effector. This distinction is crucial for designing and maintaining quick-change capabilities.Coupling and Uncoupling Processes
Terms such as "couple," "uncouple," "lock," "unlock," "dock," and "undock" describe specific actions involved in attaching and detaching tools from robots or tool magazines.Physical Dimensions and Shapes
The standard specifies terminology related to external shapes, main dimensions (e.g., diameters, depths, and lengths), and the face-to-face distance of exchange systems, ensuring precise mechanical compatibility.Positioning and Orientation
Concepts like coupling direction (axial or lateral), length of approach distance, and start position are detailed to support accurate and reliable tool exchanges.Forces and Loads
Definitions cover coupling force, releasing force, maximum bending moments, torsional moments, tensile and compressive forces, and lateral forces-all vital parameters for system safety and performance.Mass and Inertia
The document also defines terms related to mass properties, including the center of gravity and moment of inertia of the coupled system, which affect robot dynamics and control.Tolerances and Uncertainty
Position tolerance, pose accuracy, and uncertainties in the start position and coupling are included to guide precision requirements for reliable tool exchange.Magazine Interfaces and Tool Exchange Timing
Vocabulary includes terms related to the storage and handling of end effectors in magazines (such as tool stands or nests) and the timing considerations for exchanges.
Applications
ISO 11593:2022 is essential for industries utilizing industrial robots that require swift and reliable changing of tools or end effectors. Key applications include:
Automated Manufacturing
Enables seamless switching between different tools or grippers in assembly lines, increasing flexibility and reducing downtime.Robotic Machining and Welding
Facilitates rapid tool changes, ensuring robots can perform multiple operations with high precision using specialized ends.Material Handling and Packaging
Supports the use of interchangeable end effectors for varied product types, sizes, or packaging requirements.Robotics Integration and Maintenance
Provides a common vocabulary that improves communication during system integration, diagnostics, and servicing.
The standard’s detailed terminology ensures manufacturers and system integrators can design compatible automatic tool changers that safely meet performance and dimensional criteria, streamlining robotic deployments across sectors.
Related Standards
ISO 11593:2022 complements other standards in the robotics domain, including:
ISO 10218-2: Safety requirements for industrial robot systems, under which automatic end-effector exchange systems operate.
ISO 9409-1:2004 and ISO 9409-2:2002: Define interface descriptions and markings for the robot side and tool side mechanical interfaces referenced within ISO 11593.
ISO/IEC Directives, Part 1 and 2: Provide guidance on the development and maintenance of international standards, including editorial rules followed in ISO 11593.
Together, these standards ensure coherent and comprehensive guidance for robotic manufacturers and users, supporting the evolution of automated production environments with reliable and standardized tooling exchange mechanisms.
Keywords: ISO 11593, industrial robots, automatic end-effector exchange, robot tool changer vocabulary, robotic tool coupler, tool-mounted part, robot-mounted part, coupling force, release force, robot tool exchange, industrial automation standards
Frequently Asked Questions
ISO 11593:2022 is a standard published by the International Organization for Standardization (ISO). Its full title is "Robots for industrial environments - Automatic end effector exchange systems - Vocabulary". This standard covers: This document defines terms relevant to automatic end-effector exchange systems used as a part of robot systems in accordance with ISO 10218‑2.
This document defines terms relevant to automatic end-effector exchange systems used as a part of robot systems in accordance with ISO 10218‑2.
ISO 11593:2022 is classified under the following ICS (International Classification for Standards) categories: 01.040.25 - Manufacturing engineering (Vocabularies); 25.040.30 - Industrial robots. Manipulators. The ICS classification helps identify the subject area and facilitates finding related standards.
ISO 11593:2022 has the following relationships with other standards: It is inter standard links to ISO 11593:1996. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
ISO 11593:2022 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
INTERNATIONAL ISO
STANDARD 11593
Second edition
2022-02
Robots for industrial environments —
Automatic end effector exchange
systems — Vocabulary
Robots manipulateurs industriels — Systèmes de changement
automatique de terminal — Vocabulaire
Reference number
© ISO 2022
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii
Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
3.1 General terms and definitions . 1
3.2 Terms related to the external shape and main dimensions of the exchange system . 2
3.3 Terms related to positioning and orientation in coupling . 3
3.4 Terms related to coupling and releasing forces . 5
3.5 Terms related to mass and inertia of the coupled system . 6
3.6 Terms related to tolerances and uncertainty . 7
3.7 Terms related to magazine interfaces of the tool-mounted part .12
3.8 Terms related to tool exchange timing . 14
4 Symbols .17
4.1 Coupling parameters . 17
4.2 Forces . 17
4.3 Mass . 18
4.4 Mechanical interface frame . 18
4.5 Tool frame . 18
4.6 Motion start. 18
4.7 Motion timing . 18
Bibliography .19
iii
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to
the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see
www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 299, Robotics.
This second edition cancels and replaces the first edition (ISO 11593:1996), which has been technically
revised.
The main changes are as follows:
— references, terminology and drawings have been updated;
— the Scope and the Introduction have been updated;
— reference documents have been moved from the Normative references clause to the Bibliography;
— the document has been restructured and Annex A has been removed.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
iv
Introduction
This document is one of a family of standards dealing with the requirements of components of robot
systems for industrial environments.
This document contains the vocabulary for end-effector exchange systems. This document does not
contain any details for the development and design of these systems.
For the terms related to coupling and releasing forces (see 3.4), all permissible maximum values for the
load characteristics are valid for the sum of both static and dynamic loads and all load characteristics
are stated for the reference plane.
For the terms related to magazine interfaces of the tool-mounted part (see 3.7), the performance criteria
should be used in the same sense as those used in the terms related to the external shape and main
dimensions of the exchange system (see 3.2). The defined coordinate system is still valid even if the
direction of insert movement into the magazine is different from the coupling direction at the exchange
of the tool. They differ in their value and their direction as well as in the force of coupling work which is
required to assemble or release the tool part from the robot part of the interface.
v
INTERNATIONAL STANDARD ISO 11593:2022(E)
Robots for industrial environments — Automatic end
effector exchange systems — Vocabulary
1 Scope
This document defines terms relevant to automatic end-effector exchange systems used as a part of
robot systems in accordance with ISO 10218-2.
2 Normative references
There are no normative references in this document.
3 Terms and definitions
ISO and IEC maintain terminology databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:// www .iso .org/ obp
— IEC Electropedia: available at https:// www .electropedia .org/
3.1 General terms and definitions
3.1.1
automatic end-effector exchange system
coupling device between the mechanical interface and the end-effector enabling automatic exchange of
end-effectors, made up of a robot-mounted part (3.1.2) and one or more tool-mounted parts (3.1.3)
Note 1 to entry: Also referred to as tool changer, quick-change device, automatic tool changer, robotic tool
changer or robot coupler.
3.1.2
robot-mounted part
part of an automatic end-effector exchange system (3.1.1) that is attached to the mechanical interface of
a manipulator
Note 1 to entry: Also referred to as master or robot side.
3.1.3
tool-mounted part
part of an automatic end-effector exchange system (3.1.1) that is attached to the end-effector
Note 1 to entry: Also referred to as slave or tool side.
3.1.4
couple, verb
join the robot-mounted part (3.1.2) to the tool-mounted part (3.1.3)
3.1.5
uncouple, verb
release the tool-mounted part (3.1.3) from the robot-mounted part (3.1.2)
3.1.6
lock, verb
actuate the locking elements to secure the tool-mounted part (3.1.3) to the robot-mounted part (3.1.2)
3.1.7
unlock, verb
actuate the locking elements to allow the uncoupling of the robot-mounted part (3.1.2) from the tool-
mounted part (3.1.3)
3.1.8
dock, verb
couple (3.1.4) and lock (3.1.6) the robot-mounted part (3.1.2) to the tool-mounted part (3.1.3) when the
tool-mounted part is held in the magazine (3.1.10)
3.1.9
undock, verb
unlock (3.1.7) and uncouple (3.1.5) the tool-mounted part (3.1.3) from the robot-mounted part (3.1.2)
when the tool-mounted part is held in the magazine (3.1.10)
3.1.10
magazine
storage means of end-effectors that are docked (3.1.8) and undocked (3.1.9) from the associated robot-
mounted parts (3.1.2)
Note 1 to entry: Also referred to as tool stand, tool storage rack or nest.
3.1.11
interface for robot side and tool side
description and marking for robot part and tool part in accordance with ISO 9409-1:2004, Clause 6, and
ISO 9409-2:2002, Clause 8
3.1.12
cable routing
position and dimension of routing and tracking of cable for robot part and tool part in one drawing
3.2 Terms related to the external shape and main dimensions of the exchange system
3.2.1
structural shape
overall dimensions of device comprising external diameter (or width), depth, length of the individual
robot-mounted part (3.1.2), and length of the individual tool-mounted part (3.1.3)
Note 1 to entry: See Figure 1.
a) exchange systems coupled b) exchange systems uncoupled
Key
1 tool-mounted part D external diameter (circular shape) (mm)
2 robot-mounted part A width (for other) (mm)
3 surface B depth (for other) (mm)
4 total length of the coupling (when coupled) L length from the robot mounting flange to the coupling
flange (mm)
L length of the robot-mounted part (mm)
r
L length of the tool-mounted part (mm)
t
Figure 1 — External shape and main dimensions of the exchange system when coupled and
uncoupled
3.2.2
face-to-face dimension
distance measured from the robot interface to the tool interface
Note 1 to entry: See Figure 1 a), item 4.
Note 2 to entry: The tolerance of the coupling length of the robot part (L ) and the coupling length of the tool
cr
part (L ) has a significant effect on the pose accuracy of the complete system when using different tools. The
ct
length of the coupled system is calculated as L ± Δ.
total
3.3 Terms related to positioning and orientation in coupling
3.3.1
coupling direction
direction in which the robot-mounted part (3.1.2) and/or the tool-mounted part (3.1.3) are moved to
each other
Note 1 to entry: See Figure 2.
Note 2 to entry: Couplings may be either lateral or axial:
— lateral coupling direction [see Figure 2 a)]: the motion of coupling runs parallel to the level of separation of
the interface;
— axial coupling direction [see Figure 2 b)]: the motion of coupling runs vertical to the level of separation of the
interface.
a) Lateral positioning and orientation in cou- b) Axial positioning and orientation in coupling
pling
Key
1 coupling direction 3 level of separation
2 tool-mounted part 4 robot-mounted part
Figure 2 — Positioning and orientation in coupling
3.3.2
length of the approach distance
L
a
total distance of operation of the robot-mounted part (3.1.2) and/or the tool-mounted part (3.1.3) in the
coupling direction (3.3.1) until the complete coupling of both parts
Note 1 to entry: L is expressed in millimetres.
a
Note 2 to entry: L = L + L + L
a a1 a2 a3
Note 3 to entry: For axial coupling direction, the approach distance runs vertical to the reference plane (3.6.7). On
lateral coupling direction, it runs parallel to the reference plane.
Note 4 to entry: See Figure 3.
Key
1 coupling direction L length of the approach distance (mm)
a
2 tool-mounted part L distance of operation for precentring (mm)
a1
3 robot-mounted part L distance of operation for centring (mm)
a2
L distance of operation thereafter until the complete
a3
coupling (mm)
Figure 3 — Axial coupling direction
3.3.3
start position
location of the robot-mounted part (3.1.2) of the exchange device in relation to the tool-mounted part
(3.1.3) shortly before the coupling process begins
Note 1 to entry: The start position can be defined in the Cartesian coordinate system as (X , Y , Z ).
s s s
Note 2 to entry: See Figure 4.
Key
1 start position (X , Y , Z ) X Cartesian coordinate X axis
s s s 1
X start X axis coordinate Y Cartesian coordinate X axis
s 1
Y start Y axis coordinate Z Cartesian coordinate X axis
s 1
Z start Z axis coordinate
s
Figure 4 — Demonstration of axial coupling direction
3.4 Terms related to coupling and releasing forces
3.4.1
coupling force
F
c
force to be applied by the robot in order to couple (3.1.4) the robot-mounted part (3.1.2) of the exchange
system with the tool-mounted part (3.1.3)
Note 1 to entry: F is expressed in Newtons.
c
Note 2 to entry: During this process, the tool-mounted part is considered to be held in the tool magazine
(3.1.10). The coupling force includes all external forces required to couple all mechanical, electrical, hydraulic or
pneumatic connectors.
3.4.2
releasing force
F
e
force to be applied by the robot in order to release the robot-mounted part (3.1.2) of the exchange system
from the tool-mounted part (3.1.3)
Note 1 to entry: F is expre
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