ISO 21132:2019
(Main)Ships and marine technology - Marine cranes - Operation and maintenance requirements
Ships and marine technology - Marine cranes - Operation and maintenance requirements
This document specifies the operation and maintenance requirements of marine cranes, including electro-hydraulic cylinder luffing cranes, electro-hydraulic wire rope luffing cranes and electric wire rope luffing cranes. This document is applicable to the following types of marine cranes operating in harbour or sheltered water conditions: - deck cranes mounted on ships for handling equipment, cargo or containers in harbour or sheltered water conditions; - floating cranes mounted on barges or pontoons for handling loads in harbour or sheltered water conditions; - grab cranes mounted on ships, barges or pontoons for operating in harbour or sheltered water conditions; - engine room, stores cranes, etc. mounted on ships for handling equipment and stores in harbour or sheltered water conditions. For other marine cranes not covered by the above descriptions or for other environmental conditions this document can be referred.
Navires et technologie maritime — Grues marines — Exigences d'exploitation et de maintenance
General Information
- Status
- Published
- Publication Date
- 01-May-2019
- Technical Committee
- ISO/TC 8/SC 4 - Outfitting and deck machinery
- Drafting Committee
- ISO/TC 8/SC 4 - Outfitting and deck machinery
- Current Stage
- 9093 - International Standard confirmed
- Start Date
- 03-Sep-2024
- Completion Date
- 13-Dec-2025
Overview
ISO 21132:2019 establishes comprehensive operation and maintenance requirements for marine cranes used in harbour or sheltered water conditions. This international standard specifically covers various types of marine cranes, including electro-hydraulic cylinder and wire rope luffing cranes, as well as electric wire rope luffing cranes. It applies to deck cranes mounted on ships, floating cranes on barges or pontoons, grab cranes, and engine room or stores cranes used for handling equipment, cargo, containers, and stores in protected waters.
The standard aims to ensure safe, reliable, and efficient operation of marine cranes by defining essential documentation, pre-operation inspections, operational protocols, maintenance plans, and troubleshooting procedures.
Key Topics
Scope & Applicability
ISO 21132:2019 is relevant for marine cranes operating specifically in harbour or sheltered water environments with wave heights not exceeding 0.6 meters. It encompasses multiple crane types mounted on various marine vessels and platforms.Documentation Requirements
Essential documents must be maintained throughout the crane's lifetime, including:- Manufacturer certificates verifying design, manufacture, and testing
- Instructions for use covering installation, operation, inspection, maintenance, and troubleshooting
- Maintenance and repair records
- Regulatory certificates such as those required by ILO C152
Pre-Use Inspection & Operation
Operators are required to perform detailed inspections before use, verifying:- Structural integrity and condition of all crane components and loose gear
- Correct function of safety, control, and limiting devices
- Visibility and clearance of operation area
- Environmental conditions within operational limits (e.g., wind, waves, temperature)
During operation, continuous monitoring of load conditions, crane movements, and environmental changes is mandated to avoid exceeding operational limits and to maintain safety.
Post-Operation Procedures
After use, cranes must be powered down, locked, and securely stowed according to manufacturer instructions. Damages found must be recorded and repaired promptly. Loose gear should also be safely secured.Maintenance & Inspection
A detailed maintenance plan must be provided by the manufacturer, addressing:- Structural, mechanical, electrical, hydraulic, and safety system components
- Identification of wear-prone parts like wire ropes, brakes, and bearings
- Maintenance intervals and documentation
In case of maintenance or inspection issues beyond standard procedures, the crane manufacturer or authorized personnel must be consulted.
- Troubleshooting
Common operational issues should be managed onboard by qualified personnel as guided by the manufacturer’s instructions. Any unresolved or safety-critical issues require intervention by the manufacturer or certified technicians. Defective cranes must be removed from service immediately.
Applications
Port and Harbour Operations
Ensures safe handling of cargo, equipment, containers, and stores on ships and floating platforms under sheltered water conditions where wave action is minimal.Marine Cargo Handling
Enhances reliability and safety for various marine vessels’ crane operations, supporting efficient loading and unloading processes.Shipboard Equipment Management
Facilitates the secure operation and maintenance of engine room cranes and store handling cranes, minimizing operational risks during harbour maneuvers.Safety and Compliance Management
Supports vessel operators and maintenance crews in adhering to regulatory and safety standards for maritime crane operations per international best practices.
Related Standards
- ISO 3828 - Shipbuilding and marine structures - Deck machinery - Vocabulary and symbols
- ISO 4306-1 - Cranes - Vocabulary - Part 1: General
- ILO C152 - Occupational Safety and Health (Dock Work) Convention, 1979
- ISO 4301-4 - Cranes and related equipment - Classification - Part 4: Jib cranes
- ISO 4310 - Cranes - Test code and procedures
- ISO 9927-1 - Cranes - Inspections - Part 1: General
- ISO 9928-1 - Cranes - Crane operating manual
ISO 21132:2019 offers crucial guidance for marine crane operation and maintenance, enhancing operational safety, optimizing maintenance cycles, and supporting compliance with maritime safety regulations. Adopting this standard helps maritime operators minimize risks and improve crane reliability in harbour and sheltered water environments.
Frequently Asked Questions
ISO 21132:2019 is a standard published by the International Organization for Standardization (ISO). Its full title is "Ships and marine technology - Marine cranes - Operation and maintenance requirements". This standard covers: This document specifies the operation and maintenance requirements of marine cranes, including electro-hydraulic cylinder luffing cranes, electro-hydraulic wire rope luffing cranes and electric wire rope luffing cranes. This document is applicable to the following types of marine cranes operating in harbour or sheltered water conditions: - deck cranes mounted on ships for handling equipment, cargo or containers in harbour or sheltered water conditions; - floating cranes mounted on barges or pontoons for handling loads in harbour or sheltered water conditions; - grab cranes mounted on ships, barges or pontoons for operating in harbour or sheltered water conditions; - engine room, stores cranes, etc. mounted on ships for handling equipment and stores in harbour or sheltered water conditions. For other marine cranes not covered by the above descriptions or for other environmental conditions this document can be referred.
This document specifies the operation and maintenance requirements of marine cranes, including electro-hydraulic cylinder luffing cranes, electro-hydraulic wire rope luffing cranes and electric wire rope luffing cranes. This document is applicable to the following types of marine cranes operating in harbour or sheltered water conditions: - deck cranes mounted on ships for handling equipment, cargo or containers in harbour or sheltered water conditions; - floating cranes mounted on barges or pontoons for handling loads in harbour or sheltered water conditions; - grab cranes mounted on ships, barges or pontoons for operating in harbour or sheltered water conditions; - engine room, stores cranes, etc. mounted on ships for handling equipment and stores in harbour or sheltered water conditions. For other marine cranes not covered by the above descriptions or for other environmental conditions this document can be referred.
ISO 21132:2019 is classified under the following ICS (International Classification for Standards) categories: 47.020.40 - Lifting and cargo handling equipment. The ICS classification helps identify the subject area and facilitates finding related standards.
You can purchase ISO 21132:2019 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of ISO standards.
Standards Content (Sample)
INTERNATIONAL ISO
STANDARD 21132
First edition
2019-04
Ships and marine technology —
Marine cranes — Operation and
maintenance requirements
Navires et technologie maritime — Grues marines — Exigences
d'exploitation et de maintenance
Reference number
©
ISO 2019
© ISO 2019
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
below or ISO’s member body in the country of the requester.
ISO copyright office
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Phone: +41 22 749 01 11
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Email: copyright@iso.org
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Published in Switzerland
ii © ISO 2019 – All rights reserved
Contents Page
Foreword .iv
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Basic requirements . 2
4.1 Documentation . 2
4.2 Tools and accessories . 3
5 Operation . 3
5.1 Precautions prior to use . 3
5.2 Operation . 3
5.3 After operation . 4
6 Maintenance . 4
6.1 General . 4
6.2 Maintenance intervals . 5
7 Inspection by the crane manufacturer . 5
8 Troubleshooting . 5
8.1 Troubleshooting for common issues . 5
8.2 Troubleshooting for remaining issues . 5
Bibliography . 6
Foreword
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bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
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ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
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URL: www .iso .org/iso/foreword .html.
This document was prepared by Technical Committee 8, Ships and marine technology, Subcommittee 4,
Outfitting and deck machinery.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www .iso .org/members .html.
iv © ISO 2019 – All rights reserved
INTERNATIONAL STANDARD ISO 21132:2019(E)
Ships and marine technology — Marine cranes —
Operation and maintenance requirements
1 Scope
This document specifies the operation and maintenance requirements of marine cranes, including
electro-hydraulic cylinder luffing cranes, electro-hydraulic wire rope luffing cranes and electric wire
rope luffing cranes.
This document is applicable to the following types of marine cranes operating in harbour or sheltered
water conditions:
— deck cranes mounted on ships for handling equipment, cargo or containers in harbour or sheltered
water conditions;
— floating cranes mounted on barges or pontoons for handling loads in harbour or sheltered water
conditions;
— grab cranes mounted on ships, barges or pontoons for operating in harbour or sheltered water
conditions;
— engine room, stores cranes, etc. mounted on ships for handling equipment and stores in harbour or
sheltered water conditions.
For other marine cranes not covered by the above descriptions or for other environmental conditions
this document can be referred.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 3828, Shipbuilding and marine structures — Deck machinery — Vocabulary and symbols
ISO 4306-1, Cranes — Vocabulary — Part 1: General
ILO C152. Occupational Safety and Health (Dock Work) Convention, 1979
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 3828 and ISO 4306-1 and the
following apply.
3.1
manufacturer certificate
certificate issued by a marine crane manufacturer to confirm that the marine crane has been designed,
manufactured and tested as required by the design standards and the requirements of the purchaser
Note 1 to entry: Suitable quality control according to quality management systems should also be confirmed.
3.2
competent organisation
organisation which carries out the approval, examination, testing and certification of marine cranes,
such as Classification Societies
3.3
harbour or sheltered water conditions
water conditions where the ship will not experience significant motion due to wave action and where
the significant wave height is not greater than 0,6 m
3.4
administration
flag state or competent authority under which jurisdiction the ship is registered and which authorises
the competent organisation (3.2)
3.5
inspection
activity which is to be performed by the crane operator before and/or after crane operation and for the
purposes of effective maintenance in order to ensure that the crane is in correct working condition as
required by the manufacturer’s instructions for use
4 Basic requirements
4.1 Documentation
The following doc
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