Heating cables with a rated voltage up to and including 300/500 V for comfort heating and prevention of ice formation

IEC 60800:2021 is applicable to, and specifies requirements for resistive heating cables for low temperature applications such as comfort heating and the prevention of ice formation. These heating cables and heating cable sets can comprise either factory assembled or field (work-site) assembled units, and are heating cables assembled in accordance with manufacturer’s instructions. Bare conductors and protected conductors to be supplied at voltages equal to, or less than, 50 V are excluded from the scope of this document.
Typical applications include, but are not limited to:
- surface heating installed in or under surfaces;
- direct and storage heating;
- snow melting and frost protection of roofs, gutters, pipes, etc.
Electrical resistance trace heating systems for industrial and commercial applications are specified in the IEC 62395 series [1] and for explosive atmospheres applications in the IEC/IEEE 60079-30 series [2], as are mineral insulated heating cables. Applications in which the sheath temperature exceeds 100 °C are outside the scope of this document.

Câbles chauffants de tension assignée jusques et y compris 300 V/500 V pour le chauffage des locaux et la protection contre la formation de glace

L'IEC 60800:2021 s’applique aux câbles chauffants résistifs utilisés dans des applications basse température telles que le chauffage des locaux et la protection contre la formation de glace, et spécifie les exigences qui s’y appliquent. Ces câbles chauffants et câbles chauffants équipés peuvent comprendre soit des unités fabriquées en usine, soit des unités assemblées sur site (chantier), et sont des câbles chauffants assemblés conformément aux instructions du fabricant. Les conducteurs nus et les conducteurs protégés destinés à être alimentés à des tensions inférieures ou égales à 50 V sont exclus du domaine d’application du présent document.
Les applications typiques comprennent entre autres:
- le chauffage superficiel interne aux surfaces ou situé sous les surfaces;
- le chauffage direct et à accumulation;
- la fonte de neige et le dégivrage des toits, gouttières, chéneaux, etc.
Les systèmes de traçage par résistance électrique pour applications industrielles et commerciales sont spécifiés dans la série IEC 62395 [1] et ceux pour applications en atmosphères explosives dans la série IEC/IEEE 60079-30 [1], tout comme les câbles chauffants à isolation minérale. Les applications pour lesquelles la température de la gaine dépasse 100 °C ne relèvent pas du domaine d'application du présent document.

General Information

Status
Published
Publication Date
21-Nov-2021
Technical Committee
Drafting Committee
Current Stage
PPUB - Publication issued
Start Date
26-Nov-2021
Completion Date
22-Nov-2021
Ref Project

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IEC 60800 ®
Edition 4.0 2021-11
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Heating cables with a rated voltage of up to and including 300/500 V for comfort
heating and prevention of ice formation
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
either IEC or IEC's member National Committee in the country of the requester. If you have any questions about IEC
copyright or have an enquiry about obtaining additional rights to this publication, please contact the address below or
your local IEC member National Committee for further information.

IEC Central Office Tel.: +41 22 919 02 11
3, rue de Varembé info@iec.ch
CH-1211 Geneva 20 www.iec.ch
Switzerland
About the IEC
The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes
International Standards for all electrical, electronic and related technologies.

About IEC publications
The technical content of IEC publications is kept under constant review by the IEC. Please make sure that you have the
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IEC 60800 ®
Edition 4.0 2021-11
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Heating cables with a rated voltage of up to and including 300/500 V for comfort

heating and prevention of ice formation

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 29.060.20 ISBN 978-2-8322-1056-7

– 2 – IEC 60800:2021 RLV © IEC 2021
CONTENTS
FOREWORD . 4
INTRODUCTION . 2
1 Scope and object . 7
2 Normative references . 7
3 Terms and definitions . 8
4 Mechanical classification . 10
5 Requirements for marking . 12
6 Requirements for installation instructions . 13
7 General requirements for construction of heating cables . 14
7.1 General . 14
7.2 Conductors . 14
7.3 Insulation . 14
7.4 Electrically conducting screen . 15
7.5 Armouring . 15
7.6 Sheath . 15
7.7 Moisture resistance . 16
8 Testing . 16
8.1 Type tests – General requirements . 16
8.2 Type tests – Detailed test requirements . 16
8.2.1 Electrical resistance of heating conductors and screen . 16
8.2.2 Water immersion and temperature cycling test . 17
8.2.3 Verification of rated output for parallel heating cables . 18
8.2.4 Verification of start-up current for parallel heating cables . 18
8.2.5 Penetration test for electrically conductive screen . 18
8.2.6 Flammability test . 18
8.2.7 Deformation test for installation classification . 20
8.2.8 Cold impact test . 21
8.2.9 Cold bend test . 22
8.2.10 Ageing test for insulation . 23
8.2.11 Ageing test for non-metallic sheath . 23
8.2.12 Compatibility test . 24
8.2.13 Weathering and UV resistance test . 24
8.2.14 Tensile test . 25
8.2.15 Reverse winding test . 26
8.2.16 Heat shock test . 27
8.2.17 Shrinkage test for insulation and sheath . 27
8.2.18 Hot set test . 27
8.2.19 Cyclic ageing test for the heating cable . 27
8.2.20 Cyclic ageing test for splices and end seals . 28
8.2.21 Checking of the durability of markings . 28
8.2.22 Abrasion test .
8.2.23 Deformation test for insulation and sheathing materials .
8.2.22 Pressure test at high temperature for insulation and sheath . 29
8.3 Routine and sample tests . 29
8.3.1 General remarks . 29

8.3.2 Voltage test . 29
8.3.3 Heating cable resistance and output verification . 29
8.3.4 Insulation thickness . 30
8.3.5 Sheath thickness . 30
8.3.6 Hot set test . 30
Annex A (normative) Weathering and UV resistance test . 31
Bibliography . 32

Figure 1 – Typical arrangement for splice testing the splice . 20
Figure 2 – Typical arrangement for testing the end seal testing . 20
Figure 3 – Cold bend test . 23
Figure 4 – Jaws for tensile machine . 26

– 4 – IEC 60800:2021 RLV © IEC 2021
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
HEATING CABLES WITH A RATED VOLTAGE OF UP TO
AND INCLUDING 300/500 V FOR COMFORT HEATING AND
PREVENTION OF ICE FORMATION
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and
in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports,
Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their
preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with
may participate in this preparatory work. International, governmental and non-governmental organizations liaising
with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for
Standardization (ISO) in accordance with conditions determined by agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence between
any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent
rights. IEC shall not be held responsible for identifying any or all such patent rights.
This redline version of the official IEC Standard allows the user to identify the changes made to
the previous edition IEC 60800:2009. A vertical bar appears in the margin wherever a change has
been made. Additions are in green text, deletions are in strikethrough red text.

IEC 60800 has been prepared by IEC technical committee 20: Electric cables. It is an
International Standard.
This fourth edition cancels and replaces the third edition published in 2009. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) modification of the title: "up to and including", has been introduced;
b) update of IEC 60811 references;
c) introduction of a test for mechanical properties of sheaths after the water immersion and
temperature cycling test;
d) introduction of a weathering and UV resistance test according to ISO 4892-2:2013, Annex A.
The text of this International Standard is based on the following documents:
Draft Report on voting
20/1972/FDIS 20/1991/RVD
Full information on the voting for its approval can be found in the report on voting indicated in
the above table.
The language used for the dev
...


IEC 60800 ®
Edition 4.0 2021-11
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Heating cables with a rated voltage up to and including 300/500 V for comfort
heating and prevention of ice formation

Câbles chauffants de tension assignée jusques et y compris 300 V/500 V pour le
chauffage des locaux et la protection contre la formation de glace

All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
either IEC or IEC's member National Committee in the country of the requester. If you have any questions about IEC
copyright or have an enquiry about obtaining additional rights to this publication, please contact the address below or
your local IEC member National Committee for further information.

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questions sur le copyright de l'IEC ou si vous désirez obtenir des droits supplémentaires sur cette publication, utilisez
les coordonnées ci-après ou contactez le Comité national de l'IEC de votre pays de résidence.

IEC Central Office Tel.: +41 22 919 02 11
3, rue de Varembé info@iec.ch
CH-1211 Geneva 20 www.iec.ch
Switzerland
About the IEC
The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes
International Standards for all electrical, electronic and related technologies.

About IEC publications
The technical content of IEC publications is kept under constant review by the IEC. Please make sure that you have the
latest edition, a corrigendum or an amendment might have been published.

IEC publications search - webstore.iec.ch/advsearchform IEC online collection - oc.iec.ch
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Stay up to date on all new IEC publications. Just Published
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and French, with equivalent terms in 18 additional languages.
a month by email.
Also known as the International Electrotechnical Vocabulary

(IEV) online.
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IEC 60800 ®
Edition 4.0 2021-11
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Heating cables with a rated voltage up to and including 300/500 V for comfort

heating and prevention of ice formation

Câbles chauffants de tension assignée jusques et y compris 300 V/500 V pour le

chauffage des locaux et la protection contre la formation de glace

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.060.20 ISBN 978-2-8322-1042-3

– 2 – IEC 60800:2021 © IEC 2021
CONTENTS
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 9
4 Mechanical classification . 11
5 Requirements for marking . 11
6 Requirements for installation instructions . 12
7 General requirements for construction of heating cables . 13
7.1 General . 13
7.2 Conductors . 13
7.3 Insulation . 14
7.4 Electrically conducting screen . 14
7.5 Armouring . 14
7.6 Sheath . 14
7.7 Moisture resistance . 14
8 Testing . 15
8.1 Type tests – General requirements . 15
8.2 Type tests – Detailed test requirements . 15
8.2.1 Electrical resistance of heating conductors and screen . 15
8.2.2 Water immersion and temperature cycling test . 16
8.2.3 Verification of rated output for parallel heating cables . 17
8.2.4 Verification of start-up current for parallel heating cables . 17
8.2.5 Penetration test for electrically conductive screen . 17
8.2.6 Flammability test . 18
8.2.7 Deformation test for installation classification . 19
8.2.8 Cold impact test . 20
8.2.9 Cold bend test . 21
8.2.10 Ageing test for insulation . 22
8.2.11 Ageing test for non-metallic sheath . 22
8.2.12 Compatibility test . 22
8.2.13 Weathering and UV resistance test . 22
8.2.14 Tensile test . 23
8.2.15 Reverse winding test . 24
8.2.16 Heat shock test . 24
8.2.17 Shrinkage test for insulation and sheath . 25
8.2.18 Hot set test . 25
8.2.19 Cyclic ageing test for the heating cable . 25
8.2.20 Cyclic ageing test for splices and end seals . 26
8.2.21 Checking of the durability of markings . 26
8.2.22 Pressure test at high temperature for insulation and sheath . 26
8.3 Routine and sample tests . 27
8.3.1 General remarks . 27
8.3.2 Voltage test . 27
8.3.3 Heating cable resistance and output verification . 27

8.3.4 Insulation thickness . 27
8.3.5 Sheath thickness . 27
8.3.6 Hot set test . 28
Annex A (normative) Weathering and UV resistance test . 29
Bibliography . 30

Figure 1 – Typical arrangement for splice testing . 18
Figure 2 – Typical arrangement for end seal testing . 19
Figure 3 – Cold bend test . 21
Figure 4 – Jaws for tensile machine . 24

– 4 – IEC 60800:2021 © IEC 2021
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
HEATING CABLES WITH A RATED VOLTAGE UP TO
AND INCLUDING 300/500 V FOR COMFORT HEATING AND
PREVENTION OF ICE FORMATION
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and
in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports,
Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their
preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with
may participate in this preparatory work. International, governmental and non-governmental organizations liaising
with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for
Standardization (ISO) in accordance with conditions determined by agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence between
any IEC Publication and the corresponding national or regional publication shall
...

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