Thermocouples - Part 3: Extension and compensating cables - Tolerances and identification system

It specifies manufacturing tolerances for extension and compensating cables (other than mineral insulated cables) provided directly to users of industrial processes. These tolerances are determined with respect to the e.m.f.-temperature relationship of Part 1 of the standard. Furthermore, requirements for extension and compensating cables for use in industrial process control are specified. The main technical changes with regard to the previous edition are as follows: Addition of Subclause 5.4 Connectors. Addition of Clauses 7 Dimensions and 8 Requirements.

Couples thermoélectriques - Partie 3: Câbles d'extension et de compensation - Tolérances et système d'identification

Spécifie les tolérances de fabrication pour les câbles d'extension et de compensation (autres que ceux à isolation minérale) fournis directement aux utilisateurs pour des procédés industriels. Ces tolérances sont déterminées par rapport à la relation fem-température de la Partie 1 de cette norme. De plus, des exigences sont spécifiées pour les câbles d'extension et de compensation pour utilisation dans des procédés industriels. Les principaux changements techniques par rapport à l'édition précédente sont les suivants : Ajout du Paragraphe 5.4 Connecteurs. Ajout des Articles 7 Dimensions et 8 Exigences.

General Information

Status
Published
Publication Date
26-Nov-2007
Drafting Committee
WG 5 - TC 65/SC 65B/WG 5
Current Stage
DELPUB - Deleted Publication
Start Date
16-Feb-2021
Completion Date
23-Nov-2018

Relations

Effective Date
05-Sep-2023

Overview

IEC 60584-3:2007 is an international standard published by the International Electrotechnical Commission (IEC) that focuses on thermocouples, specifically addressing Part 3: Extension and compensating cables – tolerances and identification system. This standard specifies the manufacturing tolerances, identification methods, and technical requirements for thermocouple extension and compensating cables (excluding mineral insulated cables) used primarily in industrial process control applications. These cables serve as the electrical connection between the thermocouple's hot junction and its reference junction, with the aim to maintain thermoelectric accuracy.

Key improvements in this edition include the introduction of specific clauses on connectors, dimensions, and additional technical requirements to enhance conformity and operational reliability. IEC 60584-3 ensures consistency with IEC 60584-1 regarding the e.m.f. (electromotive force)-temperature relationship.

Key Topics

  • Tolerance Classes and Manufacturing Tolerances
    The standard defines maximum permissible deviations (tolerances) in microvolts that extension and compensating cables can introduce in temperature measurements. These tolerances are aligned with the thermocouple type and temperature ranges. Two tolerance classes (Class 1 and Class 2) apply, with Class 1 having tighter accuracy requirements.

  • Cable Temperature Ranges
    Specified cable temperature ranges differ by cable type, typically spanning from -25 °C to up to 200 °C, depending on thermocouple and insulation materials.

  • Cable Identification and Colour Coding
    An essential feature of IEC 60584-3 is its color identification system for conductors to ensure proper installation and maintenance:

    • Negative conductor insulation is white for all types
    • Positive conductor and outer sheath colors depend on the thermocouple type (e.g., Green for Type K, Black for Type J)
    • Connectors also follow standardized color coding matching cable types for error-free connections.
  • Technical Requirements for Construction and Performance

    • Conductor Materials must comply with IEC 60584-1 and specified tolerance limits
    • Insulation Types are selected according to environmental and user agreements
    • Shielding through twisted pairs and additional electromagnetic shielding reduces electrical noise interference
    • Electrical Characteristics: Manufacturers must provide conductor resistance, loop resistance, capacitance, inductance, insulation resistance, and dielectric strength data to ensure compatibility and reliability.
  • Marking and Traceability
    Cables are labeled with key information such as thermocouple type, tolerance class, conductor dimensions, length, number of pairs, and insulating material to support traceability and quality control.

Applications

IEC 60584-3:2007 extension and compensating cables are integral to industrial process measurement and control systems where precise temperature monitoring is critical. Typical applications include:

  • Industrial Automation – ensuring accurate temperature measurements in manufacturing processes such as chemical production, metal processing, and food industries.
  • Power Generation – monitoring turbine temperatures and boiler conditions where high reliability of thermocouples is mandatory.
  • Petrochemical Plants – providing consistent temperature control to safeguard process safety and efficiency.
  • HVAC Systems and Environmental Monitoring – where temperature readings must remain stable and precise over various conditions.

The use of standardized thermocouple cables designed according to IEC 60584-3 reduces measurement errors and improves process control integrity, helping engineers and technicians maintain high-quality industrial operations.

Related Standards

  • IEC 60584-1:1995 – Thermocouples Part 1: Reference tables covering standard thermocouple types and their e.m.f.-temperature tables used as the foundation for cable tolerances.
  • IEC 60584 Series – Other parts defining thermocouple wires and accessories.
  • ISO/IEC Directives Part 2 – Guidelines followed for the preparation of this standard.
  • National and regional standards – Often harmonized with IEC 60584-3 for local regulatory compliance.

Keywords: IEC 60584-3, thermocouple cables, extension cables, compensating cables, tolerances, cable identification, industrial process control, thermoelectric accuracy, thermocouple color coding, electromagnetic shielding, temperature measurement standards.

Standard

IEC 60584-3:2007 - Thermocouples - Part 3: Extension and compensating cables - Tolerances and identification system

English and French language
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Frequently Asked Questions

IEC 60584-3:2007 is a standard published by the International Electrotechnical Commission (IEC). Its full title is "Thermocouples - Part 3: Extension and compensating cables - Tolerances and identification system". This standard covers: It specifies manufacturing tolerances for extension and compensating cables (other than mineral insulated cables) provided directly to users of industrial processes. These tolerances are determined with respect to the e.m.f.-temperature relationship of Part 1 of the standard. Furthermore, requirements for extension and compensating cables for use in industrial process control are specified. The main technical changes with regard to the previous edition are as follows: Addition of Subclause 5.4 Connectors. Addition of Clauses 7 Dimensions and 8 Requirements.

It specifies manufacturing tolerances for extension and compensating cables (other than mineral insulated cables) provided directly to users of industrial processes. These tolerances are determined with respect to the e.m.f.-temperature relationship of Part 1 of the standard. Furthermore, requirements for extension and compensating cables for use in industrial process control are specified. The main technical changes with regard to the previous edition are as follows: Addition of Subclause 5.4 Connectors. Addition of Clauses 7 Dimensions and 8 Requirements.

IEC 60584-3:2007 is classified under the following ICS (International Classification for Standards) categories: 17.200.20 - Temperature-measuring instruments. The ICS classification helps identify the subject area and facilitates finding related standards.

IEC 60584-3:2007 has the following relationships with other standards: It is inter standard links to IEC 60584-3:2021. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

You can purchase IEC 60584-3:2007 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of IEC standards.

Standards Content (Sample)


IEC 60584-3
Edition 2.0 2007-11
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Thermocouples –
Part 3: Extension and compensating cables – Tolerances and identification
system
Couples thermoélectriques –
Partie 3: Câbles d’extension et de compensation – Tolérances et système
d’identification
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IEC 60584-3
Edition 2.0 2007-11
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Thermocouples –
Part 3: Extension and compensating cables – Tolerances and identification
system
Couples thermoélectriques –
Partie 3: Câbles d’extension et de compensation – Tolérances et système
d’identification
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
J
CODE PRIX
ICS 17.200.20 ISBN 2-8318-9453-0

– 2 – 60584-3 © IEC:2007
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
THERMOCOUPLES –
Part 3: Extension and compensating cables –
Tolerances and identification system

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote interna-
tional co-operation on all questions concerning standardization in the electrical and electronic fields. To this
end and in addition to other activities, IEC publishes International Standards, Technical Specifications, Techni-
cal Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”).
Their preparation is entrusted to technical committees; any IEC National Committee interested in the subject
dealt with may participate in this preparatory work. International, governmental and non-governmental organiza-
tions liaising with the IEC also participate in this preparation. IEC collaborates closely with the International Or-
ganization for Standardization (ISO) in accordance with conditions determined by agreement between the two
organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all inter-
ested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any misinter-
pretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence be-
tween any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any equip-
ment declared to be in conformity with an IEC Publication.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and ex-
penses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC Publica-
tions.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60584-3 has been prepared by subcommittee 65B: Devices and
process analysis, of IEC Technical Committee 65: Industrial-process measurement, control
and automation.
This second edition cancels and replaces the first edition of IEC 60584-3 issued in 1989. It
constitutes a technical revision.
The main technical changes with regard to the previous edition are as follows:
– Addition of Subclause 5.4 Connectors.
– Addition of Clauses 7 Dimensions and 8 Requirements.

60584-3 © IEC:2007 – 3 –
The text of this standard is based on the following documents:
FDIS Report on voting
65B/642/FDIS 65B/646/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts of the IEC 60584 series, under the general title Thermocouples, can be
found on the IEC website.
The committee has decided that the contents of this publication will remain unchanged until
the maintenance result date indicated on the IEC web site under "http://webstore.iec.ch" in
the data related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
– 4 – 60584-3 © IEC:2007
THERMOCOUPLES –
Part 3: Extension and compensating cables –
Tolerances and identification system

1 Scope
This part of IEC 60584 specifies manufacturing tolerances for extension and compensating
cables (other than mineral insulated cables) provided directly to users of industrial processes.
These tolerances are determined with respect to the e.m.f.-temperature relationship of Part 1
of the standard.
The method for identification of insulated thermocouple extension and compensating cables
other than mineral insulated cables is described.
Furthermore, requirements for extension and compensating cables for use in industrial pro-
cess control are specified.
2 Normative references
The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies. For undated references, the latest edition
of the referenced document (including any amendments) applies.
IEC 60584-1:1995, Thermocouples – Part 1: Reference tables
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1
extension and compensating cables
are used for the electrical connection between the open ends of a thermocouple and the ref-
erence junction in those installations where the conductors of the thermocouple are not di-
rectly connected to the reference junction. The thermoelectric properties of extension and
compensating cables shall be close to the properties of the corresponding thermocouple.
3.1.1
extension cables
are manufactured from conductors having the same nominal composition as those of the cor-
responding thermocouple. They are designated by the letter "X" following the designation of
the thermocouple, for example "JX".
3.1.2
compensating cables
are manufactured from conductors having a composition different from the corresponding
thermocouple. They are designated by the letter "C" following the designation of the thermo-
couple, for example "KC". In some cases different tolerances apply for the same thermocou-
ple type over different temperature ranges. These are distinguished by additional letters such
as, for example, KCA and KCB.
60584-3 © IEC:2007 – 5 –
3.2
tolerance
the tolerance of an extension or compensating cable is the maximum additional deviation in
microvolts caused by the introduction of the extension or compensating cable into the meas-
uring circuit.
4 Tolerance values
Table 1 shows the specified tolerance for extension and compensating cables when used at
temperatures within the ranges indicated as "Cable temperature range".
Table 1– Tolerance classes for extension and compensating cables

Type Tolerance class Cable temperature Measuring junction
range temperature
1 2
JX ±85 μV (±1,5 °C) ±140 μV (±2,5 °C) –25 °C to +200 °C 500 °C
TX –25 °C to +100 °C 300 °C
±30 μV (±0,5 °C) ±60 μV (±1,0 °C)
EX –25 °C to +200 °C 500 °C
±120 μV (±1,5 °C) ±200 μV (±2,5 °C)
KX –25 °C to +200 °C 900 °C
±60 μV (±1,5 °C) ±100 μV (±2,5 °C)
NX ±60 μV (±1,5 °C) ±100 μV (±2,5 °C) –25 °C to +200 °C 900 °C
KCA  ±100 μV (±2,5 °C) 0 °C to +150 °C 900 °C
KCB  0 °C to +100 °C 900 °C
±100 μV (±2,5 °C)
NC  0 °C to +150 °C 900 °C
±100 μV (±2,5 °C)
RCA  0 °C to +100 °C 1 000 °C
±30 μV (±2,5 °C)
RCB  ±60 μV (±5,0 °C) 0 °C to +200 °C 1 000 °C
SCA  ±30 μV (±2,5 °C) 0 °C to +100 °C 1 000 °C
SCB  0 °C to +200 °C     1 000 °C
±60 μV (±5,0 °C)
NOTE 1 Cable temperature range may be restricted to figures lower than those shown in the table because of
temperature limitations imposed by the insulant.
NOTE 2 A cable comprising two copper conductors may be used with Type B thermocouples. The expected
maximum additional deviation within the cable temperature range 0 °C to +100 °C is 40 µV. The equivalent in
temperature is 3,5 °C when the measuring junction of the thermocouple is at 1 400 °C.
NOTE 3 Tolerances are specified in microvolts. The table also includes, in parentheses, the approximate
equivalent tolerances in degrees Celsius. Because thermocouple e.m.f.-temperature relationships are non-
linear, the tolerance in degrees Celsius depends on the temperature of the measuring junction of the thermo-
couple. The figures shown in the table are those appropriate to the measuring junction temperatures in the final
column. In most cases the error expressed in degrees Celsius will be larger at lower thermocouple junction
temperatures.
5 Colour coding
5.1 Negative conductor
The insulation of the negative conductor shall be WHITE for all thermocouple types.
5.2 Positive conductor
The insulation of the positive conductor shall be as given in Table 2.
5.3 Outer sheath
The outer sheath, if any, shall be coloured as given in Table 2. If for intrinsically safe circuits
the outer sheath is coloured BLUE, then the thermocouple type shall be indicated by other
means, for instance by printed or coloured tags (colour as given in Table 2).

– 6 – 60584-3 © IEC:2007
Table 2 – Colour code for extension and compensating cables

Thermocouple Colour of positive
type conductor and
sheath insulation
T Brown
E Violet
J Black
K Green
N Pink
B Grey
R Orange
S Orange
5.4 Connectors
The connectors, if any, used in conjunction with thermocouples and compensating or exten-
sion cables, shall be coloured as given in Table 2. The colouring may be a mass colouring or
a coloured dot on the connector’s surface.
6 Additional identification
6.1 Information applied by the manufacturer shall have the following format:
Example: IEC  – K  X   – 1
IEC – †   † – †
Tolerance class (1 or 2)
Type of cable (X, CA, CB)
Type of thermocouple
(T,E,J,K,N,R,S)
IEC Code
6.2 Additional markings for number of pairs, cross-section of conductors, temperature range,
manufacturer, etc., may be made if necessary.
7 Dimensions
The dimensions of conductors should be agreed between user and manufacturer taking into
account for example tensile strength and flexibility of the cable. Tables 3a and 3b show typi-
cal examples of nominal dimensions.

60584-3 © IEC:2007 – 7 –
Table 3a – Dimensions of conductors (typical nominal values)
Solid wire diameter and
wire diameter of strands
mm
0,10
0,12
0,18
0,20
0,30
0,32
0,40
0,45
0,50
0,60
0,63
0,65
0,80
1,00
1,25
1,29
1,38
1,60
Table 3b – Cross-sectional area and construction of stranded conductors

Stranded wire nominal cross- Construction
sectional area
(number of strands
mm
* diameter in mm)
0,05 7 * 0,10
0,11 12 * 0,12
0,22 7 * 0,20
3 * 0,30
0,38 12 * 0,20
0,41 13 * 0,20
0,50 16 * 0,20
7 * 0,30
0,60 19 * 0,20
0,72 23 * 0,20
0,75 24 * 0,20
11 * 0,30
1,00 32 * 0,20
14 * 0,30
5 * 0,50
3 * 0,65
– 8 – 60584-3 © IEC:2007
Table 3b (continued)
Stranded wire nominal cross- Construction
sectional area
(number of strands
mm
* diameter in mm)
1,20 7 * 0,45
4 * 0,60
1,25 4 * 0,63
1,30 4 * 0,65
1,50 48 * 0,20
21 * 0,30
3 * 0,80
2,00 16 * 0,40
7 * 0,60
2,2 7 * 0,63
2,3 7 * 0,65
8 Requirements
8.1 Materials
8.1.1 Insulating materials
The choice of insulating materials has to be agreed between vendor and user.
8.1.2 Conductor materials
For the cable temperature range the thermal e.m.f. of conductor materials shall comply both
with IEC 60584-1 and with the tolerances specified in Clause 4 of this standard.
8.2 Electromagnetic shielding
The cables shall be manufactured by using pairs of twisted conductors or flat parallel conduc-
tors. Additional shielding should be used for thermoelectric circuit in order to reduce the sus-
ceptibility to electrical noise.
8.3 Capacitance and inductance
The capacitance and inductance - b
...

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