IEC PAS 63325:2020
(Main)Lifecycle requirements for functional safety and security for IACS
Lifecycle requirements for functional safety and security for IACS
IEC PAS 63325:2020 provides requirements and guidance on the ensurance and assurance of functional safety and security in different stages of the lifecycle. It will help to coordinate risk assessment, design and management and operation processes, avoiding conflicts between functional safety and security.
This PAS does not aim to give some completely new lifecycle, but based on the functional safety lifecycle, security lifecycle and other state of the art engineering processes, it aims to provide requirements and suggestions in some typical stages to achieve coordination between functional safety and security.
The objective of this PAS is Industry Automation Control System (IACS), including Equipment Under Control (EUC) system and safety-related system.
General Information
- Status
- Published
- Publication Date
- 07-Dec-2020
- Technical Committee
- TC 65 - Industrial-process measurement, control and automation
- Current Stage
- WPUB - Publication withdrawn
- Start Date
- 02-Jan-2025
- Completion Date
- 01-Jan-2025
Overview - IEC PAS 63325:2020 (Lifecycle requirements for functional safety and security for IACS)
IEC PAS 63325:2020 is a Publicly Available Specification from IEC that provides requirements and guidance to coordinate functional safety and cybersecurity across the lifecycle of Industrial Automation and Control Systems (IACS). Targeting IACS (including the Equipment Under Control - EUC - and safety‑related systems), the PAS does not define a new lifecycle; instead it aligns established functional safety and security lifecycles to avoid conflicts between safety measures and security countermeasures and to ensure risk reduction objectives are met.
Key topics and technical requirements
- Lifecycle stages covered: concept & scope, risk assessment, development & implementation, operation & maintenance, decommissioning.
- Risk coordination: integration of hazard/risk analysis with threat‑vulnerability assessment to identify combined safety and security risks and to establish risk criteria.
- Conflict resolution: guidance for identifying and resolving situations where security controls could impede safety function performance (or vice versa).
- Management coordination: organizational requirements, management of change and technical management processes to sustain coordinated safety and security throughout lifecycle phases.
- Operational resilience: requirements for responses to system failures or security events, monitoring, routine maintenance and modification controls.
- Practical measures (informative): examples include segmentation (zones and perimeter), access and remote access controls, device‑ and control‑level protections, integration of safety and security monitoring, and physical compensation measures - as illustrated in Annex A.
Practical applications and who will use it
IEC PAS 63325 is practical for organizations and professionals involved with industrial control systems who must integrate safety and cybersecurity workstreams:
- Safety engineers and security engineers coordinating requirements and tests
- Control system designers and system integrators implementing safe and secure architectures
- Asset owners / operators defining lifecycle processes and maintenance practices
- Project managers and change control teams managing organizational and technical change
- Standards and compliance officers aligning IEC 61508 / IEC 62443 practices on a project level
Use cases include early lifecycle risk assessments, designing compatible safety/security architectures, preparing operational procedures to avoid safety/security conflicts, and managing changes that affect safety integrity levels (SIL) or security posture.
Related standards
- IEC 61508 (functional safety fundamentals and SIL)
- IEC 62443 series (industrial cybersecurity)
- IEC TR 63069 (framework recommendations for combining functional safety and security)
IEC PAS 63325 is a concise, lifecycle‑focused resource to help make IACS systems both safe and secure by design while minimizing costly rework from conflicting controls.
Frequently Asked Questions
IEC PAS 63325:2020 is a technical specification published by the International Electrotechnical Commission (IEC). Its full title is "Lifecycle requirements for functional safety and security for IACS". This standard covers: IEC PAS 63325:2020 provides requirements and guidance on the ensurance and assurance of functional safety and security in different stages of the lifecycle. It will help to coordinate risk assessment, design and management and operation processes, avoiding conflicts between functional safety and security. This PAS does not aim to give some completely new lifecycle, but based on the functional safety lifecycle, security lifecycle and other state of the art engineering processes, it aims to provide requirements and suggestions in some typical stages to achieve coordination between functional safety and security. The objective of this PAS is Industry Automation Control System (IACS), including Equipment Under Control (EUC) system and safety-related system.
IEC PAS 63325:2020 provides requirements and guidance on the ensurance and assurance of functional safety and security in different stages of the lifecycle. It will help to coordinate risk assessment, design and management and operation processes, avoiding conflicts between functional safety and security. This PAS does not aim to give some completely new lifecycle, but based on the functional safety lifecycle, security lifecycle and other state of the art engineering processes, it aims to provide requirements and suggestions in some typical stages to achieve coordination between functional safety and security. The objective of this PAS is Industry Automation Control System (IACS), including Equipment Under Control (EUC) system and safety-related system.
IEC PAS 63325:2020 is classified under the following ICS (International Classification for Standards) categories: 25.040 - Industrial automation systems. The ICS classification helps identify the subject area and facilitates finding related standards.
IEC PAS 63325:2020 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
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IEC PAS 63325 ®
Edition 1.0 2020-12
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Lifecycle requirements for functional safety and security for IACS
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IEC PAS 63325 ®
Edition 1.0 2020-12
PUBLICLY AVAILABLE
SPECIFICATION
colour
inside
Lifecycle requirements for functional safety and security for IACS
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 25.040 ISBN 978-2-8322-8861-0
– 2 – IEC PAS 63325:2020 IEC 2020
CONTENTS
FOREWORD . 3
INTRODUCTION . 5
1 Scope . 6
2 Normative References . 6
3 Terms, definitions and abbreviated terms . 6
3.1 Terms and definitions . 6
3.2 Abbreviated terms . 8
4 Lifecycle stages . 8
5 Management coordination requirement . 8
5.1 General . 8
5.2 Organization requirements . 8
5.3 Management of change . 9
6 Lifecycle requirements . 9
6.1 Concept and scope . 9
6.2 Risk assessment . 10
6.2.1 General requirement . 10
6.2.2 Hazard and Risk Analysis / Threat-vulnerability assessment . 11
6.2.3 Risk criterion . 11
6.2.4 Conflict resolution . 12
6.3 Development and implementation . 12
6.3.1 General . 12
6.3.2 Response to system failures or security events . 12
6.4 Operation and maintenance . 13
6.5 Decommission . 13
Annex A (informative) Measures that could be used in the coordination of safety and
security in different stages . 14
A.1 Risk assessment . 14
A.2 Development and implementation . 14
A.2.1 Physical compensation measures are necessary for access control . 14
A.2.2 Segmentation into zones and perimeter protection . 14
A.2.3 Safety and security communication protocol . 14
A.2.4 Remote access control . 15
A.2.5 Wireless access control . 15
A.2.6 Device level . 15
A.2.7 Control level . 15
A.2.8 Integration of information security protection measures . 16
A.2.9 Integration of safety and security monitoring . 16
A.2.10 Monitoring of normal operation . 16
A.2.11 Routine maintenance and inspection . 17
A.2.12 Modification . 17
Figure 1 – General process of risk assessment . 11
Table 1 – Example of classification of all the systems and devices . 10
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
LIFECYCLE REQUIREMENTS FOR FUNCTIONAL
SAFETY AND SECURITY FOR IACS
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and in
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rights. IEC shall not be held responsible for identifying any or all such patent rights.
A PAS is an intermediate specification made available to the public and needing a lower level of
consensus than an International Standard to be approved by vote (simple majority).
IEC PAS 63325 has been processed by IEC technical committee 65: Industrial-process
measurement, control and automation.
The text of this PAS is based on the This PAS was approved for publication
following document: by the P-members of the committee
concerned as indicated in the following
document
Draft PAS Report on voting
65/813/DPAS 65/826/RVDPAS
Following publication of this PAS, which is a pre-standard publication, the technical committee
or subcommittee concerned may transform it into an International Standard.
– 4 – IEC PAS 63325:2020 IEC 2020
This PAS shall remain valid for an initial maximum period of 2 years starting from the publication
date. The validity may be extended for a single period up to a maximum of 2 years, at the end of
which it shall be published as another type of normative document, or shall be withdrawn.
IMPORTANT – The "colour inside" logo on the cover page of this document indicates that it
contains colours which are considered to be useful for the correct understanding of its
contents. Users should therefore print this document using a colour printer.
INTRODUCTION
Safety and security are becoming increasingly interdependent. Traditional safety-related
systems are not isolated any more, as required by connectivity and inter-operability, and threats
and vulnerabilities can increase the probability of attacks to safety-related systems.
IEC TR 63069 gives some top-level framework recommendations for functional safety and
security.
This specification concentrates on how to consider the lifecycles for functional safety and
security in different stages, optimizing risk assessment, improving efficiency of safety and
security related activities included in engineering processes, avoiding conflicts between safety
functions and security countermeasures. This document also will give some safety and security
co-engineering guidelines to make the implications to systems more safe, more secure, and cost
efficient.
– 6 – IEC PAS 63325:2020 IEC 2020
LIFECYCLE REQUIREMENTS FOR FUNCTIONAL
SAFETY AND SECURITY FOR IACS
1 Scope
This PAS provides requirements and guidance for ensuring and assuring functional safety and
security in different stages of the lifecycle. It will help the coordination of risk assessment,
design and management and operation processes, avoiding conflicts between functional safety
and security.
This specification does not aim to define a completely new lifecycle, but based on the functional
safety lifecycle, security lifecycle and other state of the art engineering processes, it aims to
provide requirements and suggestions to support coordination between functional safety and
security.
The objective of this document is Industrial Automation Control Systems (IACS), including the
Equipment Under Control (EUC) system and the safety-related system.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies.
For undated references, the latest edition of the referenced document (including any
amendments) applies.
There are no normative references in this document.
3 Terms, definitions and abbreviated terms
3.1 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminological databases for use in standardization at the following
addresses:
• ISO Online browsing platform: available at https://www.iso.org/obp
• IEC Electropedia: available at http://www.electropedia.org/
More definitions could refer to the IEC 62443 series and the IEC 61508 series.
3.1.1
conflict
situation when one or several safety measures and one or several security countermeasures are
not in coordination with each other and one or several safety measures cannot achieve its
required target performance
Note 1 to entry: This conflict definition is in the context of this document.
3.1.2
safety
freedom from unacceptable risk
[SOURCE: IEC 61508-4:2010, 3.1.11 and IEC 62443-1-1:2009, 3.2.94]
3.1.3
functional safety
part of the overall safety relating to the EUC and the EUC control system that depends on the
correct functioning of the E/E/PE safety-related systems and other risk reduction measures
[SOURCE: IEC 61508-4:2010, 3.1.12]
3.1.4
security
a) measures taken to protect a system
b) condition of a system that results from the establishment and maintenance of measures to
protect the system
c) condition of system resources being free from unauthorized access and from unauthorized or
accidental change, destruction, or loss.
d) capability of a computer-based system to provide adequate confidence that unauthorized
persons and systems can neither modify the software and its data nor gain access to the
system functions, and yet to ensure that this is not denied to authorized persons and systems
e) prevention of illegal or unwanted penetration of, or interference with the proper and intended
operation of an industrial automation and control system
Note 1 to entry: Measures can be controls related to physical security (controlling physical access to computing
assets) or logical security (capability to login to a given system and application).
[SOURCE: IEC 62443-1-1:2009, 3.2.99]
3.1.5
threat
potential for violation of security, which exists when there is a circumstance, capability, action,
or event that could breach security and cause harm
[SOURCE: IEC 62443-1-1:2009, 3.2.125]
3.1.6
vulnerability
flaw or weakness in a system's design, implementation, or operation and management that
could be exploited to violate the system's integrity or security policy
[SOURCE: IEC 62443-1-1:2009, 3.2.135]
3.1.7
asset
physical or logical object which has a perceived or a defined value for an IACS combined safety
and operational functionality
Note 1 to entry: This asset definition is in the context of this document.
3.1.8
coordination
activity of the IACS, which means:
– all risk-related factors have been considered and are controlled;
– risk management process is reasonably implemented;
– no conflict exists between safety measures and security countermeasures.
– 8 – IEC PAS 63325:2020 IEC 2020
3.2 Abbreviated terms
EUC Equipment under control
IACS Industrial automation control system
SOI System of interest
SIL Safety integrity level
4 Lifecycle stages
Cross-communication and interaction between the functional safety and security shall be
implemented throughout the whole lifecycle to ensure that:
– all reasonably foreseeable attacks and misuse are identified and are controlled;
– all risk reduction requirements are achieved;
– when there is a conflict between safety measures and security countermeasures, risk can
also increase, so while striving for compatibility, the appropriate design compromise
ensuring that the tolerable risk is achieved shall be found.
Typically, the following stages need to be considered during the whole lifecycle:
– concept and scope;
– risk assessment;
– development and implementation;
– operation and maintenance;
– decommission and disposal.
NOTE Different standards have different lifecycle requirements (IEC 61508, IEC 61511, IEC 62443, etc.); this
document just extracts some typical and important stages. Those stages also are very critical to achieve safety and
security compatibility.
5 Management coordination requirement
5.1 General
Technical management processes shall be considered at the beginning of the lifecycle, for the
specified organization, it is recommended to plan the overall technical management processes
including safety and security people.
Technical management processes shall be implemented through the whole lifecycle. Except for
the safety and security management requirements specific to a domain, if some crossover
requirements between safety activities and security activities are identified, responsibilities
should be clearly assigned to ensure that requirements are implemented.
The basic objectives for achieving safety and security should be to minimize the risk of human
harm, major property losses, environmental damage and reputation effects.
Risk control concepts are used both for safety and security, safety measures and security
countermeasures are designed to achieve the tolerable risk target. When there is a conflict
between safety measures and security countermeasures, the appropriate design compromise
ensuring that the tolerable risk is achieved shall be found.
5.2 Organization requirements
Responsibility:
– All people, related to common safety and security activities, shall be clearly aware of their
responsibilities and tasks;
– communication mechanisms shall be set up, especially between safety-related people and
security-related people;
– Special coordination procedures and mechanisms shall be established to deal with
functional safety and security crossover work.
5.3 Management of change
An interrelated modification management shall be established.
Procedures should be developed to assess the potential for negative impact on safety and
security, when changes are made to IACS (including configuration, execution status, etc.).
Changes due to functional safety should be cross-audited by security staff to confirm the validity
and effectiveness of the security countermeasures.
Changes in functional safety-related systems often lead to new vulnerabilities. In this case, new
information security measures are usually added, and a special risk assessment needs to be
carried out if it is necessary to re-confirm the security capabilities.
When the security measures are changed (including patching), corresponding analysis (and if
required, appropriate tests) shall be conducted to confirm that these changes will not negatively
impact the safety function.
The changes may affect the integrity of safety and cannot immediately implement the
security-driven change process, and its vulnerability should be tracked and managed. A special
risk assessment may be conducted when necessary to identify compensation measures that do
not affect the integrity of safety. The implementation of these compensation measures requires
the approval of the security management person.
6 Lifecycle requirements
6.1 Concept and scope
It is necessary to identify the safety and security related systems, their scope and their
perimeter, giving the list of the SOI (system of interest).
All the facilities, control systems and network environment shall be considered to achieve safety
and security objectives, including but not limited to:
– types and applic
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