IEC 60335-2-45:2024
(Main)Household and similar electrical appliances - Safety - Part 2-45: Particular requirements for portable heating tools and similar appliances
Household and similar electrical appliances - Safety - Part 2-45: Particular requirements for portable heating tools and similar appliances
IEC 60335-2-45:2024 deals with the safety of portable electric heating tools and similar appliances, their rated voltage being not more than 250 V including direct current (DC) supplied appliances and battery-operated appliances.
Appliances not intended for normal household use, but which nevertheless can be a source of danger to the public, such as appliances intended to be used by laypersons in shops, in light industry and on farms, are within the scope of this standard. Appliances that can also be used when mounted on a support are within the scope of this standard.
Examples of appliances that are within the scope of this standard are
– branding tools;
– burning-in pens;
– conduit-soldering tools;
– dehorning tools;
– desoldering irons;
– firelighters;
– glue guns;
– heat guns;
– household film-welding appliances;
– paint strippers;
– plastic-cutting tools;
– soldering guns;
– soldering irons;
– stripping pliers;
– thermoplastic conduit-welding tools.
As far as is practicable, this standard deals with the common hazards presented by appliances which are encountered by all persons in and around the home. However, in general, it does not in general take into account
– persons (including children) whose physical, sensory or mental capabilities; or lack of experience and knowledge prevents them from using the appliance safely without supervision or instruction;
– children playing with the appliance.
Attention is drawn to the fact that
– for appliances intended to be used in vehicles or on board ships or aircraft, additional requirements can be necessary;
– in many countries additional requirements are specified by the national health authorities, the national authorities responsible for the protection of labour and similar authorities.
This standard does not apply to
– hand-held motor-operated electric tools (IEC 60745 series, IEC 62841 series);
– transportable motor-operated electric tools (IEC 61029 series, IEC 62841 series);
– appliances intended exclusively for industrial purposes;
– appliances intended to be used in locations where special conditions prevail, such as the presence of a corrosive or explosive atmosphere (dust, vapour or gas);
– tools using high-frequency heating other than induction soldering irons;
– arc-welding equipment.
This fourth edition cancels and replaces the third edition published in 2002, Amendment 1:2008 and Amendment 2:2011. This edition constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous edition:
a) alignment with IEC 60335-1:2020;
b) deletion or conversion of some notes to normative text (Clause 1, 5.2, 15.101, 22.105, 25.7);
c) introduction of external accessible surfaces temperature limits, including addition of functional surface and hot surface requirements (3.6.101, 7.1, 7.6, 7.12, 7.14, 7.15, 11.3, 11.8);
This part 2 is to be used in conjunction with the latest edition of IEC 60335-1 and its amendments unless that edition precludes it; in that case, the latest edition that does not preclude it is used. It was established on the basis of the sixth edition (2020) of that standard.
Appareils électrodomestiques et analogues - Sécurité - Partie 2-45: Exigences particulières pour les outils chauffants mobiles et appareils analogues
L'IEC 60335-2-45:2024 traite de la sécurité des outils électriques chauffants mobiles et appareils analogues dont la tension assignée est inférieure ou égale à 250 V, y compris les appareils alimentés en courant continu et les appareils alimentés par batteries. Les appareils non destinés à un usage domestique normal, mais qui peuvent néanmoins constituer une source de danger pour le public, tels que les appareils destinés à être utilisés par des usagers non avertis dans des magasins, chez des artisans et dans des fermes, sont compris dans le domaine d'application de la présente norme. Les appareils qui peuvent également être utilisés lorsqu’ils sont montés sur un support sont compris dans le domaine d'application de la présente norme.
La liste suivante répertorie les exemples d'appareils qui relèvent du domaine d'application de la présente norme
– Les fers à marquer.
– Les pyrograveurs.
– Les outils à souder les conduits.
– Les appareils à décorner les animaux.
– Les fers à dessouder.
– Les appareils à allumer le feu.
– Les pistolets à colle.
– Les pistolets à air chaud.
– Les appareils à souder les films à usage domestique.
– Les appareils de décapage de la peinture.
– Les outils à couper le plastique.
– Les fers instantanés.
– Les fers à souder.
– Les pinces à dénuder.
– Les outils à souder les conduits thermoplastiques.
Dans la mesure du possible, la présente norme traite des dangers courants présentés par les appareils, encourus par tous les individus à l'intérieur et autour de l'habitation. Cependant, elle ne tient en général pas compte
– Des personnes (y compris des enfants) dont les capacités physiques, sensorielles ou mentales ou le manque d'expérience et de connaissance les empêchent d'utiliser l'appareil en toute sécurité sans surveillance ou instruction.
– De l’utilisation de l’appareil comme jouet par des enfants.
L'attention est attirée sur le fait que
– Pour les appareils destinés à être utilisés dans des véhicules ou à bord de navires ou d'avions, des exigences supplémentaires peuvent être nécessaires.
– Dans de nombreux pays, des exigences supplémentaires sont spécifiées par les organismes nationaux de la santé, par les organismes nationaux responsables de la protection des travailleurs et par des organismes analogues.
La présente norme ne s'applique pas:
– Aux outils électroportatifs à moteur (série IEC 60745, série IEC 62841).
– Aux machines-outils électriques semi-fixes (série IEC 61029, série IEC 62841).
– Aux appareils prévus exclusivement pour des usages industriels.
– Aux appareils destinés à être utilisés dans des locaux qui présentent des conditions particulières, telles que la présence d’une atmosphère corrosive ou explosive (poussière, vapeur ou gaz).
– Aux outils qui utilisent du chauffage haute fréquence autres que les fers à souder à induction.
– Aux matériels de soudage à l'arc.
Cette quatrième édition annule et remplace la troisième édition parue en 2002, l’Amendement 1:2008 et l’Amendement 2:2011. Cette édition constitue une révision technique.
Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente:
a) texte aligné sur l'IEC 60335-1:2020;
b) suppression ou transformation de certaines notes en texte normatif (Article 1 et paragraphes 5.2, 15.101, 22.105, 25.7);
c) des limites de température ont été introduites pour les surfaces accessibles extérieures, notamment par l'ajout d'exigences pour les surfaces fonctionnelles et les surfaces chaudes (3.6.101, 7.1, 7.6, 7.12, 7.14, 7.15, 11.3, 11.8).
La présente partie 2 doit être utilisée conjointement avec la dernière édition de l'IEC 60335-1 et ses amendements sauf si cette édition l'exclut; dans ce cas, la dernière édition qui n'exclut pas la présente partie 2 est utilisée. Elle a été établie sur la base de la sixième édition (2020) de cette norme.
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Standards Content (Sample)
IEC 60335-2-45 ®
Edition 4.0 2024-11
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Household and similar electrical appliances – Safety –
Part 2-45: Particular requirements for portable heating tools and similar
appliances
Appareils électrodomestiques et analogues – Sécurité –
Partie 2-45: Exigences particulières pour les outils chauffants mobiles et
appareils analogues
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IEC 60335-2-45 ®
Edition 4.0 2024-11
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Household and similar electrical appliances – Safety –
Part 2-45: Particular requirements for portable heating tools and similar
appliances
Appareils électrodomestiques et analogues – Sécurité –
Partie 2-45: Exigences particulières pour les outils chauffants mobiles et
appareils analogues
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 13.120, 25.140.20 ISBN 978-2-8322-4247-6
– 2 – IEC 60335-2-45:2024 © IEC 2024
CONTENTS
FOREWORD . 4
INTRODUCTION . 7
1 Scope . 8
2 Normative references . 9
3 Terms and definitions . 9
4 General requirement . 11
5 General conditions for the tests . 11
6 Classification . 11
7 Marking and instructions . 12
8 Protection against access to live parts . 13
9 Starting of motor-operated appliances . 13
10 Power input and current . 13
11 Heating . 13
12 Charging of metal-ion batteries . 15
13 Leakage current and electric strength at operating temperature . 15
14 Transient overvoltages . 15
15 Moisture resistance . 15
16 Leakage current and electric strength . 16
17 Overload protection of transformers and associated circuits . 16
18 Endurance . 16
19 Abnormal operation . 16
20 Stability and mechanical hazards . 17
21 Mechanical strength . 17
22 Construction . 18
23 Internal wiring . 19
24 Components . 19
25 Supply connection and external flexible cords . 20
26 Terminals for external conductors . 20
27 Provision for earthing . 20
28 Screws and connections . 21
29 Clearances, creepage distances and solid insulation . 21
30 Resistance to heat and fire . 21
31 Resistance to rusting . 21
32 Radiation, toxicity and similar hazards . 21
Annexes . 23
Annex A (informative) Routine tests . 24
Annex B (normative) Battery-operated appliances, separable batteries and detachable
batteries for battery-operated appliances . 25
Bibliography . 26
Figure 101 – Probe for measuring surface temperatures . 22
Table 101 – Maximum temperature rises for specified external accessible surfaces
under normal operating conditions . 15
– 4 – IEC 60335-2-45:2024 © IEC 2024
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
HOUSEHOLD AND SIMILAR ELECTRICAL APPLIANCES –
SAFETY –
Part 2-45: Particular requirements for portable heating tools
and similar appliances
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and
in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports,
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preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with
may participate in this preparatory work. International, governmental and non-governmental organizations liaising
with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for
Standardization (ISO) in accordance with conditions determined by agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
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4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
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6) All users should ensure that they have the latest edition of this publication.
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8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) IEC draws attention to the possibility that the implementation of this document may involve the use of (a)
patent(s). IEC takes no position concerning the evidence, validity or applicability of any claimed patent rights in
respect thereof. As of the date of publication of this document, IEC had not received notice of (a) patent(s), which
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the latest information, which may be obtained from the patent database available at https://patents.iec.ch. IEC
shall not be held responsible for identifying any or all such patent rights.
IEC 60335-2-45 has been prepared by IEC technical committee 61: Safety of household and
similar electrical appliances. It is an International Standard.
This fourth edition cancels and replaces the third edition published in 2002, Amendment 1:2008
and Amendment 2:2011. This edition constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) alignment with IEC 60335-1:2020;
b) deletion or conversion of some notes to normative text (Clause 1, 5.2, 15.101, 22.105, 25.7);
c) introduction of external accessible surfaces temperature limits, including addition of
functional surface and hot surface requirements (3.6.101, 7.1, 7.6, 7.12, 7.14, 7.15, 11.3,
11.8);
The text of this International Standard is based on the following documents:
Draft Report on voting
61/7296/FDIS 61/7341/RVD
Full information on the voting for its approval can be found in the report on voting indicated in
the above table.
The language used for the development of this International Standard is English.
This document was drafted in accordance with ISO/IEC Directives, Part 2, and developed in
accordance with ISO/IEC Directives, Part 1 and ISO/IEC Directives, IEC Supplement, available
at www.iec.ch/members_experts/refdocs. The main document types developed by IEC are
described in greater detail at www.iec.ch/publications.
A list of all parts of the IEC 60335 series, under the general title: Household and similar
electrical appliances – Safety, can be found on the IEC website.
This part 2 is to be used in conjunction with the latest edition of IEC 60335-1 and its
amendments unless that edition precludes it; in that case, the latest edition that does not
preclude it is used. It was established on the basis of the sixth edition (2020) of that standard.
NOTE 1 When "Part 1" is mentioned in this standard, it refers to IEC 60335-1.
This part 2 supplements or modifies the corresponding clauses in IEC 60335-1, so as to convert
that publication into the IEC standard: Particular requirements for portable heating tools and
similar appliances.
When a particular subclause of Part 1 is not mentioned in this part 2, that subclause applies as
far as is reasonable. When this standard states "addition", "modification", or "replacement", the
relevant text in Part 1 is to be adapted accordingly.
NOTE 2 The following numbering system is used:
– subclauses, tables and figures that are numbered starting from 101 are additional to those in Part 1;
– unless notes are in a new subclause or involve notes in Part 1, they are numbered starting from 101, including
those in a replaced clause or subclause;
– additional annexes are lettered AA, BB, etc.
NOTE 3 The following print types are used:
– requirements: in roman type;
– test specifications: in italic type;
– notes: in small roman type.
Words in bold in the text are defined in Clause 3. When a definition concerns an adjective, the adjective and the
associated noun are also in bold.
The following differences exist in the countries indicated below.
– 6.1: Class 0 appliances are allowed if their rated voltage does not exceed 150 V and class
0I appliances are allowed (Japan).
– 25.7: The modification does not apply (Japan).
– 6 – IEC 60335-2-45:2024 © IEC 2024
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under webstore.iec.ch in the data related to the
specific document. At this date, the document will be
• reconfirmed,
• withdrawn, or
• revised.
NOTE 4 The attention of National Committees is drawn to the fact that equipment manufacturers and testing
organizations can need a transitional period following publication of a new, amended or revised IEC publication in
which to make products in accordance with the new requirements and to equip themselves for conducting new or
revised tests.
INTRODUCTION
It has been assumed in the drafting of this International Standard that the execution of its
provisions is entrusted to appropriately qualified and experienced persons.
Guidance documents concerning the application of the safety requirements for appliances can
be accessed via TC 61 supporting documents on the IEC website
https://www.iec.ch/tc61/supportingdocuments
This information is given for the convenience of users of this International Standard and does
not constitute a replacement for the normative text in this standard.
This standard recognizes the internationally accepted level of protection against hazards such
as electrical, mechanical, thermal, fire and radiation of appliances when operated as in normal
use taking into account the manufacturer's instructions. It also covers abnormal situations that
can be expected in practice and takes into account the way in which electromagnetic
phenomena can affect the safe operation of appliances.
This standard takes into account the requirements of IEC 60364 as far as possible so that there
is compatibility with the wiring rules when the appliance is connected to the supply mains.
However, national wiring rules can differ.
If an appliance within the scope of this standard also incorporates functions that are covered
by another part 2 of IEC 60335, the relevant part 2 is applied to each function separately, as
far as is reasonable. If applicable, the influence of one function on the other is taken into
account.
When a part 2 standard does not include additional requirements to cover hazards dealt with in
Part 1, Part 1 applies.
NOTE 1 This means that the technical committees responsible for the part 2 standards have determined that it is
not necessary to specify particular requirements for the appliance in question over and above the general
requirements.
This standard is a product family standard dealing with the safety of appliances and takes
precedence over horizontal and generic standards covering the same subject.
NOTE 2 Horizontal publications, basic safety publications and group safety publications covering a hazard are not
applicable since they have been taken into consideration when developing the general and particular requirements
for the IEC 60335 series of standards.
An appliance that complies with the text of this standard will not necessarily be considered to
comply with the safety principles of the standard if, when examined and tested, it is found to
have other features that impair the level of safety covered by these requirements.
An appliance employing materials or having forms of construction differing from those detailed
in the requirements of this standard may be examined and tested according to the intent of the
requirements and, if found to be substantially equivalent, may be considered to comply with the
standard.
NOTE 3 Standards dealing with non-safety aspects of household appliances are:
– IEC standards published by TC 59 concerning methods of measuring performance;
– CISPR 11, CISPR 14-1 and relevant IEC 61000-3 series standards concerning electromagnetic emissions;
– CISPR 14-2 concerning electromagnetic immunity;
– IEC standards published by TC 111 concerning environmental matters.
– 8 – IEC 60335-2-45:2024 © IEC 2024
HOUSEHOLD AND SIMILAR ELECTRICAL APPLIANCES –
SAFETY –
Part 2-45: Particular requirements for portable heating tools
and similar appliances
1 Scope
This clause of Part 1 is replaced by the following.
This part of IEC 60335 deals with the safety of portable electric heating tools and similar
appliances, their rated voltage being not more than 250 V including direct current (DC)
supplied appliances and battery-operated appliances.
Appliances not intended for normal household use, but which nevertheless can be a source of
danger to the public, such as appliances intended to be used by laypersons in shops, in light
industry and on farms, are within the scope of this standard.
Appliances that can also be used when mounted on a support are within the scope of this
standard.
Examples of appliances that are within the scope of this standard are
– branding tools;
– burning-in pens;
– conduit-soldering tools;
– dehorning tools;
– desoldering irons;
– firelighters;
– glue guns;
– heat guns;
– household film-welding appliances;
– paint strippers;
– plastic-cutting tools;
– soldering guns;
– soldering irons;
– stripping pliers;
– thermoplastic conduit-welding tools.
As far as is practicable, this standard deals with the common hazards presented by appliances
which are encountered by all persons in and around the home. However, in general, it does not
in general take into account
– persons (including children) whose
• physical, sensory or mental capabilities; or
• lack of experience and knowledge
prevents them from using the appliance safely without supervision or instruction;
– children playing with the appliance.
Attention is drawn to the fact that
– for appliances intended to be used in vehicles or on board ships or aircraft, additional
requirements can be necessary;
– in many countries additional requirements are specified by the national health authorities,
the national authorities responsible for the protection of labour and similar authorities.
This standard does not apply to:
– hand-held motor-operated electric tools (IEC 60745 series, IEC 62841 series);
– transportable motor-operated electric tools (IEC 61029 series, IEC 62841 series);
– appliances intended exclusively for industrial purposes;
– appliances intended to be used in locations where special conditions prevail, such as the
presence of a corrosive or explosive atmosphere (dust, vapour or gas);
– tools using high-frequency heating other than induction soldering irons;
– arc-welding equipment.
2 Normative references
This clause of Part 1 is applicable except as follows.
Addition:
IEC 60584-1, Thermocouples – Part 1: EMF specifications and tolerances
3 Terms and definitions
This clause of Part 1 is applicable except as follows.
3.1 Definitions relating to physical characteristics
3.1.9 Modification:
normal operation
Replace the first paragraph with the following:
operation of appliances under the following conditions:
Appliances having a stand are operated on the stand, unless otherwise specified.
Other appliances are operated in accordance with the instructions, unless otherwise specified.
Soldering guns and plastic-cutting tools incorporating a biased-off switch are operated in
cycles in accordance with the instructions but they are switched on for at least 12 s with rest
periods not exceeding 48 s. For soldering guns, the on-period is such that the temperature at
the tip reaches at least 300 °C at the end of the first on-period.
Household film-welding appliances are operated in cycles in accordance with the instructions
but they are switched on at least for the time necessary to weld together two sheets of plastic
film with rest periods not exceeding 2 min. The plastic film is high pressure (low density)
polyethylene, each sheet having a thickness of 50 µm.
Heat guns are operated with the airflow horizontal.
Firelighters are operated to ignite charcoal placed in a tray having a diameter of 600 mm and
a side 50 mm high. The pile of charcoal is 500 mm in diameter and 100 mm high at its centre.
– 10 – IEC 60335-2-45:2024 © IEC 2024
Contact firelighters are positioned with the heating element horizontal and inserted in the
centre of the charcoal.
Hot-air firelighters are positioned with the airflow horizontal or directed downwards up to 45° if
allowed by the construction, whichever is more unfavourable.
3.5 Definitions related to types of appliances
3.5.101
branding tool
appliance for marking wood, leather and other materials by means of a heated metal stamp
3.5.102
burning-in pen
appliance for scribing on wood, leather and other materials by means of a heated tip
3.5.103
conduit-soldering tool
appliance used for joining metal piping by means of solder
3.5.104
dehorning tool
appliance for burning out horn buds
3.5.105
desoldering iron
appliance for melting and removing solder
3.5.106
firelighter
appliance for igniting solid fuel such as charcoal or wood
3.5.107
contact firelighter
firelighter incorporating a heating element that is in direct contact with the fuel
3.5.108
hot-air firelighter
firelighter that incorporates a fan and a heating element and blows hot air at the fuel
3.5.109
heat gun
appliance that produces a jet of hot air
Note 1 to entry: Heat guns can be used for fusing materials or for softening paint or plastics.
3.5.110
household film-welding appliance
appliance for household use only, used for welding or cutting thin thermoplastic sheets by
means of electrically heated parts between which the material is clamped
Note 1 to entry: Household film-welding appliances can have a suction device to remove air from a bag before
welding.
3.5.111
paint stripper
appliance for softening paint using hot air
Note 1 to entry: Paint strippers can incorporate a scraper.
3.5.112
soldering gun
appliance incorporating a transformer, the soldering tip being part of the secondary circuit
3.5.113
soldering iron
appliance having a heated tip for soldering
3.5.114
thermoplastic conduit-welding tool
appliance for welding conduit by partly melting the thermoplastic material of a separate fitting
Note 1 to entry: The fitting has an integral heating wire and is used only once.
3.5.115
induction soldering iron
soldering iron that heats the soldering tip by means of high frequency induction eddy currents
Note 1 to entry: Eddy currents are induced in the soldering tip or heating element by the electromagnetic field of a
coil.
3.6 Definitions related to parts of appliances
3.6.101
functional surface
surface that is intentionally heated by an internal heat source and has to be hot to carry out the
function for which the appliance is intended
Note 1 to entry: An example is the heated tip of a soldering iron.
3.7 Definitions related to safety components
3.7.101
biased-off switch
switch that automatically returns to the off position when its actuating member is released
4 General requirement
This clause of Part 1 is applicable.
5 General conditions for the tests
This clause of Part 1 is applicable except as follows.
5.2 Addition:
An additional sample of a contact firelighter is required for the test of 21.102.
6 Classification
This clause of Part 1 is applicable except as follows.
6.1 Modification:
Replace the first paragraph with the following:
Dehorning tools shall be class II or class III.
– 12 – IEC 60335-2-45:2024 © IEC 2024
Other appliances shall be class I, class II or class III.
6.2 Addition:
Class II dehorning tools and transformers for class III dehorning tools shall be at least IPX4.
Conduit-soldering tools and thermoplastic conduit-welding tools shall be at least IPX4.
Hand-held paint strippers for outdoor use shall be at least IPX4, unless the instructions state
they are not to be stored or left outdoors, in which case they may be IPX0.
7 Marking and instructions
This clause of Part 1 is applicable except as follows.
7.1 Addition:
Contact firelighters shall be marked with the limit of insertion into the fuel.
Contact firelighters that are not at least IPX4 shall be marked with the substance of the
following:
Do not expose to rain or moisture.
Thermoplastic conduit-welding tools shall be marked with the types of fittings with which
they are to be used and with the corresponding settings. Each fitting shall be marked with the
type of appliance with which it is to be used and with its own type reference.
If appliances have external accessible surfaces, for which temperature rise limits are specified
in Table 101 and for which the provisions of footnote b to Table 101 apply, then the appliance
shall be marked with symbol IEC 60417-5041(2002-10), or with the substance of the following:
CAUTION: Hot surfaces.
7.6 Addition:
[symbol IEC 60417-5041 (2002-10)] caution, hot surface
7.12 Addition:
The instructions for appliances having a separate stand and not incorporating a biased-off
switch shall include the substance of the following:
WARNING: This tool must be placed on its stand when not in use.
The instructions for class III dehorning tools shall include the substance of the following:
WARNING: Only use the transformer provided.
The instructions for heat guns and hand-held paint strippers shall include the substance of
the following:
A fire can result if the appliance is not used with care, therefore
– be careful when using the appliance in places where there are combustible materials;
– do not apply to the same place for a long time;
– do not use in presence of an explosive atmosphere;
– be aware that heat can be conducted to combustible materials that are out of sight;
– place the appliance on its stand after use and allow it to cool down before storage;
– do not leave the appliance unattended when it is switched on.
The instructions for firelighters shall include the substance of the following:
– ensure that the firelighter is properly positioned;
– unplug the firelighter before removal from the fire;
– allow the firelighter to cool before storage;
– do not allow the hot parts of the firelighter to touch the cord or other flammable
materials.
The instructions for thermoplastic conduit-welding tools shall state that a welding operation
must not be repeated on a fitting since this can result in live parts becoming accessible.
If symbol IEC 60417-5041(2002-10) is marked on the appliance, its meaning shall be explained.
7.14 Addition:
The height of the triangle in symbol IEC 60417-5041 (2002-10) shall be at least 8 mm.
7.15 Addition:
The marking specified for external accessible surfaces shall be visible when the appliance is
operated as in normal use, including when actuating any switch, adjusting any control or
opening a lid or door. It shall not be placed on a functional surface.
8 Protection against access to live parts
This clause of Part 1 is applicable except as follows.
8.1.4 Addition:
Parts of thermoplastic conduit-welding tools operating at safety extra-low voltage
exceeding 12 V are also considered to be live parts.
9 Starting of motor-operated appliances
This clause of Part 1 is not applicable.
10 Power input and current
This clause of Part 1 is applicable.
11 Heating
This clause of Part 1 is applicable except as follows.
– 14 – IEC 60335-2-45:2024 © IEC 2024
11.2 Modification:
Replace the first dashed item of the fourth paragraph with the following:
– appliances normally placed on a floor or table in use are placed away from the walls of the
test corner;
11.3 Addition:
Where the external accessible surfaces are suitably flat and access permits, then the test
probe of Figure 101 is used to measure the temperature rises of external accessible surfaces
specified in Table 101. The probe is applied with a force of 4 N ± 1 N to the surface in such a
way that the best possible contact between the probe and the surface is ensured. The
measurement is performed after a contact period of 30 s.
The probe may be held in place using a laboratory stand clamp or similar device. Any measuring
instrument giving the same results as the probe may be used.
If the magnetic field of an induction soldering iron unduly influences the results, the temperature
rises can be determined using a platinum resistance with twisted connecting wires or any
equivalent means.
11.4 Addition:
Soldering guns, induction soldering irons and other appliances operated through a
transformer are supplied at 1,06 times rated voltage.
11.7 Modification:
Replace the first paragraph with the following:
Contact firelighters are operated for 30 min. Hot-air firelighters are operated for 10 min.
Other appliances are operated until steady conditions are established.
Replace the first dashed item with the following:
– the battery that has been fully discharged is charged, while the appliance is operated for
1 h or the time specified, whichever is less, performing its intended function, if allowed by
the construction of the appliance;
11.8 Modification:
Replace the first paragraph with the following:
During the test, the temperature rises are monitored continuously and shall not exceed the
values shown in Table 3 and Table 101.
The temperature rise limit specified in Table 3 for pure mica and tightly sintered ceramic
material is increased to 600 K.
Add the following to footnote "k" of Table 3: "Similar parts held for short periods include handles
or grips of vents and air shutters."
Table 101 – Maximum temperature rises
for specified external accessible surfaces under normal operating conditions
a
Temperature rise of
Surface
external accessible
b
surfaces
K
Bare metal 42
c
Coated metal
Glass and ceramic 56
d, e
Plastic and plastic coating > 0,4 mm
NOTE The temperature rise limits of handles, knobs, grips, keyboards, keypads and similar parts are specified
in Table 3.
a
Temperature rises are not measured on:
– the underside of appliances intended to be used on a working surface or floor;
– functional surfaces;
– air outlet grills, nozzles and attachments directly mounted at air outlets of appliances having functional hot
air (e.g. heat guns).
b
When the required values are not met, the maximum temperature rise shall not be higher than two times the
values indicated.
c
Metal is considered coated when a coating having a minimum thickness of 90 µm made of enamel, powder or
non-substantially plastic coating is used.
d
The temperature rise limit of plastic also applies for plastic material having a metal finish of thickness less
than 0,1 mm.
e
When the thickness of the plastic coating does not exceed 0,4 mm, the temperature rise limits of coated metal
for underlying metal apply or the temperature rise limits for glass or ceramic material for underlying glass or
ceramic material apply.
12 Charging of metal-ion batteries
This clause of Part 1 is applicable.
13 Leakage current and electric strength at operating temperature
This clause of Part 1 is applicable except as follows.
13.1 Addition:
Appliances supplied by a transformer and induction soldering irons are tested as
motor-operated appliances.
14 Transient overvoltages
This clause of Part 1 is applicable.
15 Moisture resistance
This clause of Part 1 is applicable except as follows.
15.101 Household film-welding appliances having a suction device shall be constructed so
that suction of liquid does not impair electrical insulation.
– 16 – IEC 60335-2-45:2024 © IEC 2024
This requirement does not apply to parts operating at safety extra-low voltage.
Compliance is checked by the following test.
A plastic bag is filled with 40 ml of the spillage solution specified in 15.2. The bag is positioned
so that the surface of the water is at the same level as the suction opening of the appliance.
The bag is then welded with the suction device in operation.
The appliance shall then withstand the electric strength test of 16.3 and inspection shall show
that there is no trace of water on the insulation that could result in a reduction of clearances
and creepage distances below the values specified in Clause 29.
16 Leakage current and electric strength
This clause of Part 1 is applicable except as follows.
16.1 Addition:
Appliances supplied by a transformer and induction soldering irons are tested as
motor-operated appliances.
17 Overload protection of transformers and associated circuits
This clause of Part 1 is applicable except as follows.
Addition:
The test is not carried out on soldering guns and other appliances in which the heating element
is part of the secondary circuit of a transformer.
18 Endurance
This clause of Part 1 is not applicable.
19 Abnormal operation
This clause of Part 1 is applicable except as follows.
19.1 Addition:
For heat guns and hot-air firelighters, compliance is also checked by the test of 19.101.
19.2 Replacement:
Appliances are operated under the conditions specified in Clause 11 but supplied at 0,94 times
rated voltage. However, appliances in which the heating element is part of the secondary circuit
of a transformer are operated continuously for 30 min unless they incorporate a biased-off
switch, in which case they are operated for 5 min. Firelighters are operated for 2 h without
adding fuel.
Paint strippers incorporating integral scrapers are held horizontally in a clamp over the entire
length of the handle. A force of 70 N is exerted on the scraper edge in the direction
corresponding to normal use.
19.3 Replacement:
The test of 19.2 is repeated but with the appliance supplied at 1,06 times rated voltage.
19.4 Addition:
Thermoplastic conduit-welding tools are operated with the fastest possible sequence of
welding operations.
19.13 Addition:
The temperature rise of the windings of induction soldering irons shall not exceed the values
specified in 19.7.
The electric strength test of induction soldering irons is carried out immediately after
switching off the appliance.
19.101 Heat guns and hot-air firelighters are operated as specified in Clause 11 until steady
conditions are established. The voltage at the terminals of the motor is then reduced until the
running speed of the motor is just sufficient to prevent the thermal cut-out from operating, the
power input to the heating element being maintained at 1,15 times rated power input.
The voltage is decreased at
– 1 V per minute, for motors having a working voltage not exceeding 30 V;
– 5 V per minute, for motors having a working voltage exceeding 30 V.
The appliances are then operated until steady conditions are established.
20 Stability and mechanical hazards
This clause of Part 1 is applicable except as follows.
20.1 Addition:
Hand-held appliances are subjected to the test while placed on their stands.
20.101 Contact firelighters shall have adequate stability.
Compliance is checked by the following test.
The firelighter is placed on a horizontal surface positioned 1 m above the floor. The maximum
insertion mark specified in 7.1 is aligned with the edge of the surface. The supply cord is
allowed to hang freely, the remaining length allowed to lie on the floor.
The appliance shall not tilt.
21 Mechanical strength
This clause of Part 1 is applicable except as follows.
21.1 Addition:
For hand-held appliances, compliance is also checked by the tests of 21.101.
– 18 – IEC 60335-2-45:2024 © IEC 2024
For contact firelighters, compliance is also checked by the test of 21.102.
21.101 The supply cord of hand-held appliances is cut to a length of 100 mm, measured
from the point where the cord, or cord guard, enters the appliance.
The appliance is dropped from a height of 1 m on to a hardwood base having a thickness
of 50 mm.
This test is carried out five times, the appliance positioned so that its major axis is horizontal
and so that a different part of the appliance is exposed to the impact each time.
The appliance is then dropped five times with its major axis vertical and with tips of soldering
irons, or corresponding parts of other appliances, pointing downwards.
The appliance shall not be damaged to such an extent that compliance with this standard is
impaired, in particular compliance with 8.1.1 shall not be impaired.
21.102 The handle of a new contact firelighter is held firmly between two lightly padded
surfaces with the heating element in a horizontal plane. The firelighter is supplied at rated
voltage. After 3 min a mass of 4,5 kg is suspended at the end of the heating element for 1 min.
The mass is removed and the element is allowed to cool. If the element has been bent, it is
straightened to its original position.
After the test, the appliance shall comply with 8.1.1 and the firelighter shall withstand the
electric strength test of 16.3.
22 Construction
This clause of Part 1 is applicable except as foll
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