Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 2: Dimensional compatibility requirements for AC pin and contact-tube accessories

IEC 62196-2:2022 applies to EV plugs, EV socket-outlets, vehicle connectors and vehicle inlets with pins and contact-tubes of standardized configurations, herein referred to as accessories. These accessories have a nominal rated operating voltage not exceeding 480 V AC, 50 Hz to 60 Hz, and a rated current not exceeding 63 A three phase or 70 A single phase, for use in conductive charging of electric vehicles.
This document covers the basic interface accessories for vehicle supply as specified in IEC 62196-1.
This third edition cancels and replaces the second edition published in 2016. This edition constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous edition:
interchangeability requirements have been removed from the title of Part 2;
alignment with IEC 62196-1:2022 and IEC 62196-3:2022;
alignment with IEC 61851-1:2017.

Fiches, socles de prise de courant, prises mobiles de véhicule et socles de connecteurs de véhicules - Charge conductive des véhicules électriques - Partie 2: Exigences dimensionnelles de compatibilité pour les appareils à broches et alvéoles pour courant alternatif

L’IEC 62196-2:2022 s’applique aux fiches VE, aux socles de prise de courant VE, aux prises mobiles et socles de connecteurs de véhicule, à broches et alvéoles, de configurations normalisées, ci-après dénommés appareils. Ces appareils ont une tension assignée d’emploi ne dépassant pas 480 V en courant alternatif, 50 Hz à 60 Hz, et un courant assigné ne dépassant pas 63 A en triphasé ou 70 A en monophasé, et sont destinés à la charge conductive des véhicules électriques.
Le présent document couvre les appareils d’interface basique pour l’alimentation de véhicules tels que spécifiés dans l’IEC 62196-1:2022.
Cette troisième édition annule et remplace la deuxième édition parue en 2016. Cette édition constitue une révision technique.
Cette édition inclut les modifications techniques majeures suivantes par rapport à l’édition précédente:
les exigences d’interchangeabilité ont été supprimées du titre de la Partie 2;
alignement sur l’IEC 62196-1:2022 et l’IEC 62196-3:2022;
alignement sur l’IEC 61851-1:2017.

General Information

Status
Published
Publication Date
18-Oct-2022
Current Stage
PPUB - Publication issued
Start Date
19-Oct-2022
Completion Date
20-May-2022
Ref Project

Relations

Standard
IEC 62196-2:2022 - Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 2: Dimensional compatibility requirements for AC pin and contact-tube accessories Released:10/19/2022
English and French language
134 pages
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IEC 62196-2 ®
Edition 3.0 2022-10
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Plugs, socket-outlets, vehicle connectors and vehicle inlets – Conductive
charging of electric vehicles –
Part 2: Dimensional compatibility requirements for AC pin and contact-tube
accessories
Fiches, socles de prise de courant, prises mobiles de véhicule et socles de
connecteurs de véhicule – Charge conductive des véhicules électriques –
Partie 2: Exigences dimensionnelles de compatibilité pour les appareils à
broches et alvéoles pour courant alternatif

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IEC 62196-2 ®
Edition 3.0 2022-10
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Plugs, socket-outlets, vehicle connectors and vehicle inlets – Conductive

charging of electric vehicles –

Part 2: Dimensional compatibility requirements for AC pin and contact-tube

accessories
Fiches, socles de prise de courant, prises mobiles de véhicule et socles de

connecteurs de véhicule – Charge conductive des véhicules électriques –

Partie 2: Exigences dimensionnelles de compatibilité pour les appareils à

broches et alvéoles pour courant alternatif

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.120.30; 43.120 ISBN 978-2-8322-5931-3

– 2 – IEC 62196-2:2022 © IEC 2022
CONTENTS
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 8
4 General . 8
5 Ratings . 8
6 Connection between the power supply and the electric vehicle . 8
7 Classification of accessories . 11
8 Marking . 11
9 Dimensions. 11
10 Protection against electric shock . 12
11 Size and colour of protective earthing and neutral conductors . 12
12 Provisions for earthing . 12
13 Terminals . 13
14 Interlocks . 13
15 Resistance to ageing of rubber and thermoplastic material . 13
16 General construction . 13
17 Construction of EV socket-outlets – General . 13
18 Construction of EV plugs and vehicle connectors . 13
19 Construction of vehicle inlets . 13
20 Degrees of protection . 13
21 Insulation resistance and dielectric strength . 13
22 Breaking capacity . 13
23 Normal operation . 14
24 Temperature rise . 14
25 Flexible cables and their connection . 14
26 Mechanical strength . 14
27 Screws, current-carrying parts and connections . 14
28 Creepage distances, clearances and distances through sealing compound . 14
29 Resistance to heat and to fire . 14
30 Corrosion and resistance to rusting . 14
31 Conditional short-circuit current . 14
32 Electromagnetic compatibility (EMC) . 14
33 Vehicle drive over . 15
34 Thermal cycling . 15
35 Humidity exposure . 15
36 Misalignment . 15
37 Contact endurance test . 15
201 Resistor coding . 15
STANDARD SHEETS . 16
CONFIGURATION TYPE 1 . 16

CONFIGURATION TYPE 2 . 27
CONFIGURATION TYPE 3 . 42
Annex A (informative) Legacy drawings from IEC 62196-2:2016 . 61
Bibliography . 66

Table 201 – Overview of the basic vehicle interface, configuration type 1, single phase . 10
Table 202 – Overview of the basic vehicle interface, configuration types 2 and 3, three
phase or single phase . 10
Table 203 – Configuration types and standard sheets . 12
Table 204 – Interoperation of configuration type 2 accessories . 27

– 4 – IEC 62196-2:2022 © IEC 2022
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
PLUGS, SOCKET-OUTLETS, VEHICLE CONNECTORS AND VEHICLE
INLETS – CONDUCTIVE CHARGING OF ELECTRIC VEHICLES –

Part 2: Dimensional compatibility requirements
for AC pin and contact-tube accessories

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and
in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports,
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8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent
rights. IEC shall not be held responsible for identifying any or all such patent rights.
IEC 62196-2 has been prepared by IEC subcommittee 23H: Plugs, socket-outlets and couplers
for industrial and similar applications, and for electric vehicles, of IEC technical committee 23:
Electrical accessories. It is an International Standard.
This third edition cancels and replaces the second edition published in 2016. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) interchangeability requirements have been removed from the title of Part 2;
b) alignment with IEC 62196-1:2022 and IEC 62196-3:2022;
c) alignment with IEC 61851-1:2017.

The text of this International Standard is based on the following documents:
Draft Report on voting
23H/502/FDIS 23H/506/RVD
Full information on the voting for its approval can be found in the report on voting indicated in
the above table.
The language used for the development of this International Standard is English.
This document was drafted in accordance with ISO/IEC Directives, Part 2, and developed in
accordance with ISO/IEC Directives, Part 1 and ISO/IEC Directives, IEC Supplement, available
at www.iec.ch/members_experts/refdocs. The main document types developed by IEC are
described in greater detail at www.iec.ch/standardsdev/publications.
A list of all the parts in the IEC 62196 series, published under the general title Plugs, socket-
outlets, vehicle connectors and vehicle inlets – Conductive charging of electric vehicles, can be
found on the IEC website.
This document is to be read in conjunction with IEC 62196-1:2022. The clauses of the particular
requirements in this document supplement or modify the corresponding clauses in IEC 62196-
1:2022. Where the text indicates "addition" to or "replacement" of the relevant requirement, test
specification or explanation of IEC 62196-1:2022, these changes are made to the relevant text
of IEC 62196-1:2022, which then becomes part of this document. Where no change is
necessary, the words "Clause X of IEC 62196-1:2022 is applicable" are used.
Subclauses, figures, tables, or notes which are additional to those in IEC 62196-1:2022 are
numbered starting from 201.
In this document, the following print types are used:
– requirements proper: in roman type;
– test specifications: in italic type;
– notes: in smaller roman type.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under webstore.iec.ch in the data related to the
specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
– 6 – IEC 62196-2:2022 © IEC 2022
INTRODUCTION
IEC 61851 (all parts) specifies requirements for electric vehicle (EV) conductive supply
equipment.
IEC 62196 (all parts) specifies the requirements for plugs, socket-outlets, vehicle connectors,
vehicle inlets and cable assemblies as described in IEC 61851 (all parts).
Some charging using on-board vehicle chargers can be achieved by direct connection from an
electric vehicle to an AC supply network using common socket-outlets or by the use of
equipment incorporating control and communication circuits.
To support the connection of AC power for such vehicles, this document provides the standard
interface configurations of AC vehicle couplers and accessories to be used in conductive
charging of electric vehicles, taking the most frequent charging situations into consideration.
IEC 62196 consists of the following parts:
– Part 1: General requirements, comprising clauses of a general character.
– Part 2: Dimensional compatibility requirements for AC pin and contact-tube accessories.
– Part 3: Dimensional compatibility requirements for DC and AC/DC pin and contact-tube
vehicle couplers.
– Part 3-1: Vehicle connector, vehicle inlet and cable assembly intended to be used with a
thermal management system for DC charging.
– Part 4: Dimensional compatibility requirements for DC pin and contact-tube accessories for
Class II or Class III applications.
– Part 6: Dimensional compatibility requirements for DC pin and contact-tube couplers for
applications using a system of protective electrical separation.

PLUGS, SOCKET-OUTLETS, VEHICLE CONNECTORS AND VEHICLE
INLETS – CONDUCTIVE CHARGING OF ELECTRIC VEHICLES –

Part 2: Dimensional compatibility requirements
for AC pin and contact-tube accessories

1 Scope
This part of IEC 62196 applies to EV plugs, EV socket-outlets, vehicle connectors and vehicle
inlets with pins and contact-tubes of standardized configurations, herein referred to as
accessories. These accessories have a nominal rated operating voltage not exceeding
480 V AC, 50 Hz to 60 Hz, and a rated current not exceeding 63 A three phase or 70 A single
phase, for use in conductive charging of electric vehicles.
This document covers the basic interface accessories for vehicle supply as specified in
IEC 62196-1:2022.
NOTE 1 The term "Electric road vehicles (EV)" comprises all road vehicles, including plug-in hybrid road vehicles
(PHEV) that derive all or part of their energy from the rechargeable energy storage systems (RESS).
These accessories are intended to be used for circuits specified in IEC 61851-1:2017, which
operate at different voltages and frequencies, and which can include extra-low voltage (ELV)
and communication signals.
The use of these accessories for bidirectional power transfer is under consideration.
This document applies to accessories to be used in an ambient temperature between –30 °C
and +40 °C.
NOTE 2 In the following country, other requirements regarding the lower temperature may apply: NO.
NOTE 3 In the following country, −35 °C applies: SE.
These accessories are intended to be connected only to cables with copper or copper-alloy
conductors.
Vehicle inlets and vehicle connectors described in this document are intended to be used for
charging in modes 1, 2 and 3, cases B and C. The EV socket-outlets and EV plugs covered by
this document are intended to be used for charging mode 3 only, case A and B.
The modes and permissible connections are specified in IEC 61851-1:2017.
2 Normative references
Clause 2 of IEC 62196-1:2022 applies, except as follows:
Addition:
IEC 62196-1:2022, Plugs, socket-outlets, vehicle connectors and vehicle inlets – Conductive
charging of electric vehicles – Part 1: General requirements

– 8 – IEC 62196-2:2022 © IEC 2022
3 Terms and definitions
Clause 3 of IEC 62196-1:2022 applies.
4 General
Clause 4 of IEC 62196-1:2022 applies.
5 Ratings
Clause 5 of IEC 62196-1:2022 applies, except as follows:
5.1 Preferred rated operating voltage ranges
Replacement:
Replace the existing text and title of IEC 62196-1:2022, 5.1 with the following:
5.1 Rated operating voltage ranges
Rated operating voltages are as follows:
– 30 V (signal or control purposes only)
– 250 V AC
– 480 V AC
5.2 Preferred rated currents
Replacement:
Replace the existing title of IEC 62196-1:2022, 5.2 and the existing text of Subclause 5.2.1 with
the following:
5.2 Rated currents
5.2.1 General
The rated currents are as follows:
– 13 A single phase
– 16 A single and three phase
– 20 A single and three phase
– 30 A or 32 A single and three phase
– 60 A or 63 A single and three phase
– 70 A single phase only
NOTE 1 In the following country, the branch circuit overcurrent protection device is based upon 125 % of the
accessory rating: US.
NOTE 2 Reference to "30 A or 32 A" and "60 A or 63 A" rating is made in accordance with national requirements.
6 Connection between the power supply and the electric vehicle
Clause 6 of IEC 62196-1:2022 applies, except as follows:

6.1 Interfaces
Replacement:
Replace the existing text of IEC 62196-1:2022, 6.1 with the following:
This Clause 6 provides a description of the physical conductive electrical interface requirements
between the vehicle and the power supply, which allows the following design at the vehicle
interface:
– a basic interface that provides for current ratings up to 63 A AC three-phase and up to 70 A
AC single phase.
Different configuration types for the basic interface may allow different application of mode and
current ratings. See introduction to relevant standard sheets for more details.
6.2 Basic interface
Replacement:
Replace the existing text of IEC 62196-1:2022, 6.2 with the following:
There is one type of vehicle inlet:
– basic
The basic interface may contain up to seven power or signal contacts, with unique physical
configurations of contact positions for single or three phases. The electrical ratings and their
function are described in Table 201 and Table 202. The electrical ratings and their function are
described in the standard sheets.
Each vehicle inlet shall only mate with the corresponding type of vehicle connector. Each EV
plug shall only mate with the corresponding type of EV socket-outlet.
The accessories, configuration types 1, 2 or 3 are rated as follows:
– configuration type 1 vehicle coupler is rated 250 V, 32 A single phase;
– configuration type 2 vehicle coupler, EV socket-outlet and EV plug are rated:
• 250 V, 13 A or 20 A or 32 A or 63 A or 70 A single phase,
• 480 V, 13 A or 20 A or 32 A or 63 A, three phase.
– configuration type 3 vehicle coupler, EV socket-outlet and EV plug are rated:
• 250 V, 16 A or 32 A, single phase,
• 480 V, 32 A or 63 A three phase.

– 10 – IEC 62196-2:2022 © IEC 2022
Table 201 – Overview of the basic vehicle interface,
configuration type 1, single phase
a c
AC
Position number Functions
b
1 L1 (mains 1)
250 V 32 A
2 250 V 32 A L2 (mains 2) / N (neutral)
3 Rated for fault PE (ground/earth)
4 30 V 2 A CP (Control pilot)
5 30 V 2 A CS (Connection switch)
a
Position number does not refer to the location and/or identification of the contact in the accessory.
b
In the following country, the branch circuit overcurrent protection is based upon 125 % of the device rating:
US.
c
For contacts 4 and 5, environmental conditions may demand larger conductor cross-sections.

Table 202 – Overview of the basic vehicle interface,
configuration types 2 and 3, three phase or single phase
Three phase Single phase
U
max
a a
I I
max max
Position
Functions
f
number
V AC A A
b
Type 2 Type 3 Type 2 Type 3
b
1 480 63 70 63 L1 (mains 1)
c c
2 480 63 L2 (mains 2)
- -
c c
3 480 63 L3 (mains 3)
- -
b, e
4 480 63 70 63 N (neutral)
5 ― Rated for fault PE (ground/earth)
6 30 2 CP (Control pilot)
d
PP (Proximity) or
7 30 2
d
CS (Connection switch)
a
In the following country, the branch circuit overcurrent protection is based upon 125 % of the device rating: US.
b
For single phase charging, contacts 1 and 4 shall be used.
c
Unused contacts need not be installed. Not provided for Standard Sheets 2-IIIa and 2-IIIb.
d
Not provided for Standard Sheet 2-IIIa.
e
For single phase system supply phase to phase this contact can be used for L2 (mains 2).
f
Position number does not refer to the location and/or identification of the contact in the accessory.

6.3 DC Interface
Not applicable
6.4 Combined interface
Not applicable.
Addition:
Add the following new subclause:

6.201 Communication and control pilot function
The control pilot and proximity detection or connection contacts are intended to be used in
accordance with IEC 61851-1:2017.
7 Classification of accessories
Clause 7 of IEC 62196-1:2022 applies, except as follows:
7.4 According to electrical operation
Replacement:
Replace the existing text of IEC 62196-1:2022, 7.4 with the following:
– suitable for making and breaking an electrical circuit under load for 32 A configurations
types 1 and 3;
– not suitable for making and breaking an electrical circuit under load for configuration type 2;
– not suitable for making and breaking an electrical circuit under load for 63 A configuration
type 3.
NOTE Communication circuits according to this document are deemed not to make or break load as a result of this
Subclause 7.4.
7.5 According to interface
Replacement:
Replace the existing text of IEC 62196-1:2022, 7.5 with the following:
Interface is specified in Clause 6:
– basic type.
Addition:
Add the following new subclause:
7.201 According to the standard sheet used
– configuration type 1;
– configuration type 2;
– configuration type 3.
8 Marking
Clause 8 of IEC 62196-1:2022 applies.
9 Dimensions
Clause 9 of IEC 62196-1:2022 applies, except as follows:
Addition:
Add the following new subclause:

– 12 – IEC 62196-2:2022 © IEC 2022
9.201 Standard sheets
Accessories shall comply with the relevant standard sheets as specified below and in Table 203:
– Configuration type 1
• 32 A, 250 V single-phase vehicle couplers: Standard Sheet 2-I.
• Optional latching system: Standard Sheet 2-Ia.
NOTE In the following countries, Standard Sheets 2-I and 2-Ia may be applied to vehicle couplers with rated current
up to 80 A: US, KR.
– Configuration type 2
• 63 A, 480 V three-phase or 250 V, 70 A single-phase accessories: Standard Sheets 2-
II, IIa, IIb, IIc, IId, IIe, IIf, IIg and IIh, as specified in Table 204.
– Configuration type 3
• 16 A, 250 V single-phase accessories with one pilot: Standard Sheet 2-IIIa;
• 32 A, 250 V single-phase accessories with two pilots: Standard Sheet 2-IIIb;
• 63 A, 480 V three-phase accessories with two pilots: Standard Sheet 2-IIIc;
• Latching means and packaging room: Standard Sheet 2-IIId.
Table 203 – Configuration types and standard sheets
Configuration Standard sheet Applicable Rated voltage Rated current Phase
type accessories V A
1 2-I Vehicle couplers 250 32 Single phase
250 70 Single phase
2 2-II Accessories
480 63 Three phase
250 16 Single phase
3 2-III Accessories 250 32 Single phase
480 63 Three phase
10 Protection against electric shock
Clause 10 of IEC 62196-1:2022 applies.
11 Size and colour of protective earthing and neutral conductors
Replacement:
Replace the existing text of IEC 62196-1:2022, Clause 11 with the following:
The core connected to the earthing terminal shall be identified by the colour combination green-
and-yellow. The nominal cross-sectional area of the earthing conductor and of the neutral
conductor, if any, shall be at least equal to that of the phase conductors.
NOTE In the following countries, the colour green may be used to identify the earthing conductor: JP, US, CA, KR,
BR.
12 Provisions for earthing
Clause 12 of IEC 62196-1:2022 applies.

13 Terminals
Clause 13 of IEC 62196-1:2022 applies, except as follows.
Addition:
Add the following new subclause:
13.201 Wire connection of components, for example coding resistors, may be rewireable or
non-rewireable.
14 Interlocks
Clause 14 of IEC 62196-1:2022 applies.
15 Resistance to ageing of rubber and thermoplastic material
Clause 15 of IEC 62196-1:2022 applies.
16 General construction
Clause 16 of IEC 62196-1:2022 applies.
17 Construction of EV socket-outlets – General
Clause 17 of IEC 62196-1:2022 applies.
18 Construction of EV plugs and vehicle connectors
Clause 18 of IEC 62196-1:2022 applies.
19 Construction of vehicle inlets
Clause 19 of IEC 62196-1:2022 applies.
20 Degrees of protection
Clause 20 of IEC 62196-1:2022 applies.
21 Insulation resistance and dielectric strength
Clause 21 of IEC 62196-1:2022 applies.
22 Breaking capacity
Clause 22 of IEC 62196-1:2022 applies.

– 14 – IEC 62196-2:2022 © IEC 2022
23 Normal operation
Clause 23 of IEC 62196-1:2022 applies.
24 Temperature rise
Clause 24 of IEC 62196-1:2022 applies, except as follows:
24.1 Addition:
Add, after the seventh paragraph of the existing text, i.e., "Non-rewirable accessories are tested
as delivered.", the following:
For accessories dependent upon a resistor coding to define the accessory’s assigned current
rating, the test shall be repeated using a set of three samples for each resistor coding value
and tested at the maximum current corresponding to that resistor coding value.
25 Flexible cables and their connection
Clause 25 of IEC 62196-1:2022 applies.
26 Mechanical strength
Clause 26 of IEC 62196-1:2022 applies.
27 Screws, current-carrying parts and connections
Clause 27 of IEC 62196-1:2022 applies.
28 Creepage distances, clearances and distances through sealing compound
Clause 28 of IEC 62196-1:2022 applies.
29 Resistance to heat and to fire
Clause 29 of IEC 62196-1:2022 applies.
30 Corrosion and resistance to rusting
Clause 30 of IEC 62196-1:2022 applies.
31 Conditional short-circuit current
Clause 31 of IEC 62196-1:2022 applies.
32 Electromagnetic compatibility (EMC)
Clause 32 of IEC 62196-1:2022 applies.

33 Vehicle drive over
Clause 33 of IEC 62196-1:2022 applies, except as follows:
33.3 Not applicable.
33.4 Not applicable.
34 Thermal cycling
Clause 34 of IEC 62196-1:2022 applies.
35 Humidity exposure
Clause 35 of IEC 62196-1:2022 applies.
36 Misalignment
Clause 36 of IEC 62196-1:2022 applies.
37 Contact endurance test
Clause 37 of IEC 62196-1:2022 applies.
201 Resistor coding
The vehicle connector and EV plug of configurations type 2 and type 3b and 3c shall be provided
with coding resistors (R ) to define the maximum current capability of the cable assembly and
c
vehicle connector and EV plug.
The resistor values and tolerances shall be as specified in IEC 61851-1:2017, Clause B.2.
Compliance is checked by inspection.

– 16 – IEC 62196-2:2022 © IEC 2022
STANDARD SHEETS
CONFIGURATION TYPE 1
32 A, 250 V AC VEHICLE COUPLER
STANDARD SHEETS 2-I
Overview
The Standard Sheets 2-I apply to configuration type 1: 32 A, 250 V AC single-phase vehicle
couplers.
For configuration type 1, Annex A "Control pilot function through a control pilot circuit using a
PWM signal and a control pilot wire" and Annex B "Proximity detection and cable current coding
circuits for the basic interface" of IEC 61851-1:2017 shall be applied. +V DC of Table B.1 of
IEC 61851-1:2017 shall be a +5 V regulated supply.
The Standard Sheets 2-Ia define the optional latching system.
For details of the locking of the latch, see IEC 62196-3, Standard Sheet 3-IIIc.
This configuration shall not be used for mode 1 above 150 V line-to-earth.

CONFIGURATION TYPE 1
STANDARD SHEETS 2-I
VEHICLE INLET RATED 250 V AC UP to 32A
Sheet 1
Dimensions in millimetres
– 18 – IEC 62196-2:2022 © IEC 2022

Value in parentheses is for reference.
General tolerance
0 max.: ±0,15 50 max.: ±0,2 100 max.: ±0,3 Angle: ±30°

Key
SDP Standard datum plane EF Egress of fluids (if necessary)
G Surface G (if any) VS Vehicle surface
P Surface P SW Optional side wall
IC Isolated cap (if SA These position tolerances are applicable only for self-aligning contacts
necessary)
CT Contact
CONFIGURATION TYPE 1
STANDARD SHEETS 2-I
VEHICLE CONNECTOR
Sheet 2 (Continuation of Sheet 1)
Dimensions in millimetres
– 20 – IEC 62196-2:2022 © IEC 2022

Value in parentheses is for reference.
General tolerance
10 max.: ±0,15 50 max.: ±0,2 100 max.: ±0,3 Angle: ±30°

Key
EF Egress of fluids (if necessary)
P Packing (if necessary) one of sealing method for IP44 when coupled with vehicle inlet
SDP Standard datum plane of vehicle connector
POC Point of contact
CONFIGURATION TYPE 1
STANDARD SHEETS 2-I
VEHICLE CONNECTOR OPTIONAL CONTACT POINT
Sheet 3 (Continuation of Sheet 2)
Dimensions in millimetres
Each POC which is decided by the manufacturer shall be within indicated area and fulfil below equations
POC(a) max. – POC(b) min ≦ 2,9
POC(c) max. – POC(b) max ≧ 2,9

Value in parentheses is for reference
General tolerance
10 max.: ±0,15 50 max.: ±0,2 100 max.: ±0,3 Angle: ±30°

Key
POC(a) Point of contact for signal
POC(b) Point of contact for power
POC(c) Point of contact for PE

– 22 – IEC 62196-2:2022 © IEC 2022
CONFIGURATION TYPE 1
STANDARD SHEETS 2-I
VEHICLE CONNECTOR
RETAINING MEANS FOR IP44 VEHICLE COUPLER
MAXIMUM DIMENSIONS OF BODY OUTLINE
Sheet 4 (Continuation of Sheet 3)
Latch shown in latched position
Dimensions in millimetres
Side view of vehicle coupler
Key
CO Vehicle connector body shape shall be within these solid lines
C Centre line of vehicle inlet
SDP Standard datum plane of vehicle inlet
LS Shroud of latch (if any)
VS Vehicle surface
L Latch
V Shroud of latch shape (if any) shall be within these solid lines. Latch shall not extend beyond this profile
when it is in fully "open" position.
Q See continuation
RR View RR indicates the shroud shape, if any
3D 3D view
HC Hand clearance or no-fly zone (area between the "vehicle connector body shape" solid lines) should
accommodate user’s hand during mating and unmating of the connector and inlet

The sketches are not intended to govern the design of the vehicle connector body and latch shape except for the
dimensions shown.
– 24 – IEC 62196-2:2022 © IEC 2022
CONFIGURATION TYPE 1
STANDARD SHEETS 2-I
MAXIMUM OUTLINE OF LATCH
Sheet 5 (Continuation of Sheet 4)
Latch shown touching surface P
Dimensions in millimetres
The sketches are not intended to govern the design of the latch shape except for the dimensions shown.

Key
C Centre line of vehicle inlet
H
Maximum height of surface P (see section A-A of Standard Sheet 2-I)
max.
L Latch
P Surface P
SDP Standard datum plane of vehicle inlet

CONFIGURATION TYPE 1
STANDARD SHEETS 2-I
VEHICLE CONNECTOR
MAXIMUM DIMENSIONS OF BODY AND LATCH OUTLINE
Sheet 6 (Continuation of Sheet 5)
Dimensions in millimetres
The sketches are not intended to govern the design of the vehicle connector body and latch shape except for the
dimensions shown.
Key
G Surface G (if any)
SDP Standard datum plane of vehicle inlet
C Centre point of vehicle inlet
CO Vehicle connector body shape shall be within these solid lines
VS Vehicle surface
– 26 – IEC 62196-2:2022 © IEC 2022
CONFIGURATION TYPE 1
STANDARD SHEETS 2-Ia
VEHICLE CONNECTOR OPTIONAL LOCKING SYSTEM
MAXIMUM OUTLINE OF LATCH
Sheet 1
Latch shown in latched position
Dimensions in millimetres
Side view of vehicle coupler
The sketches are not intended to govern the design of the vehicle connector body and latch shape except for the
dimensions shown.
Key
C Centre line of vehicle inlet
HP Centre point of vehicle inlet
L Latch
P Surface P
SDP Standard datum plane of vehicle inlet

CONFIGURATION TYPE 2
63 A, 480 V THREE-PHASE OR 70 A, 250 V SINGLE-PHASE ACCESSORIES
STANDARD SHEETS 2-II
Overview
The Standard Sheets 2-II apply to configuration type 2: 63 A, 480 V AC three-phase and 70 A,
250 V AC single-phase accessories.
For all ratings of configuration type 2 (see 6.2), the following specifications are applicable:
Interlocking and latching of the accessories is mandatory to prevent them from unintentional
separation and breaking under load. The interlocking shall ensure that the energy transmission
is stopped before separation.
NOTE Interlocking can be performed by mechanical or electromechanical means.
The interlocking means shall offer a feedback to show that the mechanism is in correct
engagement. At least one latching means shall be provided.
The feedback can be offered for example by a supplementary contact.
The pilot contact (CP) shall be used according to IEC 61851-1:2017, Annex A. The proximity
detection contact (PP) shall be used according to IEC 61851-1:2017, Clause B.2.
+V of Figure B.2 of IEC 61851-1:2017 shall be a +5 V regulated supply.
Interoperability of configuration type 2 accessories is indicated in Table 204.
Table 204 – Interoperation of configuration type 2 accessories
EV plug Vehicle inlet Vehicle inlet
a
Accessory (mode 3) (all modes) (modes 2 and 3)
Sheet 2-IIb Sheet 2-IId Sheet 2-IIf
d d
EV socket-outlet (mode 3) Sheet 2-IIa Yes
n.a. n.a.
b b
Vehicle connector (mode 1) Sheet 2-IIc Yes
No No
c
Vehicle connector (modes 2 and 3) Sheet 2-IIe No Yes Yes
a
Type 2 accessories shall only be used in the modes as listed in this Table 204.
b
Interoperability excluded by mechanical coding.
c
Interoperability excluded by gap in control pilot circuit.
d
Fixed accessories cannot be connected together.

Standard Sheets 2-IIg and 2-IIh define packaging rooms to ensure compatibility.
See also Annex A for legacy information.

– 28 – IEC 62196-2:2022 © IEC 2022
CONFIGURATION TYPE 2-II
STANDARD SHEETS 2-IIa
SOCKET-OUTLET
Sheet 1
Dimensions in millimetres
Key Undimensioned radii: R 0,5 mm to 0,7 mm
a Latching means construction to customer’s decision
b Optional drain hole
c Sealing area (optional sealing). See Standard Sheet 2-IIb, Sheet 1.
d Tip of sleeves chamfered for easy insertion
e Contact point
For single-phase socket-outlets, contacts L2 and L3 including the surrounding insulation can be omitted.

CONFIGURATION TYPE 2-II
STANDARD SHEETS 2-IIa
SOCKET-OUTLET
Sheet 2 (continuation of Sheet 1)
Dimensions in millimetres
Undimensioned radii: R 0,5 mm to 0,7 mm
Key
a Preferred area for optional shutter. Mechanism can exceed this area.
b Latching means' positions. At least one latching means provided.

– 30 – IEC 62196-2:2022 © IEC 2022
CONFIGURATION TYPE 2-II
STANDARD SHEETS 2-IIb
EV PLUG
Sheet 1
Dimensions in millimetres
Key Undimensioned radii: R 0,5 mm to 0,7 mm
a Sealing area, free of sinkage, toolcuts and ejectors
Surface roughness in sealing area: R = 0,7 μm maximum
a
For single-phase EV plugs the contacts L2 and L3 can be omitted.

CONFIGURATION TYPE 2-II
STANDARD SHEETS 2-IIb
EV PLUG
Sheet 2 (continuation of Sheet 1)
Dimensions in millimetres
Undimensioned radii: R 0,5 mm to 0,7 mm

Key
a Isolated cap
b No sharp edges acceptable at the transition region
c The cavity shall have a rectangular shape with smooth edges with the dimensions indicated and shall be
within the specified limits over the distance < 14,5 mm. Beyond this, limits of the cavity may have a
different shape and different dimensions.
d The cavity shall have a rectangular shape with smooth edges with the dimensions indicated and shall
...

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