Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Dimensional compatibility description for configuration FF AC/DC contact-tube vehicle coupler

IEC PAS 63472:2023 describes dimensional options for CONFIGURATION FF AC/DC contact-tube vehicle couplers as defined in IEC 62196-3. These possibilities serve to improve the reliability of a mated connection when the charging cable is not axially constrained. The options can be implemented optionally and maintain mating compatibility with CONFIGURATION FF according to IEC 62196-3.

General Information

Status
Published
Publication Date
03-May-2023
Current Stage
PPUB - Publication issued
Start Date
04-May-2023
Completion Date
08-Jun-2023

IEC PAS 63472:2023 - Overview

IEC PAS 63472:2023 is a Publicly Available Specification (PAS) from the IEC that describes dimensional compatibility options for CONFIGURATION FF AC/DC contact‑tube vehicle couplers as defined in IEC 62196-3. The document (Edition 1.0, 2023-05) specifies optional, backward‑compatible dimensional measures - such as optional bulges and other geometry options - intended to improve the reliability of a mated connection when the charging cable is not axially constrained. The PAS addresses high-power couplers (up to 400 A, 1 000 V DC) and is intended as an interim technical specification to be incorporated into future revisions of IEC 62196-3.

Key topics and technical scope

  • Dimensional compatibility for CONFIGURATION FF contact‑tube vehicle couplers (AC/DC).
  • Optional mechanical features (for example, bulges or shape variants) that maintain mating compatibility with IEC 62196-3 while improving retention and contact reliability under non‑axial loads.
  • Reference and normative alignment with IEC 62196-1:2022 and IEC 62196-3:2022 - most functional and safety clauses (ratings, protection against electric shock, interlocks, insulation, temperature rise, contact endurance, misalignment tests, etc.) remain applicable via cross-reference.
  • Coverage of test and durability areas such as misalignment, contact endurance, mechanical strength, thermal cycling, humidity exposure, and electromagnetic compatibility through application of the referenced IEC 62196 clauses.
  • Specification status: PAS (pre‑standard) with a defined validity period and planned integration into IEC 62196-3.

Practical applications and who uses it

This PAS is useful for stakeholders involved in the design, manufacture, testing and deployment of conductive EV charging hardware:

  • EV connector and vehicle inlet designers who need dimensional options to enhance connector reliability without breaking compatibility with existing CONFIGURATION FF inlets.
  • Charging station and cable manufacturers seeking optional form‑factor improvements for high‑current AC/DC couplers (up to 400 A / 1 000 V DC).
  • OEM vehicle engineers specifying vehicle inlets that must remain plug‑compatible while improving real‑world retention under lateral or angled cable loads.
  • Test laboratories and conformity assessment bodies applying IEC 62196-series tests and evaluating optional dimensional variants.
  • Standards committees and product managers monitoring PAS developments prior to formal adoption into IEC 62196-3.

Related standards

  • IEC 62196-3:2022 - Dimensional compatibility requirements for DC and AC/DC pin and contact‑tube vehicle couplers (primary normative reference).
  • IEC 62196-1:2022 - General requirements for plugs, socket‑outlets, vehicle connectors and vehicle inlets for conductive EV charging.

By preserving mating compatibility while offering optional mechanical measures, IEC PAS 63472:2023 provides a practical pathway to improve connector reliability in real‑world EV charging scenarios where cables are subject to non‑axial forces.

Technical specification

IEC PAS 63472:2023 - Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Dimensional compatibility description for configuration FF AC/DC contact-tube vehicle coupler Released:5/4/2023

English language
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Frequently Asked Questions

IEC PAS 63472:2023 is a technical specification published by the International Electrotechnical Commission (IEC). Its full title is "Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Dimensional compatibility description for configuration FF AC/DC contact-tube vehicle coupler". This standard covers: IEC PAS 63472:2023 describes dimensional options for CONFIGURATION FF AC/DC contact-tube vehicle couplers as defined in IEC 62196-3. These possibilities serve to improve the reliability of a mated connection when the charging cable is not axially constrained. The options can be implemented optionally and maintain mating compatibility with CONFIGURATION FF according to IEC 62196-3.

IEC PAS 63472:2023 describes dimensional options for CONFIGURATION FF AC/DC contact-tube vehicle couplers as defined in IEC 62196-3. These possibilities serve to improve the reliability of a mated connection when the charging cable is not axially constrained. The options can be implemented optionally and maintain mating compatibility with CONFIGURATION FF according to IEC 62196-3.

IEC PAS 63472:2023 is classified under the following ICS (International Classification for Standards) categories: 29.120.30 - Plugs, socket-outlets, couplers; 43.120 - Electric road vehicles. The ICS classification helps identify the subject area and facilitates finding related standards.

IEC PAS 63472:2023 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


IEC PAS 63472 ®
Edition 1.0 2023-05
PUBLICLY AVAILABLE
SPECIFICATION
colour
inside
Plugs, socket-outlets, vehicle connectors and vehicle inlets – Conductive
charging of electric vehicles – Dimensional compatibility description for
configuration FF AC/DC contact-tube vehicle coupler
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IEC PAS 63472 ®
Edition 1.0 2023-05
PUBLICLY AVAILABLE
SPECIFICATION
colour
inside
Plugs, socket-outlets, vehicle connectors and vehicle inlets – Conductive

charging of electric vehicles – Dimensional compatibility description for

configuration FF AC/DC contact-tube vehicle coupler

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 29.120.30; 43.120 ISBN 978-2-8322-6949-7

– 2 – IEC PAS 63472:2023 © IEC 2023
CONTENTS
FOREWORD . 3
INTRODUCTION . 5
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 6
4 General . 6
5 Ratings . 6
6 Connection between the power supply and the electric vehicle . 6
7 Classification of accessories . 7
8 Marking . 7
9 Dimensions. 7
10 Protection against electric shock . 7
11 Size and colour of protective earthing and neutral conductors . 7
12 Provisions for earthing . 7
13 Terminals . 7
14 Interlocks . 7
15 Resistance to ageing of rubber and thermoplastic material . 7
16 General construction . 7
17 Construction of EV socket-outlets – General . 7
18 Construction of EV plugs and vehicle connectors . 7
19 Construction of vehicle inlets . 8
20 Degrees of protection . 8
21 Insulation resistance and dielectric strength . 8
22 Breaking capacity . 8
23 Normal operation . 8
24 Temperature rise . 8
25 Flexible cables and their connection . 8
26 Mechanical strength . 8
27 Screws, current-carrying parts and connections . 8
28 Creepage distances, clearances and distances through sealing compound . 8
29 Resistance to heat and to fire . 8
30 Corrosion and resistance to rusting . 8
31 Conditional short-circuit current . 9
32 Electromagnetic compatibility . 9
33 Vehicle drive over . 9
34 Thermal cycling . 9
35 Humidity exposure . 9
36 Misalignment . 9
37 Contact endurance test . 9
STANDARD SHEETS STANDARD SHEETS CONFIGURATION FF VEHICLE
COUPLER 400 A, 1 000 V DC ALL MODES . 10

INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
PLUGS, SOCKET-OUTLETS, VEHICLE CONNECTORS AND VEHICLE
INLETS – CONDUCTIVE CHARGING OF ELECTRIC VEHICLES –
DIMENSIONAL COMPATIBILITY DESCRIPTION FOR CONFIGURATION FF
AC/DC CONTACT-TUBE VEHICLE COUPLER

FOREWORD
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