IEC 60095-4:2021
(Main)Lead-acid starter batteries - Part 4: Dimensions of batteries for heavy vehicles
Lead-acid starter batteries - Part 4: Dimensions of batteries for heavy vehicles
IEC 60095-4:2021 is applicable to lead-acid batteries used for starting, lighting and ignition of heavy trucks, commercial vehicles, busses and agricultural trucks. The object of this document is to specify global requirements of the main dimensions of starter batteries for Europe, North America and East Asia. This document comprises 12 types of "preferred types" of batteries. This document specifies dimensions of 4 types of batteries each for Europe (types A, B, C and D2), North America (types 4D, 8D, 31T, 31A) and East Asia (types E41, F51, G51, H52).
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IEC 60095-4 ®
Edition 3.0 2021-07
INTERNATIONAL
STANDARD
colour
inside
Lead-acid starter batteries –
Part 4: Dimensions of batteries for heavy vehicles
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
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copyright or have an enquiry about obtaining additional rights to this publication, please contact the address below or
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CH-1211 Geneva 20 www.iec.ch
Switzerland
About the IEC
The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes
International Standards for all electrical, electronic and related technologies.
About IEC publications
The technical content of IEC publications is kept under constant review by the IEC. Please make sure that you have the
latest edition, a corrigendum or an amendment might have been published.
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and French, with equivalent terms in 18 additional languages.
once a month by email.
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(IEV) online.
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need further assistance, please contact the Customer Service
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IEC 60095-4 ®
Edition 3.0 2021-07
INTERNATIONAL
STANDARD
colour
inside
Lead-acid starter batteries –
Part 4: Dimensions of batteries for heavy vehicles
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 29.220.20; 43.040.10 ISBN 978-2-8322-1001-0
– 2 – IEC 60095-4:2021 © IEC 2021
CONTENTS
FOREWORD. 4
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 6
4 Common features . 7
4.1 Labelling . 7
4.2 Marking of polarity . 7
4.2.1 General . 7
4.2.2 Marking of positive terminals . 7
4.2.3 Marking of negative terminals . 7
4.2.4 Design and dimensions of marking . 7
4.3 Marking of plastic material . 7
4.4 Dimensions and design . 8
4.5 Dimensions of terminals . 8
4.6 Recommendation for new development . 9
5 European types . 9
5.1 General . 9
5.2 Fastening . 9
5.3 Dimensions . 9
6 North American types . 11
6.1 General . 11
6.1.1 Overview . 11
6.1.2 Fastening . 11
6.1.3 Terminal configuration, polarity . 11
6.1.4 Terminal dimensions . 11
6.2 Dimensions . 12
7 East Asian types . 15
7.1 General . 15
7.1.1 Overview . 15
7.1.2 Fastening . 15
7.1.3 Terminal configuration, polarity . 15
7.1.4 Terminal dimensions . 15
7.2 Dimensions . 15
Bibliography . 17
Figure 1 – Marking of polarity . 7
Figure 2 – Marking of polypropylene-polyethylene copolymer battery components . 8
Figure 3 – Dimensions of positive (on the right) and negative (on the left) terminal . 9
Figure 4 – EU series – Type D2 . 10
Figure 5 – EU series – Types A, B, C . 11
Figure 6 – AM series – Type 4D . 12
Figure 7 – AM series – Type 8D . 13
Figure 8 – AM series – Type 31T. 13
Figure 9 – Dimensions of stud terminal . 14
Figure 10 – AM series – Type 31A . 14
Figure 11 – AS series – Type E 41 . 16
Figure 12 – AS series – Types F51, G51 and H52 . 16
Table 1 – EU series – Dimensions of batteries . 10
Table 2 – AM series – Dimensions of batteries . 12
Table 3 – AS series – Dimensions of batteries . 15
– 4 – IEC 60095-4:2021 © IEC 2021
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
LEAD-ACID STARTER BATTERIES –
Part 4: Dimensions of batteries for heavy vehicles
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as "IEC
Publication(s)"). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60095-4 has been prepared by IEC technical committee 21:
Secondary cells and batteries.
This third edition cancels and replaces the second edition published in 2008. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) values of "tolerance", in particular for European batteries;
b) update of figures for USA and Asian batteries.
The text of this International Standard is based on the following documents:
FDIS Report on voting
21/1087/FDIS 21/1091/RVD
Full information on the voting for its approval can be found in the report on voting indicated in
the above table.
The language used for the development of this International Standard is English.
This document was drafted in accordance with ISO/IEC Directives, Part 2, and developed in
accordance with ISO/IEC Directives, Part 1 and ISO/IEC Directives, IEC Supplement,
available at www.iec.ch/members_experts/refdocs. The main document types developed by
IEC are described in greater detail at www.iec.ch/standardsdev/publications.
A list of all parts in the IEC 60095 series, published under the general title Lead-acid starter
batteries, can be found on the IEC website.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under webstore.iec.ch in the data related to the
specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
IMPORTANT – The 'colour inside' logo on the cover page of this publication indicates that it
contains colours which are considered to be useful for the correct understanding of its
contents. Users should therefore print this document using a colour printer.
– 6 – IEC 60095-4:2021 © IEC 2021
LEAD-ACID STARTER BATTERIES –
Part 4: Dimensions of batteries for
...
IEC 60095-4 ®
Edition 3.0 2021-07
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Lead-acid starter batteries –
Part 4: Dimensions of batteries for heavy vehicles
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
either IEC or IEC's member National Committee in the country of the requester. If you have any questions about IEC
copyright or have an enquiry about obtaining additional rights to this publication, please contact the address below or
your local IEC member National Committee for further information.
IEC Central Office Tel.: +41 22 919 02 11
3, rue de Varembé info@iec.ch
CH-1211 Geneva 20 www.iec.ch
Switzerland
About the IEC
The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes
International Standards for all electrical, electronic and related technologies.
About IEC publications
The technical content of IEC publications is kept under constant review by the IEC. Please make sure that you have the
latest edition, a corrigendum or an amendment might have been published.
IEC publications search - webstore.iec.ch/advsearchform IEC online collection - oc.iec.ch
The advanced search enables to find IEC publications by a Discover our powerful search engine and read freely all the
variety of criteria (reference number, text, technical publications previews. With a subscription you will always
committee, …). It also gives information on projects, replaced have access to up to date content tailored to your needs.
and withdrawn publications.
Electropedia - www.electropedia.org
IEC Just Published - webstore.iec.ch/justpublished
The world's leading online dictionary on electrotechnology,
Stay up to date on all new IEC publications. Just Published
containing more than 22 000 terminological entries in English
details all new publications released. Available online and
and French, with equivalent terms in 18 additional languages.
once a month by email.
Also known as the International Electrotechnical Vocabulary
(IEV) online.
IEC Customer Service Centre - webstore.iec.ch/csc
If you wish to give us your feedback on this publication or
need further assistance, please contact the Customer Service
Centre: sales@iec.ch.
IEC 60095-4 ®
Edition 3.0 2021-07
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Lead-acid starter batteries –
Part 4: Dimensions of batteries for heavy vehicles
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 29.220.20; 43.040.10 ISBN 978-2-8322-4034-2
– 2 – IEC 60095-4:2021 RLV © IEC 2021
CONTENTS
FOREWORD. 4
1 Scope and object . 6
2 Normative references . 6
3 Terms and definitions . 6
4 Common features . 7
4.1 Labelling . 7
4.2 Marking of polarity . 7
4.2.1 General . 7
4.2.2 Marking of positive terminals . 7
4.2.3 Marking of negative terminals . 7
4.2.4 Design and dimensions of marking . 7
4.3 Marking of plastic material . 7
4.4 Dimensions and design . 9
4.5 Dimensions of terminals . 9
4.6 Recommendation for new development . 10
5 European types . 10
5.1 General . 10
5.2 Fastening . 10
5.3 Dimensions . 10
6 North American types . 9
6.1 General . 14
6.1.1 Overview . 14
6.1.2 Fastening . 14
6.1.3 Terminal configuration, polarity . 14
6.1.4 Terminal dimensions . 14
6.2 Dimensions . 14
7 East Asian types . 20
7.1 General . 20
7.1.1 Overview . 20
7.1.2 Fastening . 20
7.1.3 Terminal configuration, polarity . 20
7.1.4 Terminal dimensions . 20
7.2 Dimensions . 21
Bibliography . 23
Figure 1 – Marking of polarity . 7
Figure 2 – Marking of polypropylene .
Figure 2 – Marking of polypropylene-polyethylene copolymer battery components . 8
Figure 3 – Dimensions of positive (on the right) and negative (on the left) terminal . 10
Figure 4 – EU series – Type D2 . 12
Figure 5 – EU series – Types A, B, C . 13
Figure 6 – AM series – Type 4D . 18
Figure 7 – Dimensions ( mm) of tapered terminal .
Figure 8 – AM series – Type 8D .
Figure 9 – AM series – Type 31T.
Figure 10 – Dimensions of stud terminal .
Figure 11 – AM series – Type 31A .
Figure 12 – Dimensions (mm) of tapered terminal .
Figure 7 – AM series – Type 8D . 18
Figure 8 – AM series – Type 31T. 19
Figure 9 – Dimensions of stud terminal . 19
Figure 10 – AM series – Type 31A . 20
Figure 11 – AS series – Type E 41 . 22
Figure 12 – AS series – Types F51, G51 and H52 . 22
Table 1 – EU series – Dimensions of batteries . 11
Table 2 – AM series – Dimensions of batteries . 14
Table 3 – Dimensions of tapered terminal .
Table 3 – AS series – Dimensions of batteries . 21
– 4 – IEC 60095-4:2021 RLV © IEC 2021
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
LEAD-ACID STARTER BATTERIES –
Part 4: Dimensions of batteries for heavy vehicles
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as "IEC
Publication(s)"). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
This redline version of the official IEC Standard allows the user to identify the changes made to
the previous edition IEC 60095-4:2008. A vertical bar appears in the margin wherever a change
has been made. Additions are in green text, deletions are in strikethrough red text.
International Standard IEC 60095-4 has been prepared by IEC technical committee 21:
Secondary cells and batteries.
This third edition cancels and replaces the second edition published in 2008. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) values of "tolerance", in particular for European batteries;
b) update of figures for USA and Asian batteries.
The text of this International Standard is based on the following documents:
FDIS Report on voting
21/1087/FDIS 21/1091/RVD
Full information on the voting for its approval can be found in the report on voting indicated in
the above table.
The language used for the development of this International Standard is English.
This document was drafted in accordance with ISO/IEC Directives,
...
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