iTeh StandardsiTeh Standards
EURUSD
Your shopping cart is empty.
IEC

IEC 60352-6:2022

(Main)

Solderless connections - Part 6: Insulation piercing connections - General requirements, test methods and practical guidance

Solderless connections - Part 6: Insulation piercing connections - General requirements, test methods and practical guidance

IEC 60352-6:2022 This part of IEC 60352 is applicable to insulation piercing connections made with stranded wires and tinsel wires, insulated flat conductors and flat flexible circuitries for use in electrical and electronic equipment. Information on materials and data from industrial experience is included in addition to the test procedures to provide electrically stable connections under prescribed environmental conditions. The object of this document is to: determine the suitability of insulation piercing connections under specified mechanical, electrical, and atmospheric conditions; provide a means of comparing test results when the tools used to make the connections, if any, are of different designs or manufacture.

Connexions sans soudure - Partie 6: Connexions à percement d'isolant - Exigences générales, méthodes d'essai et guide pratique

IEC 60352-6:2022 This part of IEC 60352 is applicable to insulation piercing connections made with stranded wires and tinsel wires, insulated flat conductors and flat flexible circuitries for use in electrical and electronic equipment. Information on materials and data from industrial experience is included in addition to the test procedures to provide electrically stable connections under prescribed environmental conditions. The object of this document is to: determine the suitability of insulation piercing connections under specified mechanical, electrical, and atmospheric conditions; provide a means of comparing test results when the tools used to make the connections, if any, are of different designs or manufacture.

General Information

Status
Published
Publication Date
06-Dec-2022
ICS
29.120.20 - Connecting devices
Technical Committee
SC 48B - Electrical connectors
Drafting Committee
WG 6 - TC 48/SC 48B/WG 6
Current Stage
PPUB - Publication issued
Start Date
23-Dec-2022
Completion Date
07-Dec-2022
Ref Project

Relations

Revises
IEC 60352-6:1997 - Solderless connections - Part 6: Insulation piercing connections - General requirements, test methods and practical guidance
Effective Date
05-Sep-2023

Buy Standard

IEC 60352-6:2022 - Solderless connections - Part 6: Insulation piercing connections - General requirements, test methods and practical guidance Released:12/7/2022IEC 60352-6:2022 - Solderless connections - Part 6: Insulation piercing connections - General requirements, test methods and practical guidance Released:12/7/2022
PreviousNext
Standard
IEC 60352-6:2022 - Solderless connections - Part 6: Insulation piercing connections - General requirements, test methods and practical guidance Released:12/7/2022
English and French language
70 pages
sale 15% off
Preview
sale 15% off
Preview

Standards Content (Sample)


IEC 60352-6 ®
Edition 2.0 2022-12
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Solderless connections –
Part 6: Insulation piercing connections – General requirements, test methods
and practical guidance
Connexions sans soudure –
Partie 6: Connexions à percement d’isolant – Exigences générales, méthodes
d’essai et guide pratique
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
either IEC or IEC's member National Committee in the country of the requester. If you have any questions about IEC
copyright or have an enquiry about obtaining additional rights to this publication, please contact the address below or
your local IEC member National Committee for further information.

Droits de reproduction réservés. Sauf indication contraire, aucune partie de cette publication ne peut être reproduite ni
utilisée sous quelque forme que ce soit et par aucun procédé, électronique ou mécanique, y compris la photocopie et
les microfilms, sans l'accord écrit de l'IEC ou du Comité national de l'IEC du pays du demandeur. Si vous avez des
questions sur le copyright de l'IEC ou si vous désirez obtenir des droits supplémentaires sur cette publication, utilisez
les coordonnées ci-après ou contactez le Comité national de l'IEC de votre pays de résidence.

IEC Secretariat Tel.: +41 22 919 02 11
3, rue de Varembé info@iec.ch
CH-1211 Geneva 20 www.iec.ch
Switzerland
About the IEC
The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes
International Standards for all electrical, electronic and related technologies.

About IEC publications
The technical content of IEC publications is kept under constant review by the IEC. Please make sure that you have the
latest edition, a corrigendum or an amendment might have been published.

IEC publications search - webstore.iec.ch/advsearchform IEC Products & Services Portal - products.iec.ch
The advanced search enables to find IEC publications by a Discover our powerful search engine and read freely all the
variety of criteria (reference number, text, technical publications previews. With a subscription you will always have
committee, …). It also gives information on projects, replaced access to up to date content tailored to your needs.
and withdrawn publications.
Electropedia - www.electropedia.org
IEC Just Published - webstore.iec.ch/justpublished
The world's leading online dictionary on electrotechnology,
Stay up to date on all new IEC publications. Just Published
containing more than 22 300 terminological entries in English
details all new publications released. Available online and once
and French, with equivalent terms in 19 additional languages.
a month by email.
Also known as the International Electrotechnical Vocabulary

(IEV) online.
IEC Customer Service Centre - webstore.iec.ch/csc
If you wish to give us your feedback on this publication or need
further assistance, please contact the Customer Service
Centre: sales@iec.ch.
A propos de l'IEC
La Commission Electrotechnique Internationale (IEC) est la première organisation mondiale qui élabore et publie des
Normes internationales pour tout ce qui a trait à l'électricité, à l'électronique et aux technologies apparentées.

A propos des publications IEC
Le contenu technique des publications IEC est constamment revu. Veuillez vous assurer que vous possédez l’édition la
plus récente, un corrigendum ou amendement peut avoir été publié.

Recherche de publications IEC - Découvrez notre puissant moteur de recherche et consultez
webstore.iec.ch/advsearchform gratuitement tous les aperçus des publications. Avec un
La recherche avancée permet de trouver des publications IEC abonnement, vous aurez toujours accès à un contenu à jour
en utilisant différents critères (numéro de référence, texte, adapté à vos besoins.
comité d’études, …). Elle donne aussi des informations sur les
projets et les publications remplacées ou retirées. Electropedia - www.electropedia.org

Le premier dictionnaire d'électrotechnologie en ligne au monde,
IEC Just Published - webstore.iec.ch/justpublished
avec plus de 22 300 articles terminologiques en anglais et en
Restez informé sur les nouvelles publications IEC. Just
français, ainsi que les termes équivalents dans 19 langues
Published détaille les nouvelles publications parues.
additionnelles. Egalement appelé Vocabulaire
Disponible en ligne et une fois par mois par email.
Electrotechnique International (IEV) en ligne.

Service Clients - webstore.iec.ch/csc
Si vous désirez nous donner des commentaires sur cette
publication ou si vous avez des questions contactez-nous:
sales@iec.ch.
IEC Products & Services Portal - products.iec.ch

IEC 60352-6 ®
Edition 2.0 2022-12
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Solderless connections –
Part 6: Insulation piercing connections – General requirements, test methods

and practical guidance
Connexions sans soudure –
Partie 6: Connexions à percement d’isolant – Exigences générales, méthodes

d’essai et guide pratique
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.120.20 ISBN 978-2-8322-6085-2

– 2 – IEC 60352-6:2022 © IEC 2022
CONTENTS
FOREWORD . 5
INTRODUCTION . 7
1 Scope . 8
2 Normative references . 8
3 Terms and definitions . 9
4 Requirements . 12
4.1 Workmanship . 12
4.2 Tools . 12
5 Pre-requisites for the qualification test schedule . 12
5.1 Insulation piercing terminations . 12
5.1.1 Materials . 12
5.1.2 Dimensions . 12
5.1.3 Surface finishes . 13
5.1.4 Design features . 13
5.2 Insulated conductors . 13
5.2.1 General . 13
5.2.2 Materials . 13
5.2.3 Dimensions . 13
5.2.4 Surface finishes . 13
5.2.5 Insulation . 13
5.3 Insulation piercing connections . 14
6 Testing . 14
6.1 Overview. 14
6.2 General . 14
6.3 Standard conditions for testing . 14
6.4 Preconditioning . 14
6.5 Recovery . 15
6.6 Mounting of the specimen . 15
7 Tests . 15
7.1 General examination . 15
7.2 Mechanical tests . 15
7.2.1 Tensile strength . 15
7.2.2 Bending of the wire/cable . 15
7.2.3 Vibration . 17
7.3 Electrical tests . 18
7.3.1 General . 18
7.3.2 Contact resistance . 18
7.3.3 Electrical load and temperature . 20
7.4 Climatic tests . 20
7.4.1 General . 20
7.4.2 Rapid change of temperature . 21
7.4.3 Climatic sequence . 21
7.4.4 Flowing mixed gas corrosion test . 21
7.4.5 Damp heat cyclic . 21
8 Test schedules . 22
8.1 General . 22

8.1.1 Overview . 22
8.1.2 Insulation piercing connections with terminations suitable for a range of
wire diameters . 22
8.1.3 Multipole components . 22
8.2 Qualification test schedule . 23
8.2.1 General . 23
8.2.2 Initial examination . 23
8.2.3 Testing of insulation piercing connections . 23
8.3 Application test schedule . 25
8.3.1 General . 25
8.3.2 Initial examination . 25
8.3.3 Testing of insulation piercing connections . 25
8.4 Flow charts . 26
Annex A (informative) Practical guidance . 29
A.1 General information on insulation piercing terminations . 29
A.2 Current-carrying capacity . 29
A.3 Tool information . 29
A.4 Termination information . 30
A.4.1 General . 30
A.4.2 Materials . 31
A.4.3 Surface finishes . 31
A.4.4 Dimensions . 31
A.5 Conductor information . 31
A.5.1 General . 31
A.5.2 Material .
...

Questions, Comments and Discussion

Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.

This May Also Interest You

IEC
IEC 60352-9:2024(Main)
Solderless connections - Part 9: Ultrasonically welded connections - General requirements, test methods and practical guidance

IEC 60352-9:2024 provides guidelines for welding and testing of ultrasonically welded connections and includes requirements, tests and practical guidance information.
Ultrasonic welding is a form of cold friction welding that is becoming increasingly popular in many industries. This type of welding uses ultrasonic vibration to join materials together, creating a bond that is both strong and reliable. Ultrasonic welding has been identified as a process in ISO 4063-41 by the International Organization for Standardization (ISO).
The process of ultrasonic welding relies on high frequency ultrasound waves being used to create frictional heat at the connection point. High temperature is not required for this special method of welding, making it one of the most cost-effective ways to join two materials together.
It also requires fewer steps than traditional methods, meaning it can be completed quickly and with minimal resources.
Ultrasonic welding has been around for decades but only recently has become more widely utilized due to advances in technology and its availability at lower cost. It can be used on many different materials including plastics, rubbers, metals, textiles, and composites. Due to its precision and strong bonds it creates, it has become extremely popular in manufacturing processes such as automotive industry, electronics industry, furniture production and even medical device production.
This document covers ultrasonically welded connections made with stranded or flexible wires (class 2, 5 or 6 per IEC 60228) of copper or copper alloy, as well as of aluminium or aluminium alloy. These welded metal-to-metal connections shall employ wires with cross-sectional area of 0,08 mm2 to 160 mm2 and shall not exceed a total cross-sectional area, in case of wire bundle, of 200 mm2. For aluminium or aluminium alloy wires, the minimum required cross-sectional area is 2,5 mm2.
Additionally, information on materials, data from industrial experience and test procedures are included to ensure electrically stable connections under prescribed environmental conditions.
Lastly, this document aims to achieve comparable results when using ultrasonic welding equipment with similar performance and specifications as specified by the termination manufacturer.

  • Standard
    138 pages
    English and French language
    sale 15% off
IEC
IEC 60352-4:2020(Main)
Solderless connections - Part 4: Non-accessible insulation displacement (ID) connections - General requirements, test methods and practical guidance

IEC 60352-4:2020 is applicable to non-accessible ID connections for which the tests and measurements according to Clauses 6 through 8 are suitable and which are made with: – appropriately designed ID terminations; – wires having solid round conductors of 0,25 mm to 3,6 mm nominal diameter; – wires having stranded conductors of 0,05 mm2 to 10 mm2 cross-sectional area; for use in electrical and electronic equipment and components. Information on materials and data from industrial experience is included in addition to the test procedures to provide electrically stable connections under prescribed environmental conditions. There are different designs and materials for ID terminations in use. For this reason, only fundamental parameters of the termination are specified, while the performance requirements of the wire and the complete connection are specified in full detail. The purpose of this document is: – to determine the suitability of non-accessible ID connections under specified mechanical, electrical and atmospheric conditions; – to provide a means of comparing test results when the tools used to make the connections, if any, are of different designs or manufacture. This second edition cancels and replaces the first edition, published in 1994, and its Amendment 1 (2000). This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition: a) Transferred Clauses 9 to 13 into Annex A (informative). b) The figures were re-drawn for clarity.

  • Standard
    85 pages
    English and French language
    sale 15% off
IEC
IEC 60352-3:2020(Main)
Solderless connections - Part 3: Accessible insulation displacement (ID) connections - General requirements, test methods and practical guidance

IEC 60352-3:2020 est applicable aux connexions CAD qui sont accessibles pour les essais et les mesures conformes aux Articles 6 à 8 et qui sont composées de: – contacts CAD accessibles de conception appropriée, – fils à conducteurs cylindriques massifs de diamètre nominal 0,25 mm à 3,6 mm, – fils à conducteurs divisés de section 0,05 mm2 à 10 mm2, pour l’utilisation dans les équipements et composants électriques et électroniques. Des informations sur les matières et des résultats dus à l’expérience industrielle y sont inclus en plus des méthodes d’essai pour assurer des connexions électriquement stables dans les conditions d’environnement prescrites. Il y a différentes conceptions et matières utilisées pour les contacts CAD accessibles. C’est pourquoi seuls les paramètres fondamentaux du contact sont spécifiés, tandis que les exigences des performances du fil et de la connexion terminée sont définies dans tous les détails. Le présent document a pour objet de: – déterminer la conformité des connexions CAD accessibles dans des conditions méca-niques, électriques et atmosphériques spécifiées; – fournir un moyen de comparaison des résultats d’essai quand les outils utilisés pour faire les connexions, le cas échéant, sont de conceptions ou de fabrications diffé-rentes. Cette deuxième édition annule et remplace la première édition parue en 1993. Cette édi-tion constitue une révision technique. Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édi-tion précédente: a) Paragraphe 7.2.2: il réduit la limite de la durée de la perturbation de contact à 1 µs. b) Paragraphe 7.2.3: il réduit la limite de la durée de la perturbation de contact à 1 µs. c) Les Articles 9 à 13 ont été transférés à l’Annexe A (informative). d) Les figures ont été révisées pour plus de clarté.

  • Standard
    81 pages
    English and French language
    sale 15% off
IEC
IEC 60352-5:2001(Main)
Solderless connections - Part 5: Press-in connections - General requirements, test methods and practical guidance

Is applicable to solderless press-in connections for use in telecommunication equipment and in electronic devices employing similar techniques. Determines the suitability of press-in connections under specified mechanical, electrical and atmospheric conditions.

  • Standard
    69 pages
    English and French language
    sale 15% off
  • Standard
    69 pages
    English and French language
    sale 15% off
IEC
IEC 60352-4:1994/AMD1:2000(Amendment)
Amendment 1 - Solderless connections - Part 4: Solderless non-accessible insulation displacement connections - General requirements, test methods and practical guidance
  • Standard
    37 pages
    English and French language
    sale 15% off
IEC
IEC 60352-1:1997/COR1:1998(Corrigendum)
Corrigendum 1 - Solderless connections - Part 1: Wrapped connections - General requirements, test methods and practical guidance
  • Standard
    10 pages
    English and French language
    sale 15% off
IEC
IEC 60352-6:1997(Main)
Solderless connections - Part 6: Insulation piercing connections - General requirements, test methods and practical guidance

Determines the suitability of insulation piercing connections under specified mechanical, electrical and atmospheric conditions, and provides a means of comparing test results when the tools used to make the connections are of different design.

  • Standard
    53 pages
    English and French language
    sale 15% off
IEC
IEC 60352-1:1997(Main)
Solderless connections - Part 1: Wrapped connections - General requirements, test methods and practical guidance

Determines the suitability of wrapped connections under specified mechanical, electrical and atmospheric conditions, and provides a means of comparing test results when the tools used to make the connections are of different design. The contents of the corrigendum of October 1998 have been included in this copy.

  • Standard
    61 pages
    English and French language
    sale 15% off
IEC
IEC 60352-2:1990/AMD1:1996(Amendment)
Amendment 1 - Solderless connections. Part 2: Solderless crimped connections - General requirements, test methods and practical guidance
  • Standard
    55 pages
    English and French language
    sale 15% off
IEC
IEC 60352-3:1993(Main)
Solderless connections - Part 3: Solderless accessible insulation displacement connections - General requirements, test methods and practical guidance

Applies to ID connections which are accessible for tests and measurements, and which are made with: -appropriately designed ID terminations -wires having solid round conductors of 0,25 mm to 3,6 mm nominal diameter -wires having stranded conductors of 0,05 mm2 to 10 mm2 cross-section. The contents of the corrigendum of November 1995 have been included in this copy.

  • Standard
    1 page
    English and French language
    sale 15% off