EN 3682-001:2006

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.VSHFLILNDFLMDLuft- und Raumfahrt - Elektrischer Rechtecksteckverbinder, freie und feste Bauform, auswechselbare Isolierkörper, Gestell-Einschubsteckverbinder, Betriebstemperatur 150 °C konstant - Teil 001: Technische LieferbedingungenSéries aérospatiale - Connecteurs électriques rectangulaires rackables, fiches et embases, à inserts interchangeables, temperature d'utilisation 150 °C continu - Partie 001 : Spécification techniqueAerospace series - Connectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack to panel, operating temperature 150 °C continuous - Part 001: Technical specification49.060Aerospace electric equipment and systemsICS:Ta slovenski standard je istoveten z:EN 3682-001:2006SIST EN 3682-001:2009en,de01-julij-2009SIST EN 3682-001:2009SLOVENSKI
STANDARD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 3682-001
July 2006 ICS 49.060 English Version
Aerospace series - Connectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack to panel, operating temperature 150 °C continuous - Part 001: Technical specification
Séries aérospatiale - Connecteurs électriques rectangulaires rackables, fiches et embases, à inserts interchangeables, temperature d'utilisation 150 °C continu -Partie 001 : Spécification technique
Luft- und Raumfahrt - Elektrischer Rechtecksteckverbinder, freie und feste Bauform, auswechselbare Isolierkörper, Gestell-Einschubsteckverbinder, Betriebstemperatur 150 °C konstant - Teil 001: Technische Lieferbedingungen This European Standard was approved by CEN on 9 March 2006.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36
B-1050 Brussels © 2006 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 3682-001:2006: ESIST EN 3682-001:2009

DOD-STD-1788, Avionics Interface Design 1) EN 2242, Aerospace series — Control of tools used for crimping of electrical cables with conductors defined by EN 2083 and EN 2346
EN 2266-002, Aerospace series - Cables, electrical, for general purpose - Operating temperatures between — 55 °C and 200 °C — Part 002: General 2)
EN 2282, Aerospace series — Characteristics of aircraft electrical supplies 2) EN 2591 (series), Aerospace series — Elements of electrical and optical connection — Test methods — General EN 3155-001 , Aerospace series — Electrical contacts used in elements of connection — Part 001: Technical specification
EN 3197, Aerospace series — Installation of aircraft electrical and optical interconnection systems
EN 3682-002, Aerospace series — Connectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack to panel, operating temperature 150 °C continuous — Part 002: Specification of performance and contact arrangements EN 3682-003, Aerospace series — Connectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack to panel, operating temperature 150 °C continuous — Part 003: Insert — Product standard EN 3682-004, Aerospace series — Connectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack to panel, operating temperature 150 °C continuous — Part 004: Size 2 receptacle — Product standard
1) Published by: Department of Defense (DOD), the Pentagon, Washington, D.C. 20301 USA. 2) Published as AECMA Prestandard at the date of publication
of this standard. SIST EN 3682-001:2009

MIL-C-83527 (series), Connectors, plug and receptacle, electrical, rectangular multiple insert type, rack to panel, environment resisting, 150 °C total continuous operating temperature 3) MIL-I-81969 (series), Installing and removal tools, connector electrical contact, general specification for 3) MS27488, Plug, end seal, electrical connector 3) TR 4257, Aerospace series — Elements of electrical and optical connection — Relationship between the numbering systems for parts of EN 2591 4)
3 Terminology LRU: Line Replaceable Unit For other definitions see EN 2591. 4 Description The pair of connectors has the following characteristics:  a metal to metal bottoming (see Figure 1);  the interface between the plug and the receptacle connectors provides a seal between contacts when mated;  when mated together, the connector pair and cable passage grommets are leaktight;  inserts are provided with an O-ring seal which provides sealing between the housing and the insert;  low insertion force contacts;  size 22 male contacts are mechanically protected by their installation in the insert;  shielding continuity is provided between mated connectors housings;  field replaceable inserts;  EMI grounding springs are removable and field replaceable. The connectors use sizes 22, 20, 16 and 12 crimp contacts; sizes 5, 12 and 16 coaxial contacts and size 8 triaxial contacts. Polarization posts and keys are provided to ensure correct connection, and these may be turned around, as required, by the user, giving 99 different connection combinations.
3) Published by: Department of Defense (DOD), the Pentagon, Washington, D.C. 20301 USA. 4) Published as AECMA Technical Report at the date of the publication of this standard. SIST EN 3682-001:2009

Figure 1 — Connector mated conditions Key 1 grounding spring system 2 receptacle assembly 3 plug assembly 4 metal to metal bottoming on both sides of
polarizing key retaining plate 5 stabilizer 6 x = 21,64 initial engagement max. SIST EN 3682-001:2009

Key 1 size 22 socket contact - Other size pin contact 2 mechanical bottom of receptacle 3 size 22 pin contact - Other size socket contact 4 mechanical bottom of plug Figure 2
Table 1 — Contact position Male Female Contact size A B A B 22
17,20/16,33 11,18/10,56
20 12,19/11,12
18,82/17,55
16a 10,34/9,07
18,31/17,04 12 10,34/9,17
18,14/17,02 Triax size 8 b 11,07/10,21
18,44/17,58 Coax size 16 c 10,34/9,07
18,31/17,04 Coax size 12 12,19/10,97
18,11/16,92 Coax size 5 11,18/10,26
18,44/17,58 Coax size 1 10,79/9,83
20,34/19,53
a For arrangements 1-126 and 2-62T2, A = 7,83/7,07 and B = 15,76/15,04
b For arrangements 2-62T2, A = 8,78/8,04 and B = 15,92/15,13
c For arrangements 1-126 and 2-62T2, A = 7,98/7,07 and B = 15,76/15,05 SIST EN 3682-001:2009

Key 1 18,5718,37 for size 22 socket inserts 6 boss (twice) 78,44,70φφ
21,0320,83 for other size pin inserts - To face of rigid insert 7 type all size 2 contact cavities (see table page 11) 2 boss (twice) 3,993,91φφ 8 type all other size contact cavities 3 centre line insert 9 2,54 (4 times) 4 centre line S 5 insert assembly Figure 3 SIST EN 3682-001:2009

1 centre line T Figure 4 Table 2 DATUM S DATUM T 100,71100,76100,79100,81100,84100,86 32,94 0,30 0,30 0,28 0,25 0,23 0,20 32,97 0,28 0,28 0,25 0,23 0,23 0,20 32,99 0,25 0,25 0,23 0,23 0,20 0,18 33,02 0,23 0,23 0,23 0,20 0,18 0,18 33,04 0,20 0,20 0,20 0,18 0,18 0,15 SIST EN 3682-001:2009

Figure 5 Table 3 DATUM S DATUM T 100,71 100,76100,79100,81100,84100,8669,98 0,30 0,30 0,28 0,25 0,23 0,20 70,03 0,30 0,30 0,28 0,25 0,23 0,20 70,05 0,28 0,28 0,25 0,23 0,23 0,20 70,08 0,25 0,25 0,23 0,23 0,20 0,18 70,10 0,23 0,23 0,23 0,20 0,18 0,18 70,13 0,20 0,20 0,20 0,18 0,18 0,15 Key 1
centre line T 2
centre line insert SIST EN 3682-001:2009

Key 1 centre line T 2 centre line insert Figure 6 Table 4 DATUM S DATUM T 100,71100,76100,79100,81100,84100,86 107,06 0,30 0,30 0,28 0,25 0,23 0,20 107,11 0,30 0,30 0,28 0,25 0,23 0,20 107,14 0,28 0,28 0,25 0,23 0,23 0,20 107,16 0,25 0,25 0,23 0,23 0,20 0,18 107,19 0,23 0,23 0,23 0,20 0,18 0,18 107,21 0,20 0,20 0,20 0,18 0,18 0,15
Key 1 insert location
7 centre line insert 2 For size 22 pin insert 8 centre line
For other size receptacle insert 9 inserts 3 centre line
10 emi feature - The emi spring is removable and replaceable by the users under their4 type all other size contact cavities 11 boss (twice)
5 type all size 22 contact cavities (see Table 11) 12 2,54 Boss (twice) 6 stabilizer seal 13 chamfer 0,10 max - Groove for emi feature Figure 734,01 33,50 20,21 17,75 17,55 B φ 3,99 φ 3,91 SAφ4,78φ4,70SIST EN 3682-001:2009

Key
1 centre line of datum T Figure 8 Table 5 DATUM S DATUM T 100,51 100,53 100,56 100,58 100,61 100,64 100,66 32,69 0,15 0,18 0,18 0,20 0,20 0,20 0,20 32,72 0,18 0,18 0,20 0,23 0,23 0,23 0,23 32,74 0,18 0,20 0,23 0,23 0,25 0,25 0,25 32,77 0,20 0,23 0,23 0,25 0,28 0,28 0,28 32,79 0,20 0,23 0,25 0,28 0,30 0,30 0,30
Key
1 centre line of datum T 2 centre line insert Figure 9 Table 6 DATUM S DATUM T 100,51 100,53 100,56 100,58 100,61 100,64 100,66 69,77 0,15 0,18 0,18 0,20 0,20 0,20 0,20 69,80 0,18 0,18 0,20 0,23 0,23 0,23 0,23 69,82 0,18 0,20 0,23 0,23 0,25 0,25 0,25 69,85 0,20 0,23 0,23 0,25 0,28 0,28 0,28 69,88 0,20 0,23 0,25 0,28 0,30 0,30 0,30 69,90 0,20 0,23 0,25 0,28 0,30 0,30 0,30 69,93 0,20 0,23 0,25 0,28 0,30 0,30 0,30 SIST EN 3682-001:2009

Key 1 centre line of datum T 2 centre line insert Figure 10 Table 7 DATUM S DATUM T 100,51 100,53 100,56 100,58 100,61 100,64 100,66 106,86 0,15 0,18 0,18 0,20 0,20 0,20 0,20 106,88 0,18 0,18 0,20 0,23 0,23 0,23 0,23 106,91 0,18 0,20 0,23 0,23 0,25 0,25 0,25 106,93 0,20 0,23 0,23 0,25 0,28 0,28 0,28 106,96 0,20 0,23 0,25 0,28 0,30 0,30 0,30 106,99 0,20 0,23 0,25 0,28 0,30 0,30 0,30 107,01 0,20 0,23 0,25 0,28 0,30 0,30 0,30
Key 1 bottom insert 2 R 1,5 max. configuration optional 3 all around 4 all around on this height Figure 11
Table 8 Cavities D F 39,065 40,45 A, C, E 39,03
40,35 27,885 29,28 B, D, F 27,85
29,18
Key 1 2 holes 3,253,10φφ 2 centre line of datum X 3 2 ½ identical insert retaining plate Figure 12
Table 9 Insert cavities A B C max. A, C, E 44,9650,1749,9145,97B, D, F 33,7838,9938,7434,80 SIST EN 3682-001:2009

Figure 13 — Size 22 contact cavity Table 10 Dimensions Contact size A B
min. 20 2,67 / 2,41 1,27 16 3,38 / 3,12 2,01 12 4,57 / 4,32 2,51 Coax. 1 13,07/12,80 − Coax. 5 7,29 / 7,04 5,72 Triax. 8 7,49 / 7,24 5,84
Figure 14 — Socket contact cavity
Figure 15 — Interfacial seal Dimensions Contact A B C
max. 22 female 2,29 / 2,131,75 / 1,55 2,29 20 male 1,83 / 1,682,54 / 2,29 1,83 16 male 2,51 / 2,342,67 / 2,41 2,51 12 male 3,33 / 3,152,79 / 2,54 3,33 Coax. 5 male7,01 / 6,812,29 / 2,03 7,01 Triax. 8 male7,01 / 6,812,67 / 2,41 7,01 No interfacial seal for size 1 coax. SIST EN 3682-001:2009

6.7 Contact arrangements Insert contact arrangements are specified by Figures 16 to 36 which show the mating face of the inserts for receptacle connectors. The true positioning for contact cavities is defined in Tables 5 and 6 page 13 and Table 7 page 14. Identification of the contact position shall be permanently marked in contrasting colour on the mating face of the insert or interfacial seal and on the rear face of the wire sealing grommet, identification shall not be recessed or raised on the sealing surfaces.
Figure
16 Table 12 Contact size Position Contact size 22
φ
0,06 D F K
Contact size 20
φ
0,10 D F K
Contact size 16
φ
0,10 D F K
Contact size 12
φ
0,10 D F K
Triaxial 8
φ
0,10 D F K
Coaxial 5
φ
0,10 D F K
Coaxial 1
φ
0,10 D F K
Key 1 front face 2 position SIST EN 3682-001:2009

a Mating face of insert for female contacts is shown.
Table 14 Contacts Size Quantity Location 22 150 1 to 150 SIST EN 3682-001:2009

Figure
18 — Contact arrangement 1-47T2 Table 15 Dimensions in millimetres Contact position a X Y − 9,52 − 8,00 − 5,72 − 1,90 0 + 1,90 + 5,72 + 8,00 + 9,52 ++++ 17,14 1 − 2 3 − 4 5 − 6 ++++ 13,34 7 − 8 9 − 10 11 − 12 ++++ 9,52 13 − 14 15 − 16 17 − 18 ++++ 5,72 19 − 20 21 − 22 23 − 24 ++++ 1,90 25 − 26 27 − 28 29 − 30 −−−− 1,90 31 − 32 33 − 34 35 − 36 −−−− 5,72 37 − 38 39 − 40 41 − 42 −−−− 9,52 − − − 43 − 44 − − − −−−− 13,34 − − − − 45 − − − − −−−− 14,22 − 48 − − − − − 49 − −−−− 17,14 − − − 46 − 47 − − − a Mating face of insert for male contacts is shown.
Table 16 Contacts Size Quantity Location 20 47 1 to 47 8 triax. 2 48 to 49 SIST EN 3682-001:2009

Figure 19 — Contact arrangement 1-24
Table 17 Dimensions in millimetres Contact position a X Y − 9,52 − 3,18 + 3,18 + 9,52 + 15,88 1 2 3 4 + 9,52 5 6 7 8 + 3,18 9 10 11 12 − 3,18 13 14 15 16 − 9,52 17 18 19 20 − 15,88 21 22 23 24 a Mating face of insert for male contacts is shown.
Table 18 Contacts Size Quantity Location 12 24 1 to 24
Figure 20 — Contact arrangement 1-60 Table 19 Dimensions in millimetres Contact position a X Y − 9,52 − 5,72 − 1,90 + 1,90 + 5,72 + 9,52 + 17,14 1 2 3 4 5 6 + 13,34 7 8 9 10 11 12 + 9,52 13 14 15 16 17 18 + 5,72 19 20 21 22 23 24 + 1,90 25 26 27 28 29 30 − 1,90 31 32 33 34 35 36 − 5,72 37 38 39 40 41 42 − 9,52 43 44 45 46 47 48 − 13,34 49 50 51 52 53 54 − 17,14 55 56 57 58 59 60 a Mating face of insert for male contacts is shown.
Table 20 Contacts Size Number Cavities 20 60 1 to 60 SIST EN 3682-001:2009

Figure 21 — Contact arrangement 1-70C12 Table 21 Dimensions in millimetres Contact position a X Y − 11,43 − 9,52 − 8,89 − 6,35 − 3,81 − 3,18− 1,27+ 1,27+ 3,18+ 3,81+ 6,35 + 8,89 + 9,52 + 11,43++++ 17,78 1 − 2 3 4 − 5 6 − 7 8 9 − 10 ++++ 15,24 11 − 12 13 14 − 15 16 − 17 18 19 − 20 ++++ 12,70 21 − 22 23 24 − 25 26 − 27 28 29 − 30 ++++ 10,16 31 − 32 33 34 − 35 36 − 37 38 39 − 40 ++++ 7,62 41 − 42 43 44 − 45 46 − 47 48 49 − 50 ++++ 5,08 51 − 52 53 54 − 55 56 − 57 58 59 − 60 ++++ 2,54 61 − 62 63 64 − 65 66 − 67 68 69 − 70 −−−− 2,30 − 71 − − − 72 − − 73 − − − 74 − −−−− 9,00 − 75 − − − 76 − − 77 − − − 78 − −−−− 15,70 − 79 − − − 80 − − 81 − − − 82 − a Mating face of insert for size 22 female contact is shown.
Table 22 Contacts Size Quantity Location 22 70 1 to 70 12 12 71 to 82 SIST EN 3682-001:2009

Figure 22 — Contact arrangement 1-35
Table 23 Dimensions in millimetres Contact position a X Y − 10,16− 5,08 0 + 5,08 + 10,16 + 15,24 1 2 3 4 5 + 10,16 6 7 8 9 10 + 5,08 11 12 13 14 15 0 16 17 18 19 20 − 5,08 21 22 23 24 25 − 10,16 26 27 28 29 30 − 15,24 31 32 33 34 35 a Mating face of insert for male contacts is shown.
Table 24 Contacts Size Quantity Location 16 35 1 to 35
Figure 24 — Contact arrangement 1-C12T6 Table 27 Dimensions in millimetres Contact position a X Y − 9,84 − 8,13 − 4,92 0 + 4,92 + 8,13 + 9,84 + 14,36 − 1 − − − 2 − + 9,73 − − − 3 − − − + 5,10 − 4 − − − 5 − + 0,47 − − − 6 − − − − 2,26 7 − − − − − 8 − 5,71 − − 9 − 10 − − − 9,16 11 − − 12 − − 13 − 12,61 − − 14 − 15 − − − 16,06 16 − − 17 − − 18 a Mating face of insert for male contacts is shown.
Table 28 Contacts Size Quantity Location 8 triax. 6 1 to 6 12 coax. 12 7 to 18 This insert is metallic. SIST EN 3682-001:2009

Table 30 Contacts Size Quantity Location 22 70 1 to 70 1 coax. 1 71 SIST EN 3682-001:2009

Figure 26 — Contact arrangement 1-0
Table 31 Contacts Size Quantity Location − − − This insert is metallic. SIST EN 3682-001:2009

Figure 27 — Contact arrangement 2-100 Table 32 Dimensions in millimetres Contact position a X Y − 11,43 − 8,89 − 6,35 − 3,81 − 1,27 + 1,27 + 3,81 + 6,35 + 8,89 + 11,43+ 11,43 1 2 3 4 5 6 7 8 9 10 + 8,89 11 12 13 14 15 16 17 18 19 20 + 6,35 21 22 23 24 25 26 27 28 29 30 + 3,81 31 32 33 34 35 36 37 38 39 40 + 1,27 41 42 43 44 45 46 47 48 49 50 − 1,27 51 52 53 54 55 56 57 58 59 60 − 3,81 61 62 63 64 65 66 67 68 69 70 − 6,35 71 72 73 74 75 76 77 78 79 80 − 8,89 81 82 83 84 85 86 87 88 89 90 − 11,43 91 92 93 94 95 96 97 98 99 100 a Mating face of insert for size 22 female contacts is shown.
Table 33 Contacts Size Quantity Location 22 100 1 to 100
Figure 28 — Contact arrangement 2-11C2 Table 34 Dimensions in millimetres Contact position a X Y − 9,65 − 9,40 − 6,10 − 3,81 0 + 3,81 + 6,10 + 9,40 + 9,65 + 10,67 1 − − − − − − − 4 + 9,40 − − − 2 − 3 − − − + 5,84 5 − − − − − − − 6 + 2,29 − − − 7 − 8 − − − − 0,76 − 9 − − − − − 10 − − 3,05 − − − − 11 − − − − − 7,87 − − 12 − − − 13 − − a Mating face of insert for male contacts is shown.
Table 35 Contacts Size Quantity Location 20 4 1, 4, 5, 6 16 3 9, 10, 11 12 4 2, 3, 7, 8 5 coax. 2 12, 13
Table 37 Contacts Size Quantity Location 20 20 2, 3, 5 to 18, 20, 21,23, 24 8 triax. 4 1, 4, 19, 22
Figure 29 −−−− Contact arrangement 2-34 Table 38 Dimensions in millimetres Contact position a X Y − 10,16 − 9,52 − 5,72 − 5,08 − 1,90 0 + 1,90 + 5,08 + 5,72 + 9,52 + 10,16+ 11,43 − 1 2 − 3 − 4 − 5 6 − + 7,62 − 7 8 − 9 − 10 − 11 12 − + 3,81 − 13 14 − 15 − 16 − 17 18 − 0 − 19 20 − 21 − 22 − 23 24 − − 5,00 25 − − 26 − 27 − 28 − − 29 − 10,16 30 − − 31 −
...