EN ISO 25119-3:2018
(Main)Tractors and machinery for agriculture and forestry - Safety-related parts of control systems - Part 3: Series development, hardware and software (ISO 25119-3:2018)
Tractors and machinery for agriculture and forestry - Safety-related parts of control systems - Part 3: Series development, hardware and software (ISO 25119-3:2018)
This document sets out general principles for the design and development of safety-related parts of control systems (SRP/CS) on tractors used in agriculture and forestry and on self-propelled ride-on machines and mounted, semi-mounted and trailed machines used in agriculture. It can also be applied to mobile municipal equipment (e.g. street-sweeping machines).
This document is not applicable to:
— aircraft and air-cushion vehicles used in agriculture;
— lawn and garden equipment.
This document specifies the characteristics and categories required of SRP/CS for carrying out their safety-related functions. It does not identify performance levels for specific applications.
NOTE 1 Machine specific type-C standards can specify performance levels (AgPL) for safety-related functions in machines within their scope. Otherwise, the specification of AgPL is the responsibility of the manufacturer.
This document is applicable to the safety-related parts of electrical/electronic/programmable electronic systems (E/E/PES), as these relate to mechatronic systems. It covers the possible hazards caused by malfunctioning behaviour of E/E/PES safety-related systems, including interaction of these systems. It does not address hazards related to electric shock, fire, smoke, heat, radiation, toxicity, flammability, reactivity, corrosion, release of energy, and similar hazards, unless directly caused by malfunctioning behaviour of E/E/PES safety-related systems. It also covers malfunctioning behaviour of E/E/PES safety-related systems involved in protective measures, safeguards, or safety-related functions in response to non-E/E/PES hazards.
Examples included within the scope of this document:
— SRP/CS's limiting current flow in electric hybrids to prevent insulation failure/shock hazards;
— electromagnetic interference with the SRP/CS;
— SRP/CS's designed to prevent fire.
Examples not included in the scope of this document:
— insulation failure due to friction that leads to electric shock hazards;
— nominal electromagnetic radiation impacting nearby machine control systems;
— corrosion causing electric cables to overheat.
This document is not applicable to non-E/E/PES systems (e.g. hydraulic, mechanic or pneumatic).
NOTE 2 See also ISO 12100 for design principles related to the safety of machinery.
This document is not applicable to safety related parts of control systems manufactured before the date of its publication.
Traktoren und Maschinen für die Land- und Forstwirtschaft - Sicherheitsbezogene Teile von Steuerungen - Teil 3: Serienentwicklung, Hardware und Software (ISO 25119-3:2018)
Dieser Teil der ISO 25119 enthält allgemeine Gestaltungsleitsätze für Serienentwicklung, Hardware und Software sicherheitsbezogener Teile von Steuerungen (SRP/CS) in land- und forstwirtschaftlichen Traktoren, selbstfahrenden Aufsitzmaschinen sowie Anbau-, Aufsattel- und Anhängemaschinen für landwirtschaftliche Geräte. Sie kann auch auf kommunale Geräte (z. B. Straßenkehrmaschinen) angewendet werden.
Dieser Teil von ISO 25119 gilt nicht für:
— Flugzeuge und Luftkissenfahrzeuge für den landwirtschaftlichen Einsatz,
— Rasen- und Gartengeräte.
Dieser Teil der ISO 25119 legt die Merkmale und Kategorien von SRP/CS-Systemen fest, die zur Ausführung von Sicherheitsfunktionen erforderlich sind.
Dieser Teil der ISO 25119 gilt für sicherheitsbezogene Teile elektrischer/elektronischer/programmierbarer elektronischer Systeme (E/E/PES) als Teil mechatronischer Systeme. Er schreibt jedoch nicht vor, welche Sicherheitsfunktionen, Kategorien oder Performance Levels für bestimmte Maschinen anzuwenden sind. Er behandelt die möglichen Gefahren durch Fehlfunktionen von sicherheitsbezogenen E/E/PES einschließlich der Wechselwirkungen dieser Systeme. Dieser Teil behandelt nicht die Gefahren in Verbindung mit elektrischem Schlag, Feuer, Rauch, Hitze, Strahlung, Toxizität, Entflammbarkeit, Reaktivität, Korrosion, der Freisetzung von Energie und ähnliche Gefahren, sofern diese nicht direkt durch eine Funktionsstörung sicherheitsbezogener E/E/PES verursacht werden. Er behandelt ebenfalls Fehlfunktionen sicherheitsbezogener E/EW/PES, die an Schutzmaßnahmen, Schutzeinrichtungen oder sicherheitsbezogenen Funktionen als Reaktion auf nicht mit E/E/PES verbundenen Gefahren beteiligt sind.
In dem Anwendungsbereich enthaltene Beispiele:
— sicherheitsbezogene Teile einer Steuerung (SRP/CS), die den Stromfluss in elektrischen Hybridsystemen begrenzen, um Isolierungsausfälle und Gefahren durch elektrischen Schlag zu verhindern,
— elektromagnetische Störungen mit dem SRP/CS und
— für Brandschutzzwecke gestaltetet SRP/CS.
In dem Anwendungsbereich nicht enthaltene Beispiele:
— Isolierungsausfälle durch Reibung, die zu der Gefahr eines elektrischen Schlags führen,
— elektromagnetische Nennstrahlung, die sich auf nahegelegene Maschinensteuerungssysteme auswirkt, und
— Korrosion, die zu einer Überhitzung von Stromkabeln führt.
Maschinensicherheitsnormen (Typ-C-Normen) können entweder Performance Levels und/oder Kategorien selbstständig identifizieren oder sie sollten durch den Maschinenhersteller auf Basis einer Risikobeurteilung festgelegt werden.
Sie ist nicht anzuwenden auf nicht-E/E/PES-Systeme (z. B. hydraulische, mechanische und pneumatische).
ANMERKUNG Siehe auch EN ISO 12100 zu Gestaltungsleitsätzen für die Sicherheit von Maschinen.
Tracteurs et matériels agricoles et forestiers - Parties des systèmes de commande relatives à la sécurité - Partie 3: Développement en série, matériels et logiciels (ISO 25119-3:2018)
Le présent document établit des principes généraux pour la conception et le développement des parties relatives à la sécurité des systèmes de commande (SRP/CS) utilisés sur les tracteurs agricoles et forestiers, sur les machines automotrices à conducteur porté et sur les machines portées, semi-portées et traînées utilisées en agriculture. Elle peut être également applicable aux équipements municipaux mobiles (par exemple machines de nettoiement). Elle spécifie les caractéristiques et les catégories requises des SRP/CS pour réaliser leurs fonctions de sécurité.
Le présent document n'est pas applicable aux:
— véhicules aéroportés et sur cousin d'air utilises en agriculture;
— équipements pour jardins et pelouses.
Le présent document spécifie les caractéristiques et les catégories requises des SRP/CS pour réaliser leurs fonctions relatives à la sécurité. Il n'identifie pas de niveaux de performance pour des applications spécifiques.
NOTE 1 Les normes spécifiques à une machine donnée (normes de type C) peuvent spécifier des niveaux de performance (AgPL) pour des fonctions relatives à la sécurité dans des machines relevant de leur domaine d'application. Sinon, la spécification de l'AgPL est de la responsabilité du fabricant.
Le présent document est applicable aux parties relatives à la sécurité des systèmes électriques/électroniques/électroniques programmables (E/E/PES), dans la mesure où celles-ci sont liées aux systèmes mécatroniques. Elle couvre les éventuels phénomènes dangereux dus au comportement fonctionnel des systèmes E/E/PES liés à la sécurité, y compris les interactions entre ces systèmes. Elle ne traite pas des phénomènes dangereux dus à l'équipement lui-même (choc électrique, incendie, fumées, chaleur, rayonnement, toxicité inflammabilité, réactivité, corrosion, libération de l'énergie, et phénomènes dangereux similaires, à moins d'être causés directement par une défaillance du comportement des systèmes E/E/PES liés à la sécurité. Elle traite également de la défaillance du comportement des systèmes E/E/PES liés à la sécurité impliqués dans les mesures de protection, protecteurs ou fonctions liées à la sécurité en réponse aux phénomènes dangereux hors E/E/PES.
Exemples inclus dans le domaine d'application du présent document:
— Parties de machines relatives à la sécurité (SRP/CS) qui limitent le flux de courant dans les hybrides électriques pour empêcher les phénomènes dangereux de panne d'isolement/choc;
— interférence électromagnétique avec les SRP/CS;
— SRP/CS conçus pour empêcher les incendies.
Exemples non inclus dans le domaine d'application du présent document:
— panne d'isolement due aux frottements qui engendrent des phénomènes de chocs électriques;
— rayonnement électromagnétique nominal qui impacte les systèmes de commande environnants de la machine;
— corrosion engendrant une surchauffe des câbles électriques.
Le présent document n'est pas applicable aux systèmes non-E/E/PES (par exemple hydraulique, mécanique et pneumatique).
NOTE 2 Pour les principes de conception relatifs à la sécurité des machines, voir également l'ISO 12100.
Le présent document n'est pas applicable aux parties relatives à la sécurité des systèmes de commande fabriqués avant la date de sa publication.
Traktorji ter kmetijski in gozdarski stroji - Varnostni deli krmilnih sistemov - 3. del: Razvoj serije, strojna in programska oprema (ISO 25119-3:2018)
Ta del standarda ISO 25119 zagotavlja splošna načela za razvoj serije, strojne in programske opreme za varnostne dele krmilnih sistemov (SRP/CS) za traktorje, ki se uporabljajo v kmetijstvu in gozdarstvu, in za samognane stroje s sedežem ter za priklopne, polpriklopne in vlečene stroje, ki se uporabljajo v kmetijstvu. Uporablja se lahko tudi za komunalno opremo (npr. za pometalne stroje).
Ta del standarda ISO 25119 se ne uporablja za:
– letala ali vozila z zračno blazino, ki se uporabljajo v kmetijstvu,
– kosilnice ali vrtno opremo.
Ta del standarda ISO 25119 določa lastnosti in kategorije, ki so zahtevane za SRP/CS, da lahko ti izvajajo svoje funkcije, povezane z varnostjo.
Ta del standarda ISO 25119 se uporablja za varnostne dele električnih/elektronskih/programirljivih elektronskih sistemov (E/E/PES), saj so ti povezani z mehatronskimi sistemi. Ne določa, katere funkcije, povezane z varnostjo, ali ravni delovanja je treba uporabiti za posamezne stroje. Zajema morebitne nevarnosti zaradi motenj v električnih/elektronskih/programirljivih elektronskih varnostnih sistemih, vključno z interakcijo s temi sistemi. Ne obravnava nevarnosti v zvezi z električnim udarom, požarom, dimom, vročino, sevanjem, toksičnostjo, vnetljivostjo, reaktivnostjo, korozijo, sproščanjem energije in podobnih nevarnosti, če jih neposredno ne povzročijo motnje v električnih/elektronskih/programirljivih elektronskih varnostnih sistemih, vključenih v zaščitne ukrepe, varnostne ukrepe ali funkcije, povezane z varnostjo, kot odziv na nevarnosti, ki niso povezane z električnimi/elektronskimi/programirljivimi elektronskimi sistemi.
Primeri, vključeni v področje uporabe:
– omejeni električni tok varnostnih delov krmilnih sistemov (SRP/CS) pri električnih hibridih za preprečevanje okvare izolacije/nevarnosti udara,
– elektromagnetne motnje varnostnih delov krmilnih sistemov in
– varnostni deli krmilnih sistemov, ki so zasnovani za preprečevanje požara.
Primeri, ki niso vključeni v področje uporabe:
– okvara izolacije zaradi trenja, ki povzroči nevarnost električnega udara,
– nazivno elektromagnetno sevanje, ki vpliva na bližnje krmilne sisteme strojev in
– korozija, ki povzroča pregrevanje električnih kablov.
Standardi, značilni za stroje (standardi tipa C), lahko določajo ravni zmogljivosti in/ali kategorije oziroma naj bi jih določil proizvajalec stroja glede na oceno tveganja.
Ne uporablja se za sisteme, ki niso električni/elektronski/programirljivi elektronski sistemi (npr. hidravlični, mehanski ali pnevmatski).
OPOMBA: Glej tudi standard EN ISO 12100 za načela za načrtovanje v zvezi z varnostjo strojev.
General Information
- Status
- Withdrawn
- Publication Date
- 18-Dec-2018
- Withdrawal Date
- 27-Jan-2026
- Technical Committee
- CEN/TC 144 - Tractors and machinery for agriculture and forestry
- Drafting Committee
- CEN/TC 144/WG 1 - General safety requirements
- Current Stage
- 9960 - Withdrawal effective - Withdrawal
- Start Date
- 25-Mar-2020
- Completion Date
- 28-Jan-2026
Relations
- Effective Date
- 26-Dec-2018
- Effective Date
- 28-Jan-2026
- Effective Date
- 28-Jan-2026
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Frequently Asked Questions
EN ISO 25119-3:2018 is a standard published by the European Committee for Standardization (CEN). Its full title is "Tractors and machinery for agriculture and forestry - Safety-related parts of control systems - Part 3: Series development, hardware and software (ISO 25119-3:2018)". This standard covers: This document sets out general principles for the design and development of safety-related parts of control systems (SRP/CS) on tractors used in agriculture and forestry and on self-propelled ride-on machines and mounted, semi-mounted and trailed machines used in agriculture. It can also be applied to mobile municipal equipment (e.g. street-sweeping machines). This document is not applicable to: — aircraft and air-cushion vehicles used in agriculture; — lawn and garden equipment. This document specifies the characteristics and categories required of SRP/CS for carrying out their safety-related functions. It does not identify performance levels for specific applications. NOTE 1 Machine specific type-C standards can specify performance levels (AgPL) for safety-related functions in machines within their scope. Otherwise, the specification of AgPL is the responsibility of the manufacturer. This document is applicable to the safety-related parts of electrical/electronic/programmable electronic systems (E/E/PES), as these relate to mechatronic systems. It covers the possible hazards caused by malfunctioning behaviour of E/E/PES safety-related systems, including interaction of these systems. It does not address hazards related to electric shock, fire, smoke, heat, radiation, toxicity, flammability, reactivity, corrosion, release of energy, and similar hazards, unless directly caused by malfunctioning behaviour of E/E/PES safety-related systems. It also covers malfunctioning behaviour of E/E/PES safety-related systems involved in protective measures, safeguards, or safety-related functions in response to non-E/E/PES hazards. Examples included within the scope of this document: — SRP/CS's limiting current flow in electric hybrids to prevent insulation failure/shock hazards; — electromagnetic interference with the SRP/CS; — SRP/CS's designed to prevent fire. Examples not included in the scope of this document: — insulation failure due to friction that leads to electric shock hazards; — nominal electromagnetic radiation impacting nearby machine control systems; — corrosion causing electric cables to overheat. This document is not applicable to non-E/E/PES systems (e.g. hydraulic, mechanic or pneumatic). NOTE 2 See also ISO 12100 for design principles related to the safety of machinery. This document is not applicable to safety related parts of control systems manufactured before the date of its publication.
This document sets out general principles for the design and development of safety-related parts of control systems (SRP/CS) on tractors used in agriculture and forestry and on self-propelled ride-on machines and mounted, semi-mounted and trailed machines used in agriculture. It can also be applied to mobile municipal equipment (e.g. street-sweeping machines). This document is not applicable to: — aircraft and air-cushion vehicles used in agriculture; — lawn and garden equipment. This document specifies the characteristics and categories required of SRP/CS for carrying out their safety-related functions. It does not identify performance levels for specific applications. NOTE 1 Machine specific type-C standards can specify performance levels (AgPL) for safety-related functions in machines within their scope. Otherwise, the specification of AgPL is the responsibility of the manufacturer. This document is applicable to the safety-related parts of electrical/electronic/programmable electronic systems (E/E/PES), as these relate to mechatronic systems. It covers the possible hazards caused by malfunctioning behaviour of E/E/PES safety-related systems, including interaction of these systems. It does not address hazards related to electric shock, fire, smoke, heat, radiation, toxicity, flammability, reactivity, corrosion, release of energy, and similar hazards, unless directly caused by malfunctioning behaviour of E/E/PES safety-related systems. It also covers malfunctioning behaviour of E/E/PES safety-related systems involved in protective measures, safeguards, or safety-related functions in response to non-E/E/PES hazards. Examples included within the scope of this document: — SRP/CS's limiting current flow in electric hybrids to prevent insulation failure/shock hazards; — electromagnetic interference with the SRP/CS; — SRP/CS's designed to prevent fire. Examples not included in the scope of this document: — insulation failure due to friction that leads to electric shock hazards; — nominal electromagnetic radiation impacting nearby machine control systems; — corrosion causing electric cables to overheat. This document is not applicable to non-E/E/PES systems (e.g. hydraulic, mechanic or pneumatic). NOTE 2 See also ISO 12100 for design principles related to the safety of machinery. This document is not applicable to safety related parts of control systems manufactured before the date of its publication.
EN ISO 25119-3:2018 is classified under the following ICS (International Classification for Standards) categories: 35.240.99 - IT applications in other fields; 65.060.01 - Agricultural machines and equipment in general. The ICS classification helps identify the subject area and facilitates finding related standards.
EN ISO 25119-3:2018 has the following relationships with other standards: It is inter standard links to EN 16590-3:2014, EN 17399:2020, FprEN 12094-8. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
EN ISO 25119-3:2018 is associated with the following European legislation: EU Directives/Regulations: 2006/42/EC; Standardization Mandates: M/393, M/396. When a standard is cited in the Official Journal of the European Union, products manufactured in conformity with it benefit from a presumption of conformity with the essential requirements of the corresponding EU directive or regulation.
EN ISO 25119-3:2018 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
SLOVENSKI STANDARD
01-marec-2019
1DGRPHãþD
SIST EN 16590-3:2014
Traktorji ter kmetijski in gozdarski stroji - Varnostni deli krmilnih sistemov - 3. del:
Razvoj serije, strojna in programska oprema (ISO 25119-3:2018)
Tractors and machinery for agriculture and forestry - Safety-related parts of control
systems - Part 3: Series development, hardware and software (ISO 25119-3:2018)
Traktoren und Maschinen für die Land- und Forstwirtschaft - Sicherheitsbezogene Teile
von Steuerungen - Teil 3: Serienentwicklung, Hardware und Software (ISO 25119-
3:2018)
Tracteurs et matériels agricoles et forestiers - Parties des systèmes de commande
relatives à la sécurité - Partie 3: Développement en série, matériels et logiciels (ISO
25119-3:2018)
Ta slovenski standard je istoveten z: EN ISO 25119-3:2018
ICS:
35.240.68 Uporabniške rešitve IT v IT applications in agriculture
kmetijstvu
65.060.01 Kmetijski stroji in oprema na Agricultural machines and
splošno equipment in general
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EN ISO 25119-3
EUROPEAN STANDARD
NORME EUROPÉENNE
December 2018
EUROPÄISCHE NORM
ICS 35.240.99; 65.060.01 Supersedes EN 16590-3:2014
English Version
Tractors and machinery for agriculture and forestry -
Safety-related parts of control systems - Part 3: Series
development, hardware and software (ISO 25119-3:2018)
Tracteurs et matériels agricoles et forestiers - Parties Traktoren und Maschinen für die Land- und
des systèmes de commande relatives à la sécurité - Forstwirtschaft - Sicherheitsbezogene Teile von
Partie 3: Développement en série, matériels et logiciels Steuerungen - Teil 3: Serienentwicklung, Hardware
(ISO 25119-3:2018) und Software (ISO 25119-3:2018)
This European Standard was approved by CEN on 15 October 2018.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2018 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 25119-3:2018 E
worldwide for CEN national Members.
Contents Page
European foreword . 3
Annex ZA (informative) Relationship between this European Standard and the essential
requirements of EU Machinery Directive 2006/42/EC aimed to be covered . 4
European foreword
This document (EN ISO 25119-3:2018) has been prepared by Technical Committee ISO/TC 23 "Tractors
and machinery for agriculture and forestry" in collaboration with Technical Committee CEN/TC 144
“Tractors and machinery for agriculture and forestry” the secretariat of which is held by AFNOR.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by June 2019, and conflicting national standards shall be
withdrawn at the latest by June 2019.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 16590-3:2014.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
For the relationship with EU Directive(s) see informative Annex ZA, which is an integral part of this
document.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.
Endorsement notice
The text of ISO 25119-3:2018 has been approved by CEN as EN ISO 25119-3:2018 without any
modification.
Annex ZA
(informative)
Relationship between this European Standard and the essential
requirements of EU Machinery Directive 2006/42/EC aimed to be covered
This European Standard has been prepared under a Commission’s standardization request M/396 to
provide one voluntary means of conforming to essential requirements of the Directive 2006/42/EC on
Machinery.
Once this standard is cited in the Official Journal of the European Union under that Directive,
compliance with the normative clauses of this standard given in Table ZA.1 confers, within the limits of
the scope of this standard, a presumption of conformity with the corresponding essential requirement
of that Directive, and associated EFTA regulations.
Table ZA.1 — Correspondence between this European Standard and Annex I of Directive
2006/42/EC
Essential requirements of EU
Clause(s)/sub-clause(s) of this
Machinery Directive Remarks/Notes
EN
2006/42/EC
Annex I, 1.2.1 All normative clauses and sub- Compliance with the
clauses requirements of EN ISO 25119-
1:2018, EN ISO 25119-2:2018,
EN ISO 2519-3:2018 and EN
ISO 25119-4:2018 is required to
achieve conformity with
essential requirement 1.2.1,
paragraph 1, of Directive
2006/42/EC within the limits of
the scope of these standards.
WARNING 1 — Presumption of conformity stays valid only as long as a reference to this European
Standard is maintained in the list published in the Official Journal of the European Union. Users of this
standard should consult frequently the latest list published in the Official Journal of the European
Union.
WARNING 2 — Other Union legislation may be applicable to the product(s) falling within the scope of
this standard.
INTERNATIONAL ISO
STANDARD 25119-3
Second edition
2018-10
Tractors and machinery for
agriculture and forestry — Safety-
related parts of control systems —
Part 3:
Series development, hardware and
software
Tracteurs et matériels agricoles et forestiers — Parties des systèmes
de commande relatives à la sécurité —
Partie 3: Développement en série, matériels et logiciels
Reference number
ISO 25119-3:2018(E)
©
ISO 2018
ISO 25119-3:2018(E)
© ISO 2018
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ii © ISO 2018 – All rights reserved
ISO 25119-3:2018(E)
Contents Page
Foreword .v
Introduction .vi
1 Scope . 1
2 Normative references . 2
3 Terms and definitions . 2
4 Abbreviated terms . 2
5 System design . 3
5.1 Objectives. 3
5.2 General . 3
5.3 Prerequisites . 4
5.4 Requirements . 4
5.4.1 Structuring safety requirements . 4
5.4.2 Technical safety concept . 5
5.5 Work products . 7
6 Hardware . 7
6.1 Objectives. 7
6.2 General . 7
6.3 Prerequisites . 7
6.4 Requirements . 7
6.5 Hardware categories . 9
6.6 Work products . 9
7 Software .10
7.1 Software development planning .10
7.1.1 Objectives .10
7.1.2 General.10
7.1.3 Prerequisites .10
7.1.4 Requirements .10
7.1.5 Work products .13
7.2 Software safety requirements specification .13
7.2.1 Objectives .13
7.2.2 General.13
7.2.3 Prerequisites .13
7.2.4 Requirements .13
7.2.5 Work products .17
7.3 Software architecture design .17
7.3.1 Objectives .17
7.3.2 General.17
7.3.3 Prerequisites .17
7.3.4 Requirements .17
7.3.5 Work products .19
7.4 Software component design and implementation .19
7.4.1 Objectives .19
7.4.2 General.19
7.4.3 Prerequisites .19
7.4.4 Requirements .19
7.4.5 Work products .29
7.5 Software component testing .29
7.5.1 Objectives .29
7.5.2 General.29
7.5.3 Prerequisites .29
7.5.4 Requirements .29
7.5.5 Work products .37
ISO 25119-3:2018(E)
7.6 Software integration and testing .37
7.6.1 Objectives .37
7.6.2 General.38
7.6.3 Prerequisites .38
7.6.4 Requirements .38
7.6.5 Work products .39
7.7 Software safety testing .40
7.7.1 Objectives .40
7.7.2 General.40
7.7.3 Prerequisites .40
7.7.4 Requirements .40
7.7.5 Work products .44
7.8 Software-based parameterisation .44
7.8.1 Objective . .44
7.8.2 General.44
7.8.3 Prerequisites .45
7.8.4 Requirements .45
7.8.5 Work products .46
Annex A (informative) Example of agenda for assessment of functional safety at AgPL = e .47
Annex B (normative) Independence by software partitioning .49
Bibliography .59
iv © ISO 2018 – All rights reserved
ISO 25119-3:2018(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see www .iso
.org/iso/foreword .html.
This document was prepared by Technical Committee ISO/TC 23, Tractors and machinery for agriculture
and forestry, Subcommittee SC 19, Agricultural electronics.
This second edition cancels and replaces the first edition (ISO 25119-3:2010), which has been technically
revised. The main changes compared to the previous edition are as follows:
— the introduction has been modified to add specific information on safety standards;
— the prerequisites of functional safety have been specified;
— Clause 5 has been revised to:
— specify the prerequisites of functional safety, and
— simplify the general requirements of technical safety concepts;
— additional instructions have been added throughout the document to verify consistency of test
specifications and reports;
— Annex B has been changed to a normative annex;
— the document has been editorially revised.
A list of all parts in the ISO 25119 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www .iso .org/members .html.
ISO 25119-3:2018(E)
Introduction
ISO 25119 (all parts) sets out an approach to the assessment, design and verification, for all safety life
cycle activities, of safety-related parts comprising electrical and/or electronic and/or programmable
electronic systems (E/E/PES) on tractors used in agriculture and forestry, and on self-propelled ride-
on machines and mounted, semi-mounted and trailed machines used in agriculture. It is also applicable
to mobile municipal equipment.
A prerequisite to the application of ISO 25119 (all parts) is the completion of a suitable hazard
identification and risk analysis (e.g. ISO 12100) for the entire machine. As a result, an E/E/PES is
frequently assigned to provide safety-related functions that create safety-related parts of control
systems (SRP/CS). These can consist of hardware or software, can be separate or integrated parts of
a control system, and can either perform solely safety-related functions or form part of an operational
function.
In general, the designer (and to some extent, the user) will combine the design and validation of these
SRP/CS as part of the risk assessment. The objective is to reduce the risk associated with a given hazard
(or hazardous situation) under all conditions of use of the machine. This can be achieved by applying
various measures (both SRP/CS and non-SRP/CS) with the end result of achieving a safe condition.
ISO 25119 (all parts) allocates the ability of safety-related parts to perform a safety-related function
under foreseeable conditions into five performance levels. The performance level of a controlled
channel depends on several factors, including system structure (category), the extent of fault detection
mechanisms (diagnostic coverage), the reliability of components (mean time to dangerous failure,
common-cause failure), design processes, operating stress, environmental conditions and operation
procedures. Three types of failures that can cause E/E/PES malfunctions leading to potential hazardous
situations are considered: systematic, common-cause and random.
In order to guide the designer during design, verification, and to facilitate the assessment of the achieved
performance level, ISO 25119 (all parts) defines an approach based on a classification of architecture
with different design features and specific behaviour in case of a fault.
The performance levels and categories can be applied to the control systems of all kinds of mobile
machines: from simple systems (e.g. auxiliary valves) to complex systems (e.g. steer by wire), as well as
the control systems of protective equipment (e.g. interlocking devices, pressure sensitive devices).
ISO 25119 (all parts) adopts a risk-based approach for the determination of the risks, while providing a
means of specifying the required performance level for the safety-related functions to be implemented
by E/E/PES safety-related channels. It gives requirements for the whole safety life cycle of E/E/PES
(design, validation, production, operation, maintenance, decommissioning), necessary for achieving the
required functional safety for E/E/PES that are linked to the performance levels.
The structure of safety standards in the field of machinery is as follows.
a) Type-A standards (basic safety standards) give basic concepts, principles for design and general
aspects that can be applied to machinery.
b) Type-B standards (generic safety standards) deal with one or more safety aspect(s), or one or more
type(s) of safeguards that can be used across a wide range of machinery:
— type-B1 standards on particular safety aspects (e.g. safety distances, surface temperature, noise);
— type-B2 standards on safeguards (e.g. two-hand controls, interlocking devices, pressure
sensitive devices, guards).
c) Type-C standards (machinery safety standards) deal with detailed safety requirements for a
particular machine or group of machines.
This document is a type-B1 standard as stated in ISO 12100.
vi © ISO 2018 – All rights reserved
ISO 25119-3:2018(E)
This document is of relevance, in particular, for the following stakeholder groups representing the
market players with regard to machinery safety:
— machine manufacturers (small, medium and large enterprises);
— health and safety bodies (regulators, accident prevention organizations, market surveillance, etc.).
Others can be affected by the level of machinery safety achieved with the means of the document by the
above-mentioned stakeholder groups:
— machine users/employers (small, medium and large enterprises);
— machine users/employees (e.g. trade unions, organizations for people with special needs);
— service providers, e.g. for maintenance (small, medium and large enterprises);
— consumers (in case of machinery intended for use by consumers).
The above-mentioned stakeholder groups have been given the possibility to participate at the drafting
process of this document.
In addition, this document is intended for standardization bodies elaborating type-C standards.
The requirements of this document can be supplemented or modified by a type-C standard.
For machines which are covered by the scope of a type-C standard and which have been designed and
built according to the requirements of that standard, the requirements of that type-C standard take
precedence.
INTERNATIONAL STANDARD ISO 25119-3:2018(E)
Tractors and machinery for agriculture and forestry —
Safety-related parts of control systems —
Part 3:
Series development, hardware and software
1 Scope
This document sets out general principles for the design and development of safety-related parts of
control systems (SRP/CS) on tractors used in agriculture and forestry and on self-propelled ride-on
machines and mounted, semi-mounted and trailed machines used in agriculture. It can also be applied
to mobile municipal equipment (e.g. street-sweeping machines).
This document is not applicable to:
— aircraft and air-cushion vehicles used in agriculture;
— lawn and garden equipment.
This document specifies the characteristics and categories required of SRP/CS for carrying out their
safety-related functions. It does not identify performance levels for specific applications.
NOTE 1 Machine specific type-C standards can specify performance levels (AgPL) for safety-related functions
in machines within their scope. Otherwise, the specification of AgPL is the responsibility of the manufacturer.
This document is applicable to the safety-related parts of electrical/electronic/programmable
electronic systems (E/E/PES), as these relate to mechatronic systems. It covers the possible hazards
caused by malfunctioning behaviour of E/E/PES safety-related systems, including interaction of these
systems. It does not address hazards related to electric shock, fire, smoke, heat, radiation, toxicity,
flammability, reactivity, corrosion, release of energy, and similar hazards, unless directly caused by
malfunctioning behaviour of E/E/PES safety-related systems. It also covers malfunctioning behaviour
of E/E/PES safety-related systems involved in protective measures, safeguards, or safety-related
functions in response to non-E/E/PES hazards.
Examples included within the scope of this document:
— SRP/CS’s limiting current flow in electric hybrids to prevent insulation failure/shock hazards;
— electromagnetic interference with the SRP/CS;
— SRP/CS’s designed to prevent fire.
Examples not included in the scope of this document:
— insulation failure due to friction that leads to electric shock hazards;
— nominal electromagnetic radiation impacting nearby machine control systems;
— corrosion causing electric cables to overheat.
This document is not applicable to non-E/E/PES systems (e.g. hydraulic, mechanic or pneumatic).
NOTE 2 See also ISO 12100 for design principles related to the safety of machinery.
This document is not applicable to safety related parts of control systems manufactured before the
date of its publication.
ISO 25119-3:2018(E)
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 25119-1, Tractors and machinery for agriculture and forestry — Safety-related parts of control
systems — Part 1: General principles for design and development
ISO 25119-2:2018, Tractors and machinery for agriculture and forestry — Safety-related parts of control
systems — Part 2: concept phase
ISO 25119-4:2018, Tractors and machinery for agriculture and forestry — Safety-related parts of control
systems — Part 4: Production, operation, modification and supporting processes
3 Terms and definitions
For the purposes of this document, the terms and definitions in ISO 25119-1 apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https: //www .iso .org/obp
— IEC Electropedia: available at http: //www .electropedia .org/
4 Abbreviated terms
For the purposes of this document, the following abbreviated terms apply.
AgPL agricultural performance level
AgPL required agricultural performance level
r
CAD computer-aided design
Cat hardware category
CCF common-cause failure
DC diagnostic coverage
DC average diagnostic coverage
avg
ECU electronic control unit
ETA event tree analysis
E/E/PES electrical/electronic/programmable electronic systems
EMC electromagnetic compatibility
FMEA failure mode and effects analysis
FSM functional safety management
FTA fault tree analysis
HARA hazard analysis and risk assessment
HIL hardware in the loop
2 © ISO 2018 – All rights reserved
ISO 25119-3:2018(E)
MTTF mean time to failure
MTTF mean time to dangerous failure
D
MTTF mean time to dangerous failure for each channel
DC
PES programmable electronic system
QM quality measures
RAM random-access memory
SOP start of production
SRL software requirement level
SRP safety-related parts
SRP/CS safety-related parts of control systems
UML unified modelling language
5 System design
5.1 Objectives
The objective is to define a system design for producing a detail design that fulfils the safety
requirements for the entire safety-related system.
5.2 General
Safety requirements constitute all requirements aimed at achieving and ensuring functional safety.
During the safety life cycle, safety requirements are detailed and specified in ever greater detail at
hierarchical levels. The different levels for safety requirements are illustrated in Figure 1. For the
overall representation of the procedure for developing safety requirements, see also 5.4. In order to
support management of safety requirements, the use of suitable tools for requirements management is
recommended.
Annex A provides guidance for an example agenda of the assessment of functional safety associated
with an AgPL = e.
ISO 25119-3:2018(E)
Key
result
verification
validation
a
The first of two numbers separated by a slash refers to the respective part of ISO 25119, and the second
refers to the clause in that document: i.e. 2/6 is ISO 25119-2:2018/Clause 6, 3/5 is ISO 25119-3:2018/
Clause 5, and so on.
Figure 1 — Structuring of safety requirements
5.3 Prerequisites
The functional safety concept (ISO 25119-2:2018, Clause 7) is the prerequisite.
5.4 Requirements
5.4.1 Structuring safety requirements
During the functional safety concept phase, functional safety requirements are created to describe
the basic functioning of the safety-related system through which the safety goals are to be fulfilled.
The basic allocation of functional safety requirements to the system architecture is specified by
the technical safety concept specification in the form of technical safety requirements. This system
architecture comprises both hardware and software.
The hardware safety requirements refine and solidify the technical safety requirements. Clause 6
describes how to specify the hardware requirements in detail.
4 © ISO 2018 – All rights reserved
ISO 25119-3:2018(E)
The software safety requirements are derived from the requirements of the technical safety concept
and the underlying hardware. The requirements for the software defined in Clause 7 shall be taken into
account.
This clause specifies the approach to be used in the specification of the technical safety concept
requirements during system design, thereby providing a basis for error-free system design.
5.4.2 Technical safety concept
5.4.2.1 General requirements of technical safety concept
The technical safety concept document includes the technical safety requirements for the system.
Each technical safety requirement shall be associated (e.g. by cross-reference) with higher-level safety
requirements, which may be:
— other technical safety requirements;
— functional safety requirements.
NOTE Traceability can be greatly facilitated by the use of suitable requirement management tools.
The implementation of each technical safety concept requirement shall take account of feasibility,
unambiguousness, consistency and completeness.
The technical safety concept shall take the following into account:
a) all safety goals and functional safety requirements;
b) all relevant norms, standards and statutory regulations;
c) the relevant results from safety analysis tools (FMEA, FTA, etc.); the safety analysis provides
iterative support for the technical safety concept during system development.
The completeness of the technical safety concept increases iteratively during system design. To ensure
completeness:
1) the version of the technical safety concept and the version of the relevant underlying sources shall
be specified;
2) the requirements from change management (see ISO 25119-4:2018, Clause 11) shall be met and,
for this reason, the technical safety requirements shall be structured and formulated to provide
support for a modification process;
3) the technical safety requirements shall be reviewed (see ISO 25119-4:2018, Clause 6).
The technical safety concept shall consider all phases of the life cycle (including production, customer
operation, servicing and decommissioning).
5.4.2.2 Specification of the technical safety concept
5.4.2.2.1 General
The technical safety concept shall include hardware and software safety requirements sufficient for
the design of the SRP/CS, and shall be determined in accordance with 5.4.2.1.
ISO 25119-3:2018(E)
5.4.2.2.2 States and times
The behaviour of the SRP/CS, its components and their interfaces shall be specified for all relevant
operating states, including
— start-up,
— normal operation,
— shut-down,
— restart after reset, and
— reasonably foreseeable unusual operating states (e.g. degraded operating states).
In particular, failure behaviour and the required reaction shall be described exactly. Additional
emergency operation functions may be included.
The technical safety concept shall specify a safe state for each functional safety requirement, the
transition to the safe state, and the maintenance of the safe state. In particular, it shall be specified
whether shutting off the SRP/CS immediately represents a safe state, or if a safe state can only be
attained by a controlled shut down.
The technical safety concept shall specify for each functional safety requirement the maximum time
that may elapse between the occurrence of an error and the attainment of a safe state (response time).
All response times for subsystems and sub-functions shall be specified in the technical safety concept.
If no safe state can be achieved by a direct shut down, a time shall be defined during which a special
emergency operation function has to be sustained for all subsystems and sub-functions. This emergency
operation function shall be documented in the technical safety concept.
5.4.2.2.3 Safety architecture, interfaces and marginal conditions
The safety architecture and its sub-components shall be described. In particular, the technical measures
shall be specified. The technical safety concept shall separately describe the following components (as
applicable):
— sensor system, separate for each physical parameter recorded;
— miscellaneous digital and analogue input and output units;
— processing, separate for each arithmetic unit/discrete logical unit;
— actuator system, separate for each actuator;
— displays, separate for each indicator unit;
— miscellaneous electromechanical components;
— signal transmission between components;
— signal transmission from/to systems external to the SRP/CS;
— power supply.
The interfaces between the components of the SRP/CS, interfaces to other systems and functions in the
machine, as well as user interfaces, shall be specified.
Limitations and marginal conditions of the SRP/CS shall be specified. This applies in particular to
extreme values for all ambient conditions in all phases of the life cycle.
6 © ISO 2018 – All rights reserved
ISO 25119-3:2018(E)
5.5 Work products
The following work product shall be applicable to system design:
a) technical safety concept specification.
6 Hardware
6.1 Objectives
The objective is to define acceptable hardware architectures for SRP/CS.
6.2 General
Improving the hardware structure of the SRP/CS can provide measures for avoiding, detecting
...




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