EN 15093:2022
(Main)Safety of machinery - Safety requirements for hot flat rolling mills
Safety of machinery - Safety requirements for hot flat rolling mills
This document specifies the general safety requirements for hot rolling mills for flat products as defined in 3.1.
This document is applicable to: Plant (machinery, equipment, devices according Annex D) used for the manufacturing of metal hot rolled flat products from the from entry (1), via the mill stands (2) with roll changing devices (6), to the exit (5) (see Figure 1).
This standard does not cover:
— thermo process equipment, e.g. in accordance with the EN 746 series; including furnaces of a steckel mill;
— continuous casting machines according to EN 14753;
— hook conveyors according to EN 619;
— non-fixed load lifting attachments, e.g. according to EN 13155;
— roll shop equipment;
— storage equipment (e.g. high-bay warehouses);
— cranes, fork lifts, trucks and railway trucks and other vehicles;
— process technology (e.g. treatment of water, rolling lubricant, compressed air, etc.);
— separate cleaning system for exhaust air;
— firefighting system;
NOTE 1 Please refer to Annex C for information regarding the special requirements for protection of persons in case of using asphyxiant gases used in firefighting system.
— the design of the building, halls and civil works.
This document deals with significant hazards, hazardous situations or hazardous events relevant to hot rolling mills for flat products, when it is used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer. It provides the requirements to be met by the manufacturer to ensure the safety of persons and property during transport, commissioning, operation and de-commissioning, as well as in the event of foreseeable failures or malfunctions that can occur in the equipment.
NOTE 2 For modernization, this document (C-type standard) can be applied for the part to be modernized.
This document is not applicable to hot rolling mills for flat products manufactured before the date of its publication.
Sicherheit von Maschinen - Sicherheitsanforderungen an Warmflachwalzwerke
Dieses Dokument spezifiziert die allgemeinen Sicherheitsanforderungen von Warmwalzwerken für Flachprodukte wie in 3.1. beschrieben.
Dieses Dokument gilt für: Anlagen (Maschinen, Ausrüstung, Geräte nach Anhang D) zur Herstellung von warmgewalzten Flacherzeugnissen aus Metall vom Einlauf (1) über die Walzstationen (2) mit Walzenwechselvorrichtungen (6) zum Auslauf (5) (siehe Bild 1).
[Bild 1]
Diese Norm deckt Folgendes nicht ab:
— Thermoprozessanlagen, z. B. nach Normenreihe EN 746; einschließlich der Öfen einer Steinmühle
— Stranggießmaschinen nach EN 14753;
— Hakenbahnen nach EN 619;
— lose Lastaufnahmemittel, z. B. nach EN 13155;
— Walzenwerkstatt;
— Lagerausrüstung (z. B. Hochregallager);
— Deckenlaufkrane, Gabelstapler, Transportwagen, Güterwagen und andere Fahrzeuge;
— Verfahrenstechnologie (z. B. Aufbereitung von Wasser, Walzschmierstoff, Druckluft usw.);
— separates Reinigungssystem für Abluft;
— Brandbekämpfungsanlage.
ANMERKUNG 1 Besondere Anforderungen an den Personenschutz bei der Verwendung von Erstickungsgasen in Brandbekämpfungsanlagen finden Sie in Anhang C.
die Planung des Gebäudes, der Hallen und der Bauarbeiten.
Dieses Dokument behandelt signifikante Gefährdungen, Gefährdungssituationen und Gefährdungsereignisse mit Bezug zu Warmwalzwerken für Flachprodukte, wenn sie bestimmungsgemäß und unter Bedingungen von durch den Hersteller vernünftigerweise vorhersehbaren Fehlanwendungen verwendet werden. Es enthält die Anforderungen, die der Hersteller zu erfüllen hat, um die Sicherheit von Personen und Sachanlagen während des Transports, der Inbetriebnahme, des Betriebs und der Außerbetriebnahme sowie bei vorhersehbaren Ausfällen oder Fehlfunktionen, die an der Ausrüstung auftreten können, sicherzustellen.
ANMERKUNG 2 Für Modernisierungen kann es möglich sein, dieses Dokument (C-Norm) auf das zu modernisierende Teil anzuwenden.
Dieses Dokument ist nicht anwendbar auf Warmwalzwerke für Flacherzeugnisse, die vor dem Datum seiner Veröffentlichung hergestellt wurden.
Sécurité des machines - Prescriptions de sécurité relatives aux laminoirs à chaud pour produits plats
Le présent document spécifie les prescriptions générales de sécurité pour les laminoirs à chaud pour produits plats, comme défini en 3.1.
Le présent document s'applique aux : installations (machines, équipements, dispositifs selon l'Annexe D) utilisées pour la fabrication de produits métalliques plats laminés à chaud depuis l'entrée (1) jusqu'à la sortie (5) vers le stockage, en passant par les cages de laminoir (2) et les dispositifs de changement de cylindre (6) (voir Figure 1).
La présente norme ne s'applique pas aux :
— équipements de traitement thermique, par exemple, conformément à la série EN 746 ; y compris les fours d'un laminoir steckel
— machines de coulée continue conformément au prEN 14753 ;
— convoyeurs à crochets conformément à l'EN 619 ;
— équipements amovibles de prise de charge, par exemple conformément à l'EN 13155 ;
— équipements de l'atelier des trains de laminoirs ;
— équipements de stockage (par exemple, entrepôts de stockage en hauteur) ;
— grues, chariots élévateurs, camions, wagons de marchandises et autres véhicules ;
— technologies de traitement (par exemple, traitement de l'eau, lubrifiant de laminage, air comprimé, etc.) ;
— systèmes de nettoyage séparé pour l'air d'échappement ;
— systèmes de lutte contre l'incendie.
NOTE 1 Se référer à l’Annexe C pour les informations concernant les exigences particulières en matière de protection des personnes en cas d'utilisation de gaz asphyxiants utilisés dans les systèmes de lutte contre l'incendie.
— la conception du bâtiment, des salles et des travaux de génie civil.
Le présent document traite les phénomènes dangereux, situations dangereuses ou événements dangereux significatifs qui sont pertinents pour les laminoirs à chaud pour produits plats, lorsqu'ils sont utilisés normalement et dans les conditions de mauvais usage raisonnablement prévisibles par le fabricant. Il fournit les exigences que doit respecter le fabricant pour assurer la sécurité des personnes et des biens pendant le transport, la mise en service, l'exploitation et la mise hors service, ainsi qu'en cas de défaillances ou de dysfonctionnements prévisibles qui peuvent survenir sur l'équipement.
NOTE 2 Pour la modernisation, il est recommandé d'appliquer le présent document (norme de type C) pour la partie à moderniser.
Le présent document n'est pas applicable aux laminoirs à chaud pour les produits plats fabriqués avant la date de sa publication.
Varnost strojev - Varnostne zahteve za valjarne (vroče valjanje)
Ta dokument določa splošne varnostne zahteve za valjarne za vroče valjanje ploščatih izdelkov, kot je opredeljeno v točki 3.1.
Ta dokument se uporablja za: – obrate (stroje, opremo, naprave v skladu z dodatkom D) za proizvodnjo vroče valjanih kovinskih ploščatih izdelkov od vstopa materiala (1) prek valjalnih strojev (2) z napravami za zamenjavo zvitkov (6) do izstopa (5) (glej sliko 1).
Slika 1 ...
Ta standard ne zajema:
– opreme za toplotno obdelavo, npr. v skladu s skupino standardov EN 746;
– strojev za zvezno litje jekla v skladu s standardom EN 14753;
– transporterjev s kljukami v skladu s standardom EN 619;
– snemljivih dvigalnih sredstev, npr. v skladu s standardom EN 13155;
– vrtljive opreme za obrate;
– opreme za shranjevanje (npr. visokoregalna skladišča);
– žerjavov, viličarjev, tovornjakov in železniških vagonov ter drugih vozil;
– tehnologije procesov (npr. čiščenje vode, maziva za valjalne stroje, stisnjen zrak itd.);
– ločenega sistema za čiščenje odvedenega zraka;
– sistema za gašenje požarov.
OPOMBA 1: Posebne zahteve glede zaščite oseb v primeru uporabe zadušljivih plinov iz sistema za gašenje požarov so zajete v tem dokumentu (glej dodatek C).
Ta dokument obravnava večja tveganja, nevarne situacije ali nevarne dogodke v zvezi z valjarnami za vroče valjanje ploščatih izdelkov, kadar se uporabljajo v skladu s predvidenim namenom in pod pogoji pričakovane nepravilne uporabe, ki jih določa proizvajalec. Podaja zahteve, ki jih mora izpolnjevati proizvajalec za zagotovitev varnosti oseb in premoženja med prevozom, usposabljanjem za zagon, obratovanjem in prenehanjem obratovanja ter v primeru predvidljivih okvar ali napak, do katerih lahko pride pri opremi.
OPOMBA 2: Pri modernizaciji je mogoče ta dokument (standard tipa C) uporabiti za del, ki bo moderniziran.
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
01-maj-2022
Nadomešča:
SIST EN 15093:2008
Varnost strojev - Varnostne zahteve za valjarne (vroče valjanje)
Safety of machinery - Safety requirements for hot flat rolling mills
Sicherheit von Maschinen - Sicherheitsanforderungen an Warmflachwalzwerke
Sécurité des machines - Prescriptions de sécurité relatives aux laminoirs à chaud pour
produits plats
Ta slovenski standard je istoveten z: EN 15093:2022
ICS:
13.110 Varnost strojev Safety of machinery
25.120.20 Valjalni stroji, stroji za Rolling, extruding and
vbrizgovanje in vlečni stroji drawing equipment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EN 15093
EUROPEAN STANDARD
NORME EUROPÉENNE
March 2022
EUROPÄISCHE NORM
ICS 77.180 Supersedes EN 15093:2008
English Version
Safety of machinery - Safety requirements for hot flat
rolling mills
Sécurité des machines - Prescriptions de sécurité Sicherheit von Maschinen - Sicherheitsanforderungen
relatives aux laminoirs à chaud pour produits plats an Warmflachwalzwerke
This European Standard was approved by CEN on 26 December 2021.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2022 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 15093:2022 E
worldwide for CEN national Members.
Contents Page
European foreword . 3
1 Scope . 5
2 Normative references . 6
3 Terms and definitions . 9
4 Significant hazards and risk assessment .14
4.1 General .14
4.2 Interfaces to the linked/integrated equipment .15
5 Safety requirements and/or protective/risk reduction measures .15
5.1 General .15
5.2 General requirements for design, planning and risk assessment .16
5.3 List of significant hazards, hazardous situations, safety requirements and/or
protective/risk reduction measures .34
6 Verification/validation of safety requirements/functions and/or protective/risk
reduction measures .60
6.1 General .60
6.2 Required verification D .60
6.3 Required verification V, M and T .61
7 Information for use .62
7.1 General .62
7.2 Warning devices and safety signs .62
7.3 Minimum marking .62
7.4 Accompanying documents .62
7.5 Training of personnel .66
8 Supplementary information regarding repair work .66
Annex A (normative) Requirements for shut-down and stop .67
Annex B (normative) Noise test code .75
Annex C (normative) Protection of persons in case of using asphyxiant gases used in
firefighting systems .80
Annex D (informative) Machines and/or equipment covered by this European Standard .84
Annex E (informative) Example for modes of operation in relation to segregated areas .86
Annex F (informative) Example for the risk analysis due to interfaces .87
Bibliography .88
European foreword
This document (EN 15093:2022) has been prepared by Technical Committee CEN/TC 322 “Equipment
for making and shaping of metals - Safety requirements”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by September 2022, and conflicting national standards shall
be withdrawn at the latest by September 2022.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 15093:2008.
Any feedback and questions on this document should be directed to the users’ national standards body.
A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North
Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United
Kingdom.
Introduction
This document is a type C standard as stated in EN ISO 12100:2010.
This document is not applicable to hot rolling mills for flat products manufactured before the date of its
publication.
This document is of relevance, in particular, for the following stakeholder groups representing the market
players with regard to machinery safety:
— machine and/or plant manufacturers (small, medium and large enterprises);
— health and safety bodies (regulators, accident prevention organizations, market surveillance, etc.).
Others can be affected by the level of machinery safety achieved with the means of the document by the
above-mentioned stakeholder groups:
— machine and/or plant users/employers (small, medium and large enterprises);
— service providers, e.g. for maintenance (small, medium and large enterprises).
The above-mentioned stakeholder groups have been given the possibility to participate at the drafting
process of this document.
The machinery concerned and the extent to which hazards, hazardous situations or hazardous events are
covered are indicated in the Scope of this document.
Where for clarity an example of a preventative measure is given, this should not be considered as the only
possible solution. Any other solution leading to the same risk reduction is permissible if an equivalent
level of safety is achieved.
When requirements of this type-C standard are different from those which are stated in type-A or -B
standards, the requirements of this type-C standard take precedence over the requirements of the other
standards for machines that have been designed and built according to the requirements of this type-C
standard.
1 Scope
This document specifies the general safety requirements for hot rolling mills for flat products as defined
in 3.1.
This document is applicable to: Plant (machinery, equipment, devices according Annex D) used for the
manufacturing of metal hot rolled flat products from the from entry (1), via the mill stands (2) with roll
changing devices (6), to the exit (5) (see Figure 1).
Key
1 material supply (excluded from the Scope), 4 coiler or plate transport
e.g. continuous casting machine (according to EN 14753) or 5 material removal or plate processing
furnace (according to EN 746-1)
6 roll changing devices
2 mill stands, including e.g. descaling unit, roller tables 7 border of the hot rolling mill
3 cooling line
Figure 1 — Exemplary layout of a hot flat rolling mill
This standard does not cover:
— thermo process equipment, e.g. in accordance with the EN 746 series; including furnaces of a steckel
mill;
— continuous casting machines according to EN 14753;
— hook conveyors according to EN 619;
— non-fixed load lifting attachments, e.g. according to EN 13155;
— roll shop equipment;
— storage equipment (e.g. high-bay warehouses);
— cranes, fork lifts, trucks and railway trucks and other vehicles;
— process technology (e.g. treatment of water, rolling lubricant, compressed air, etc.);
— separate cleaning system for exhaust air;
— firefighting system;
NOTE 1 Please refer to Annex C for information regarding the special requirements for protection of
persons in case of using asphyxiant gases used in firefighting system.
— the design of the building, halls and civil works.
This document deals with significant hazards, hazardous situations or hazardous events relevant to hot
rolling mills for flat products, when it is used as intended and under conditions of misuse which are
reasonably foreseeable by the manufacturer. It provides the requirements to be met by the manufacturer
to ensure the safety of persons and property during transport, commissioning, operation and de-
commissioning, as well as in the event of foreseeable failures or malfunctions that can occur in the
equipment.
NOTE 2 For modernization, this document (C-type standard) can be applied for the part to be modernized.
This document is not applicable to hot rolling mills for flat products manufactured before the date of its
publication.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 614-1:2006+A1:2009, Safety of machinery - Ergonomic design principles - Part 1: Terminology and
general principles
EN 614-2, Safety of machinery — Ergonomic design principles — Part 2: Interactions between the design of
machinery and work tasks
EN 842, Safety of machinery — Visual danger signals - General requirements, design and testing
EN 894-1, Safety of machinery — Ergonomics requirements for the design of displays and control actuators
— Part 1: General principles for human interactions with displays and control actuators
EN 894-2, Safety of machinery — Ergonomics requirements for the design of displays and control actuators
— Part 2: Displays
EN 894-3, Safety of machinery — Ergonomics requirements for the design of displays and control actuators
— Part 3: Control actuators
EN 981, Safety of machinery — System of auditory and visual danger and information signals
EN 1299, Mechanical vibration and shock – Vibration isolation of machines — Information for the
application of source isolation
EN 12198-3, Safety of machinery — Assessment and reduction of risks arising from radiation emitted by
machinery — Part 3: Reduction of radiation by attenuation or screening
EN 12254, Screens for laser working places - Safety requirements and testing
EN 12464-1, Light and lighting - Lighting of work places - Part 1: Indoor work places
EN 14253, Mechanical vibration – Measurement and calculation of occupational exposure to whole-body
vibration with reference to health – Practical guidance
EN 60204
...
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