prEN 15682-2
(Main)Glass in building - Heat soaked thermally toughened alkaline earth silicate safety glass - Part 2: Evaluation of conformity/Product standard
Glass in building - Heat soaked thermally toughened alkaline earth silicate safety glass - Part 2: Evaluation of conformity/Product standard
This part of EN 15682 specifies requirements, the evaluation of conformity and the factory production control of flat heat soaked thermally toughened alkaline earth silicate safety glass for use in buildings.
NOTE For glass products with electrical wiring or connections for, e.g. alarm or heating purposes, other directives, e.g. Low Voltage Directive, may apply.
Glas im Bauwesen - Heißgelagertes thermisch vorgespanntes Erdalkali-Silicat-Einscheibensicherheitsglas - Teil 2: Konformitätsbewertung/Produktnorm
Dieser Teil von EN 15682 legt Anforderungen, die Konformitätsbewertung und die werkseigene Produktions-kontrolle von heißgelagertem thermisch vorgespannten Erdalkali Silicat Einscheibensicherheitsglas zur Verwendung im Bauwesen fest.
ANMERKUNG Für Glaserzeugnisse mit elektrischer Verkabelung oder Anschlüssen, wie z. B. Alarm- oder Heizungs-anwendungen, können andere Richtlinien, z. B. die Niederspannungsrichtlinie, gelten.
Verre dans la construction - Verre de silicate alcalinoterreux de sécurité trempé et traité Heat Soak - Partie 2: Évaluation de la conformité/Norme de produit
La présente partie de l’EN 15682 spécifie des exigences relatives à l'évaluation de la conformité et au contrôle de la production en usine du verre de silicate alcalino-terreux de sécurité trempé et traité Heat Soak, utilisé dans la construction.
NOTE Pour les produits verriers équipés d'un câblage ou de branchements électriques pour les besoins d'alarme ou de chauffage par exemple, d’autres directives, comme par exemple la Directive "Basses tensions", peuvent s’appliquer.
Steklo v gradbeništvu - HS-preskus kaljenega zemljoalkalijskega silikatnega varnostnega stekla - 2. del: Ovrednotenje skladnosti/standard za izdelek
General Information
- Status
- Not Published
- Publication Date
- 07-Jan-2014
- Withdrawal Date
- 07-Jul-2014
- Technical Committee
- CEN/TC 129 - Glass in building
- Drafting Committee
- CEN/TC 129/WG 2 - Toughened, heat strengthened and enamelled glass
- Current Stage
- 4098 - Decision to abandon - Enquiry
- Start Date
- 23-Aug-2012
- Completion Date
- 23-Aug-2012
- Directive
- 89/106/EEC - Construction products
Overview - prEN 15682-2 (CEN)
prEN 15682-2 is the CEN product standard addressing heat soaked thermally toughened alkaline earth silicate safety glass for buildings. This Part 2 document specifies the requirements, evaluation of conformity and factory production control (FPC) for flat heat‑soaked, thermally toughened glass used in architectural glazing. It is intended to be used alongside prEN 15682‑1 (definition and description) and supports conformity assessment under EU construction product rules (see Annex ZA). Note: glass products with electrical wiring may also fall under other directives (e.g. Low Voltage Directive).
Key topics and technical requirements
- Product description and families: Manufacturers must prepare and maintain a normative product description that defines product families, process conditions and referenced standards.
- Conformity with Part 1: Products shall meet the definition and essential features of heat‑soaked thermally toughened alkaline earth silicate safety glass as defined in prEN 15682‑1.
- Characteristics and performance: Determination of performance is based primarily on the glass substrate characteristics (radiometric, mechanical, optical), including any changes caused by thermal toughening and heat soaking.
- Initial type testing (ITT): Procedures for ITT to demonstrate compliance (tests or documented alternative methods such as standard calculations or test reports).
- Factory production control (FPC): Requirements for organization, control system, production and product testing, including surveillance and inspection routines (see normative Annex A and test methods in Annex B).
- Specific tests referenced: Strength measurement (four‑point bending), optical surface pre‑stress measurement, fragmentation test and other factory test methods are detailed for FPC.
- Durability and dangerous substances: Requirements for long‑term performance and declarations regarding substances that could be hazardous or restricted.
- Marking and labelling: Requirements for product marking, performance identification papers and CE‑marking provisions in relation to the Construction Products Directive (informative Annex ZA).
Applications and who uses it
- Manufacturers of thermally toughened, heat‑soaked alkaline earth silicate glass use this standard to define product families, set up FPC and demonstrate conformity for market access.
- Test laboratories and inspection bodies apply the ITT and FPC test methods and provide certification/inspection services.
- Glazing specifiers, architects and façade engineers reference the standard when specifying safety glass performance and certification requirements for building projects.
- Regulatory/compliance teams use the standard to prepare CE marking documentation and declarations of conformity.
Related standards
- prEN 15682‑1 (Definition and description)
- EN 14178‑1 (Float alkaline earth silicate glass)
- EN 1096 (Coated glass series)
- EN 1288‑3 (Bending strength test) and EN 12600 (Pendulum impact)
- Informative Annex ZA: links to EU Construction Products Directive (CE marking)
Keywords: prEN 15682-2, heat soaked thermally toughened alkaline earth silicate safety glass, evaluation of conformity, factory production control, glass in building, CEN, product standard, CE marking.
Frequently Asked Questions
prEN 15682-2 is a draft published by the European Committee for Standardization (CEN). Its full title is "Glass in building - Heat soaked thermally toughened alkaline earth silicate safety glass - Part 2: Evaluation of conformity/Product standard". This standard covers: This part of EN 15682 specifies requirements, the evaluation of conformity and the factory production control of flat heat soaked thermally toughened alkaline earth silicate safety glass for use in buildings. NOTE For glass products with electrical wiring or connections for, e.g. alarm or heating purposes, other directives, e.g. Low Voltage Directive, may apply.
This part of EN 15682 specifies requirements, the evaluation of conformity and the factory production control of flat heat soaked thermally toughened alkaline earth silicate safety glass for use in buildings. NOTE For glass products with electrical wiring or connections for, e.g. alarm or heating purposes, other directives, e.g. Low Voltage Directive, may apply.
prEN 15682-2 is classified under the following ICS (International Classification for Standards) categories: 81.040.20 - Glass in building. The ICS classification helps identify the subject area and facilitates finding related standards.
prEN 15682-2 is associated with the following European legislation: EU Directives/Regulations: 305/2011, 89/106/EEC; Standardization Mandates: M/135. When a standard is cited in the Official Journal of the European Union, products manufactured in conformity with it benefit from a presumption of conformity with the essential requirements of the corresponding EU directive or regulation.
prEN 15682-2 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
SLOVENSKI STANDARD
01-julij-2007
Steklo v gradbeništvu - HS-preskus kaljenega zemljoalkalijskega silikatnega
varnostnega stekla - 2. del: Ovrednotenje skladnosti/standard za izdelek
Glass in building - Heat soaked thermally toughened alkaline earth silicate safety glass -
Part 2: Evaluation of conformity/Product standard
Glas im Bauwesen - Heißgelagertes thermisch vorgespanntes Erdalkali-Silicat-
Einscheibensicherheitsglas - Teil 2: Konformitätsbewertung/Produktnorm
Verre dans la construction - Verre de silicate alcalinoterreux de sécurité trempé et traité
Heat Soak - Partie 2 : Évaluation de la conformité/Norme de produit
Ta slovenski standard je istoveten z: prEN 15682-2
ICS:
81.040.20 Steklo v gradbeništvu Glass in building
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EUROPEAN STANDARD
DRAFT
NORME EUROPÉENNE
EUROPÄISCHE NORM
May 2007
ICS 81.040.20
English Version
Glass in building - Heat soaked thermally toughened alkaline
earth silicate safety glass - Part 2: Evaluation of
conformity/Product standard
Glas im Bauwesen - Heißgelagertes thermisch
vorgespanntes Erdalkali-Silicat-Einscheibensicherheitsglas
- Teil 2: Konformitätsbewertung/Produktnorm
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee CEN/TC 129.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations which
stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other language
made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the
same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to
provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36 B-1050 Brussels
© 2007 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 15682-2:2007: E
worldwide for CEN national Members.
Contents Page
Foreword. 4
1 Scope. 5
2 Normative references . 5
3 Terms and definitions. 6
4 Requirements . 6
4.1 Product description . 6
4.2 Conformity with the definition of heat soaked thermally toughened alkaline earth
silicate safety glass . 7
4.3 Determination of the characteristic’s performances. 7
4.3.1 Characteristics of heat soaked thermally toughened alkaline earth silicate safety
glass . 7
4.3.2 Determination of characteristics of heat soaked thermally toughened alkaline
earth silicate safety glass products. 8
4.4 Durability. 10
4.5 Dangerous substances. 11
5 Evaluation of conformity. 11
5.1 General. 11
5.2 Initial type testing of the product (see 5.1, 2)) . 11
5.2.1 General. 11
5.2.2 Initial type testing of heat soaked thermally toughened alkaline earth silicate
safety glass. 12
5.2.3 Initial type testing of characteristic’s performances. 15
5.3 Factory production control and inspection of samples in accordance with a
prescribed test plan (see 5.1, 1 a) and 1 b)) . 15
5.4 Initial inspection of factory and of factory production control (see 5.1, 1 c)) . 15
5.5 Continuous surveillance and assessment of the factory production control (see
5.1, 1 c)). 16
6 Marking and/or labelling. 17
6.1 General. 17
6.2 Product marking. 17
6.3 Product characteristics . 17
6.4 “Characteristics/performance identification paper” . 17
Annex A (normative) Factory production control . 18
A.1 Factory Production Control requirements . 18
A.1.1 General. 18
A.1.2 Organisation . 18
A.1.3 Control system . 18
A.2 Marking . 19
A.3 Inspection and testing tables of heat soaked thermally toughened alkaline earth
silicate safety glass production . 19
A.3.1 Information on Table A.1. 19
A.3.2 Production control . 20
A.3.3 Product control . 20
A.3.4 Use of proxy testing. 20
Annex B (normative) Tests for factory production control. 24
B.1 Strength measurement. 24
B.1.1 Four point bending strength test . 24
B.1.2 Optical surface pre-stress measurement . 24
B.2 Fragmentation test. 25
B.2.1 Requirements . 25
B.2.2 Test method. 25
Annex C (informative) Provisions for voluntary involvement of third party(ies). 26
C.1 General. 26
C.2 Voluntary tasks for third parties. 26
C.3 Marking and labelling . 26
Annex ZA (informative) Clauses of this European Standard addressing the provisions of
EU Construction Products Directive. 27
ZA.1 Scope and relevant characteristics. 27
ZA.2 Procedure(s) for the attestation of conformity of heat soaked thermally toughened
alkaline earth silicate safety glass products. 29
ZA.2.1 System(s) of attestation of conformity . 29
ZA.2.2 EC Certificate and Declaration of conformity . 31
ZA.3 CE marking and labelling . 33
Bibliography . 36
Foreword
This document (prEN 15682-2:2007) has been prepared by Technical Committee CEN/TC 129 “Glass
in building”, the secretariat of which is held by NBN.
This document is currently submitted to the CEN Enquiry.
This document has been prepared under a mandate given to CEN by the European Commission and
the European Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, B, C or D, which is an integral part of
this document.
No existing European Standard is superseded.
This Part of the European Standard does not stand alone, it is a part of one standard:
prEN 15682 -1: Glass in building – Heat soaked thermally toughened alkaline earth silicate safety
glass – Part 1: Definition and description
prEN 15682 -2: Glass in building – Heat soaked thermally toughened alkaline earth silicate safety
glass – Part 2: Evaluation of conformity/Product standard
This European Standard contains other aspects of importance of trade.
1 Scope
This document specifies requirements, the evaluation of conformity and the factory production control
of flat heat soaked thermally toughened alkaline earth silicate safety glass for use in buildings.
NOTE For glass products with electrical wiring or connections for, e.g. alarm or heating purposes, other
directives, e.g. Low Voltage Directive, may apply.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
EN 356, Glass in building – Security glazing – Testing and classification of resistance against manual
attack
EN 410, Glass in building – Determination of luminous and solar characteristics of glazing
EN 673, Glass in Building – Determination of thermal transmittance (U value) – Calculation method
EN 1063, Glass in Building – Security glazing – Testing and classification of resistance against bullet
attack
EN 1096-1, Glass in building – Coated glass – Part 1: Definitions and classification
EN 1096-2, Glass in building – Coated glass – Part 2: Requirements and test methods for class A, B
and S coatings
EN 1096-3, Glass in building – Coated glass – Part 3: Requirements and test methods for class C and
D coatings
EN 1288-3, Glass in building – Determination of bending strength of glass – Part 3: Test with
specimens supported at two points (four point bending)
EN 12600, Glass in building – Pendulum test – Impact test method and classification for flat glass
EN 12758, Glass in building – Glazing and airborne sound insulation – Product descriptions and
determination of properties
EN 12898, Glass in building – Determination of the emissivity
prEN 13474 (all parts), Glass in building – Design of glass panes
EN 13501-1, Fire classification of construction products and building elements – Part 1: Classification
using test data from reaction to fire tests
EN 13501-2, Fire classification of construction products and building elements – Part 2: Classification
using test data from resistance to fire tests, excluding ventilation services
EN 13501-5, Fire classification of construction products and building elements – Part 5: Classification
using test data from external fire exposure to roof tests
EN 13541, Glass in building – Security glazing – Testing and classification of resistance against
explosion pressure
EN 14178-1, Glass in building – Basic alkaline earth silicate glass products – Part 1: Float glass
EN 14321-1, Glass in building – Thermally toughened alkaline earth silicate safety glass – Part1:
Definition and description
prEN 15682-1:2007, Glass in building – Heat soaked thermally toughened alkaline earth silicate
safety glass – Part 1: Definition and description.
3 Terms and definitions
For the purposes of this document, the terms and definitions given in prEN 15682 -1:2007 and the
following apply.
3.1
initial type testing
determination of the performance of a product (characteristic, durability), on the basis of either actual
tests or other procedures (such as conventional, standardised, tabulated or general accepted values,
standardised or recognised calculation methods, test reports when made available, …), in accordance
with this document that demonstrates compliance with this document
3.2
test report
document that covers the results of tests undertaken on a representative sample of the product from
production or on a prototype design of the product
3.3
product description
document that details the relevant parameters, e.g. process conditions, structure, etc., for defining a
product that complies with the standard. It includes specific reference(s) to characteristics that are
modified by the production process
3.4
significant change
variation in performance beyond the permitted tolerance for the characteristic
4 Requirements
4.1 Product description
For conformity purposes the heat soaked thermally toughened alkaline earth silicate glass
manufacturer is responsible for the preparation and maintenance of the product description. This
description shall describe the product and/or product families.
Disclosure of the product description shall be at the discretion of the heat soaked thermally toughened
alkaline earth silicate glass manufacturer or his agent except in the case of regulatory requirements.
The description shall contain at least a normative part. The description may also contain an
informative part, when the manufacturer foresees further development of the product.
The normative part of the description shall contain the following minimum information:
a reference to prEN 15682 Parts 1 and 2 and all other standards with which the manufacturer
claims compliance;
the radiometric properties and durability of coated glass, i.e. coated glass that conforms with
EN 1096-1, EN 1096-2, EN 1096-3, when those properties are changed, intentionally or
unintentionally, by the thermal toughening and heat soaking process.
The definition of product families shall be consistent with the normative part of the product description.
The substitution of materials shall maintain the conformity with the product description. The
substituting material can be added to the product family and also the product description when
compliance has been demonstrated.
4.2 Conformity with the definition of heat soaked thermally toughened alkaline earth
silicate safety glass
Products shall conform to the definition and fulfil the requirements of heat soaked thermally
toughened alkaline earth silicate safety glass as defined in prEN 15682 -1.
4.3 Determination of the characteristic’s performances
4.3.1 Characteristics of heat soaked thermally toughened alkaline earth silicate safety glass
4.3.1.1 General
The characteristics of heat soaked thermally toughened alkaline earth silicate safety glass are in
general those of the glass substrate (see 4.3.1.2).
4.3.1.2 Characteristics of the alkaline earth silicate glass panes used for the production of
heat soaked thermally toughened alkaline earth silicate safety glass
Panes shall be made of alkaline earth silicate glass according to EN 14178-1. The panes can be
coated according to EN 1096-1, EN 1096-2, EN 1096-3 and/or enamelled according to prEN 15682 -1.
For the characteristics listed in Table 1, for the alkaline earth silicate glass panes, generally accepted
values or calculated values shall be used.
Since the majority of the characteristics of Table 1 are not changed significantly by the thermal
toughening process they shall be used for heat soaked thermally toughened alkaline earth silicate
safety glass. The exceptions being the characteristic bending strength f .and the resistance against
g,k
sudden temperature changes and temperature differentials.
Table 1 - Information on the characteristics of alkaline earth silicate glass panes, according to
EN 14178-1, used for the production of heat soaked thermally toughened alkaline earth silicate
safety glass
Characteristic Symbol Unit
- density ρ kg/m³
- hardness GPa
HK
0,1/20
- Young's modulus Pa
E
- Poisson's ratio µ Dimensionless
f
- Characteristic bending strength Pa
g,k
- Resistance against sudden temperature changes and K
temperature differentials
c J/(kg·K)
- Specific heat capacity
-1
α
- Coefficient of linear expansion K
λ
- Thermal conductivity (for U-value)
W/(m·K)
- Mean refractive index to visible radiation Dimensionless
n
- Emissivity
Dimensionless
ε
- Light transmittance Dimensionless
τ
v
- Solar direct transmittance
τ Dimensionless
e
- Total energy transmittance Dimensionless
g
If some coatings, i.e. coated glass conforming with the EN 1096 series, when heat soaked thermally
toughened change their radiometric properties the manufacturer shall refer to the following for the
determination of the appropriate characteristics, etc.:
4.3.2.12 for the emissivity;
4.3.2.13 for the light transmittance and reflectance;
4.3.2.14 for the solar energy transmittance;
EN 1096-2 for the durability of A, B and S coatings;
EN 1096-3 for the durability of C and D coatings.
4.3.2 Determination of characteristics of heat soaked thermally toughened alkaline earth
silicate safety glass products
4.3.2.1 General
If the heat soaked thermally toughened alkaline earth silicate glass manufacturer wishes to claim that
any performance characteristic is independent of the production equipment used then the factory
production control system shall be in accordance with this document including his specific process
control conditions.
4.3.2.2 Safety in the case of fire - Resistance to fire
Fire resistance shall be determined and classified in accordance with EN 13501-2.
NOTE EN 357 may be used as a classification reference specific to fire resistant glazed elements.
4.3.2.3 Safety in the case of fire - Reaction to fire
Reaction to fire shall be determined and classified in accordance with EN 13501-1.
Heat soaked thermally toughened alkaline earth silicate safety glass products are products/materials
that do not require to be tested for reaction to fire (e.g. Products/materials of Classes A1 according to
Commission Decision 96/603/EC, as amended 2000/605/EC).
4.3.2.4 Safety in the case of fire - External fire behaviour
Where the manufacturer wishes to declare external fire performance (e.g. when subject to regulatory
requirements), the product shall be tested in accordance with EN 13501-5.
4.3.2.5 Safety in use - Bullet resistance: shatter properties and resistance to attack
Bullet resistance shall be determined and classified in accordance with EN 1063.
4.3.2.6 Safety in use - Explosion resistance: impact behaviour and resistance to impact
Explosion resistance shall be determined and classified in accordance with EN 13541.
4.3.2.7 Safety in use - Burglar resistance: shatter properties and resistance to attack
Burglar resistance shall be determined and classified in accordance with EN 356.
4.3.2.8 Safety in use - Pendulum body impact resistance: shatter properties (safe
breakability) and resistance to impact
Pendulum body impact resistance shall be determined and classified in accordance with EN 12600.
4.3.2.9 Safety in use - Mechanical resistance: Resistance against sudden temperature
changes and temperature differentials
The resistance against sudden temperature changes and temperature differentials is a generally
accepted value that is given in prEN 15682 -1 and shall be ensured by compliance with this document.
4.3.2.10 Safety in use - Mechanical resistance: Resistance against wind, snow, permanent
load and/or imposed loads of the glass unit
The mechanical strength of heat soaked thermally toughened alkaline earth silicate safety glass is a
characteristic value that is given in prEN 15682 -1 and shall be ensured by compliance with this
document.
As long as on the concerned construction or building site no part of prEN 13474 is applicable then the
current method available in the country of destination shall be applied.
The manufactured or supplied thickness of heat soaked thermally toughened alkaline earth silicate
safety glass shall conform to the ordered thickness.
4.3.2.11 Protection against noise - Direct airborne sound reduction
The sound reduction indexes shall be determined in accordance with EN 12758. However, the
information supplied with the incoming glass can be used as the thermal toughening and heat soaking
process does not alter the values.
4.3.2.12 Energy conservation and heat retention - Thermal properties
The thermal transmittance value (U-value) shall be determined by calculation in accordance with
EN 673 with:
emissivity ε : the declared value of the glass manufacturer. If the information is not available, the
emissivity shall be determined in accordance with EN 12898;
nominal thickness of the glass panes.
However, the information supplied about the thermal properties of the incoming glass can be used if
the thermal toughening and heat soaking process does not alter the values.
4.3.2.13 Energy conservation and heat retention - Radiation properties: Light transmittance
and reflectance
The light transmittance and reflectance shall be determined in accordance with EN 410.
However, the information supplied about the radiation properties of the incoming glass can be used if
the thermal toughening and heat soaking process does not alter the values.
4.3.2.14 Energy conservation and heat retention - Radiation properties: Solar energy
characteristics
The solar energy transmittance and reflectance shall be determined in accordance with EN 410.
However, the information supplied about the radiation properties of the incoming glass can be used if
the thermal toughening and heat soaking process does not alter the values.
4.4 Durability
When products conform to the definition of heat soaked thermally toughened alkaline earth silicate
glass as 4.2 then the characteristics’ performances in 4.3.2 are ensured during an economically
reasonable working life.
The durability of glass products, including their characteristics, is ensured by the following:
compliance with this standard;
compliance with instructions from the glass product manufacturer or supplier.
The manufacturer shall supply specific installation instructions or make reference to appropriate
technical specifications.
NOTE Also the durability of glass products depends on:
building and construction movements due to various actions;
building and construction vibrations due to various actions;
deflection and racking of the glass support due to various actions;
glass support design (e.g. drainage of infiltrated water in the rebate, prevention of direct contact between
glass support members and glass);
accuracy of glass support and glass support member dimensions;
quality of the assembling of glass support members up to a glass support;
quality of installation of the glass support into or onto the buildings or constructions;
glass support expansion due to adsorbed moisture from the air or other sources;
the quality of installation of the glass product into or onto its support.
4.5 Dangerous substances
Materials used in products shall not release any dangerous substances in excess of the maximum
permitted levels specified in a relevant European Standard for the material or permitted in the national
regulations of the Member State of destination.
5 Evaluation of conformity
5.1 General
Evaluation of conformity in accordance with this standard shall be as a result of FPC and ITT in
accordance with this document:
1) Factory production control;
This shall include the following:
a) Inspection of samples taken at the factory in accordance with a prescribed test plan;
b) Initial inspection of the factory and of factory production control;
c) Continuous surveillance and assessment of the factory production control.
2) Initial type testing of the product;
NOTE There may be a need to involve a third party, with 1b), 1c), and/or 2), for the purpose of regulatory
marking (see Annex ZA).
5.2 Initial type testing of the product (see 5.1, 2))
5.2.1 General
The product’s characteristics shall be initial type tested to verify they are in conformity with the
requirements. Instead of performing any actual testing, initial type testing may make use of:
generally accepted and/or conventional and/or standardised values, mentioned in the relevant
standards, or in publications that are referred to in the relevant standards;
standardised calculation methods and recognised calculation methods mentioned in the relevant
standards, or in publications that are referred to in the relevant standards;
test report(s) when made available except for the characteristics listed in 5.2.2.
NOTE There may be a need to involve a third party for the purpose of regulatory marking (see Annex ZA).
When actual testing is required then the Initial Type Testing (ITT) shall be undertaken on a sample
representative of the product taken from direct production or a prototype, any plant and/ or line.
Whenever a change occurs in the raw material or the production process (subject to the definition of
the family), which would change significantly one or more of the characteristics, the type tests shall be
repeated for the appropriate characteristics.
5.2.1.1 Multiple lines/sites
If a manufacturer operates one and/or more lines and/or sites, the following can reduce the
requirement for multiple Initial Type Testing (ITT):
i) the manufacturers’ technical file for a product shall specifically covers all sites and/or
lines of the same manufacturer ;
ii) the manufacturer shall establish a direct relationship between production control, initial
type testing and on-going internal audit testing;
iii) the manufacturer has a responsible individual designated to ensure product compliance
based on:
the operation of a consistent Factory Production Control system on all applicable
sites and/or lines;
the manufacturer having obtained evidence that shows the product to be consistent,
with respect to both product characteristics and intended use characteristics;
The manufacturer has in place an internal auditing scheme, including product
consistency.
5.2.1.2 Historic data
Tests previously performed in accordance with the provisions of this document (same product, same
characteristic(s), same or more onerous test method, sampling method and attestation of conformity)
may be taken into account.
5.2.2 Initial type testing of heat soaked thermally toughened alkaline earth silicate safety
glass
5.2.2.1 General
Initial type testing if a product conforms to the definition of heat soaked thermally toughened alkaline
earth silicate safety glass, shall consist of:
a) mechanical strength measurement in accordance with prEN 15682 -1;
b) fragmentation test in accordance with prEN 15682 -1.
The terms ‘manufacturer’ and ‘producer’ are understood as being synonyms (see CPD working document NB-
CPD/02/019-issued 24 April 2002 – page 1).
5.2.2.2 Test specimens
The test specimens needed for the initial type test shall be processed from float glass according to
prEN 15682 -1 in accordance with this document.
The ‘simplest’ type of edge work specified in the manufacturers production control documentation
shall be used. However, if an arrissed edge is used then all other types of edge working are deemed
to satisfy.
The number of test specimens is as follows:
a) For mechanical strength measurement they are given in Table 2a for alkaline earth silicate float
glass, Table 2b for coated alkaline earth silicate float glass and Table 2c for enamelled alkaline
earth silicate float glass.
b) For fragmentation 5 test specimens per thickness are required.
Table 2a - Number of test specimen distributed over the product thickness range
a
Product thickness range Number of test specimen for the mechanical
strength measurement
minimum ≥ 2
first after minimum ≥ 2
centre of range ≥ 2
last before maximum ≥ 2
maximum ≥ 2
TOTAL ≥ 10
a
When the production range consists of:
- two thicknesses, the distribution shall be as equal as possible;
- a single thickness, all specimens are of the same thickness.
Table 2b - Number of test specimen of coated float glass, distributed over the product
a
thickness range
Emissivity εεεε of
Number of specimen for the mechanical strength
incoming glass Product thickness range
measurement
product
1 ≥ ε > 0,25 Minimum ≥ 2
Middle ≥ 2
Maximum ≥ 2
Total (min.10)
0,25 ≥ ε > 0,1 Minimum ≥ 2
Middle ≥ 2
Maximum ≥ 2
Total (min.10)
Minimum ≥ 2
0,1 ≥ ε Middle ≥ 2
Maximum ≥ 2
Total (min.10)
NOTE Tests according to this table are valid for all coated glasses within the respective emissivity ranges.
a
Half number of test specimen shall be tested with the coated side in tension and the other half with the uncoated side
in tension.
Table 2c - Number of test specimen of enamelled float glass, distributed over the product
thickness range
Type of surface Product thickness range Number of specimen for the mechanical strength measurement
design
Fully enamelled Minimum ≥ 10
NOTE 1 This table covers all enamelled designs and all produced thicknesses.
NOTE 2 Mechanical test undertaken with enamelled surface in tension.
NOTE Strength measurement outcomes are expressed in force per unit of area and are therefore
independent of the thickness. Hence strength measurements may be performed on a collection of test specimens
with different thicknesses.
5.2.2.3 Test results
a) When the mechanical strength is measured then no measured value shall be below that given in
11.4 of prEN 15682 -1:2007. However, if one value falls below then the manufacturer shall
ensure that the results relate to a 5 % probability of breakage at the lower limit of the 95 %
confidence interval.
b) In the fragmentation test, no test specimen shall exhibit a fragmentation assessment that does
not meet Clause 10 of prEN 15682 -1:2007.
5.2.2.4 Measurement of surface pre-stress
The manufacturer may also use surface pre-stress measurement as a means of product control. If this
is done then all test specimens shall be measured prior to testing. This will show the relationship
between surface pre-stress and mechanical strength/fragmentation.
Manufacturers with more than one production line can perform the initial type test on specimens from
one line. The outcome value of surface pre-stress measurement can then be used as reference for
the other production lines and shall be confirmed by factory production control (FPC). This may also
be applicable for new production lines.
5.2.3 Initial type testing of characteristic’s performances
For initial type testing, (see 5.2.1), of the characteristics refer to 4.3.2 of this document.
NOTE Optimising thermal toughening settings specifically for one characteristic may affect negatively the
optimised settings for a different characteristic. When performance of both characteristics will be declared, new
type testing of the affected characteristic is needed.
5.3 Factory production control and inspection of samples in accordance with a
prescribed test plan (see 5.1, 1 a) and 1 b))
Factory production control means the permanent internal control of production exercised by the
manufacturer.
All elements, requirements and provisions adopted by the manufacturer shall be documented in a
systematic manner in the form of written policies and procedures. This production control system
documentation shall ensure a common understanding of quality assurance and enable the
achievement of the required product characteristics and the effective operation of the production
control system to be checked.
A factory production control according to Annex A of this document satisfies to this definition.
NOTE 1 A factory production control system similar to EN ISO 9001 made product specific to this document is
deemed to satisfy the requirements of this clause.
NOTE 2 There may be a need to involve a third party for the purpose of regulatory marking (see Annex ZA).
Annex A of this document also summarizes the tests to be carried out by the manufacturer as part of
the production control in the factory, and as further testing of samples taken at the factory in
accordance with a prescribed test plan.
If the factory production control includes the optical pre-stress measurement for control purposes, the
method shall be correlated. Therefore, prior to any initial type test on mechanical
strength/fragmentation according to 5.2.2.1, all test specimens shall be measured to determine their
optical pre-stress. Outcomes shall be used as reference values during factory production control.
5.4 Initial inspection of factory and of factory production control (see 5.1, 1 c))
The initial inspection of the factory and of the factory production control shall cover the parameters
listed in Table 3.
NOTE There may be a need to involve a third party for the purpose of regulatory marking (see Annex ZA).
Table 3 - Characteristics of interest for the Factory Production Control
Interested parameter related to the For details,
Nr Characteristic
characteristic refer to
- checking incoming glass
Resistance to fire
- production control
A Reaction to fire Annex A
- product control after production
External fire behaviour
- labelling outgoing glass product
B Release of dangerous substances - checking incoming materials Annex A
Bullet resistance
Explosion resistance
- checking incoming glass
Burglar resistance
- production control
Pendulum body impact resistance
C Annex A
- product control after production
Resistance against sudden temperature
- labelling outgoing glass product
Changes and temperature differentials
Wind, snow, permanent and imposed load
resistance of the glass unit
Direct airborne sound reduction
- checking incoming glass
Thermal properties
- production control
D Radiation properties: Annex A
- product control after production
– light transmittance and reflection
- labelling outgoing glass product
– solar energy characteristic
5.5 Continuous surveillance and assessment of the factory production control (see 5.1,
1 c))
The continuous surveillance, assessment and approval of the factory production control shall cover
the parameters listed in Table 3.
NOTE There may be a need to involve a third party for the purpose of regulatory marking (see Annex ZA).
The frequency of production surveillance shall be twice per year for new production facilities or for
facilities that do not already have an established factory production control system in accordance with
this document. When assessment of FPC fails to identify major non-conformances during four
successive assessments, the frequency can be reduced to once a year.
When a negative result is recorded, the inspection shall be repeated within two month. The frequency
of production surveillance shall return to, or remain at twice a year. When the repeated inspection also
results in a negative record, then the production shall be subject within two months to a repeated
initial inspection of the factory and of the factory production control together with a surveillance
inspection. When this repeated initial inspection and surveillance inspection also results in a negative
record then the products are considered as no longer conforming to this document.
6 Marking and/or labelling
6.1 General
All voluntary marking and/or labelling should comply with C.3.
Care shall be taken to ensure that any voluntary marking and/or labelling does not cause confusion
with respect to the mandatory requirements.
NOTE All marking and/or labelling of product to demonstrate compliance with the regulatory requirement is
detailed in Annex ZA.
6.2 Product marking
The heat soaked thermally toughened alkaline earth silicate safety glass product shall be marked in
accordance with Clause 12 of prEN 15682 -1:2007.
6.3 Product characteristics
The manufacturer or his agent shall organise a system of references that allows for the following:
the identification of exactly which characteristics have to be assessed (see 4.3.2);
those characteristics that will be assessed;
the values, classes, categories, etc. that have been determined for those characteristics.
This system shall be documented as part of the evaluation of conformity.
6.4 “Characteristics/performance identification paper”
The manufacturer shall prepare a “characteristics/performance identification paper” based on the
information collected on the product characteristics (see 6.3). This document shall be part of the
manufacturers technical file and is the basis for the accompanying information as required for
regulatory purposes.
The "characteristics/performance identification paper" can be a catalogue in any media format (paper,
disk, website, etc.), always identifiable by the reference that accompanies the marking with the
product. The catalogue shall contain the values or classes of the characteristics for which a
performance is declared. If no performance is declared, an indication of no performance determined
(NPD) shall be made.
NOTE The catalogue should not contain any information other than that relevant to the
“characteristics/performance identification paper”.
Annex A
(normative)
Factory production control
A.1 Factory Production Control requirements
A.1.1 General
The FPC system shall consist of procedures, regular inspections and tests and/or assessments and
the use of the results to control [raw and other] incoming materials or components, equipment, the
production process and the product.
A.1.2 Organisation
A.1.2.1 Responsibility and authority
The responsibility, authority and the interrelation of all personnel who manage, perform and verify
work affecting conformity shall be defined, particularly for personnel who have the organizational
freedom and authority to:
a) initiate action to prevent the occurrence of product non-conformity;
b) identify and record any product non-conformances.
A.1.2.2 Management representative for factory production control
The manufacturer shall appoint a management representative who, irrespective of other
responsibilities, shall have defined authority and responsibility for ensuring that the requirements of
this document are implemented and maintained.
A.1.2.3 Management review
The production control system shall be reviewed by the manufacturer’s management at appropriate
intervals in accordance with the manufacturer’s control to ensure its continuing suitability and
effectiveness. Records of such reviews shall be maintained for a minimum of 5 years.
A.1.3 Control system
A.1.3.1 General
The manufacturer shall establish and maintain a documented system as a means of ensuring that the
product conforms to prEN 15682 -1. The following requirements shall be fulfilled.
A.1.3.2 Personnel
The manufacturer shall use appropriately trained personnel for the operation and inspections of all
production and inspection equipment.
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