ASTM D4619-12(2018)
(Practice)Standard Practice for Inspection of Linings in Operating Flue Gas Desulfurization Systems
Standard Practice for Inspection of Linings in Operating Flue Gas Desulfurization Systems
SIGNIFICANCE AND USE
3.1 Periodic inspections are essential to evaluate lining performance, to detect existing damage potential problems, and to plan scheduled maintenance. The frequency of these inspections may diminish or increase with time depending upon lining performance.
SCOPE
1.1 This practice describes procedures for conducting inspections of the conditions of various linings in operating Flue Gas Desulfurization (FGD) system components.
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For specific hazard statements, see Section 8.
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
General Information
- Status
- Published
- Publication Date
- 31-Jul-2018
- Technical Committee
- D33 - Protective Coating and Lining Work for Power Generation Facilities
- Drafting Committee
- D33.09 - Protective Lining for Air Quality Control Systems
Relations
- Effective Date
- 01-Aug-2018
- Refers
ASTM D610-08(2019) - Standard Practice for Evaluating Degree of Rusting on Painted Steel Surfaces - Effective Date
- 01-Jan-2019
- Effective Date
- 01-Jul-2018
- Effective Date
- 01-Mar-2018
- Effective Date
- 01-Jan-2017
- Effective Date
- 01-Jun-2014
- Effective Date
- 01-Nov-2013
- Refers
ASTM D610-08(2012) - Standard Practice for Evaluating Degree of Rusting on Painted Steel Surfaces - Effective Date
- 01-Nov-2012
- Effective Date
- 01-Nov-2012
- Effective Date
- 01-Apr-2012
- Effective Date
- 01-Apr-2011
- Effective Date
- 01-Jul-2009
- Effective Date
- 01-Feb-2009
- Effective Date
- 01-Feb-2008
- Refers
ASTM D610-07 - Standard Test Method for Evaluating Degree of Rusting on Painted Steel Surfaces - Effective Date
- 01-Jul-2007
Overview
ASTM D4619-12(2018) is the internationally recognized standard practice for the inspection of linings in operating flue gas desulfurization (FGD) systems. Issued by ASTM International, this standard outlines procedures designed to evaluate the condition and performance of various lining types in FGD system components such as absorbers, ductwork, and related equipment. Regular and systematic inspections are vital for detecting damage, identifying maintenance needs, and ensuring the effective operation of FGD systems in power generation and industrial facilities. This practice helps facility operators manage risk, maintain regulatory compliance, and extend the service life of their lining systems.
Key Topics
Scope of Inspection
The standard addresses procedures for inspecting organic, inorganic, cementitious, and masonry linings within FGD components during operation. Inspections cover visible damage (cracking, blistering, erosion), chemical degradation, thickness measurements, and other physical and chemical properties of the lining.Safety Considerations
Compliance with Occupational Safety and Health Administration (OSHA) guidelines, site-specific safety criteria, and confined space entry requirements is essential. Inspectors must be aware of the possible presence of hazardous residues (e.g., acids, heavy metals) and ensure the environment is safe before entry.Inspection Team
A multidisciplinary team is recommended, typically including representatives of the facility owner/operator, lining manufacturer, applicator, equipment designer, architect engineer, third-party inspectors, and system designer.Inspection Procedures
Procedures may include:- Visual and photographic examination
- Mapping of potential problem areas
- Non-destructive testing (e.g., thickness measurement, adhesion testing)
- Destructive testing (sample removal if needed)
- Evaluation of historical records, installation details, and prior repairs
Recordkeeping and Reporting
Comprehensive records should be maintained, documenting lining installation dates, operational conditions, maintenance history, and results of previous inspections. Inspection reports need to include background information, team members, findings, test results, photographs, and recommendations.
Applications
Power Generation Facilities
Protecting and prolonging the life of FGD lining systems in power plants, ensuring effective emissions control and regulatory compliance.Industrial Emissions Control
Used in various industries that utilize FGD technology, such as chemical manufacturing and waste-to-energy plants, to monitor and maintain the integrity of internal protection systems.Maintenance Planning
Enables proactive scheduling of repairs and maintenance to prevent unplanned outages and reduce operational risks.Quality Assurance
Supports quality control in the installation and ongoing evaluation of chemical-resistant and protective linings.
Related Standards
To further enhance FGD lining inspection processes, the following standards are frequently referenced within ASTM D4619-12(2018):
- ASTM D610 - Practice for Evaluating Degree of Rusting on Painted Steel Surfaces
- ASTM D714 - Test Method for Evaluating Degree of Blistering of Paints
- ASTM D2240 - Test Method for Rubber Property-Durometer Hardness
- ASTM D4541 - Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers
- ASTM C805 - Test Method for Rebound Number of Hardened Concrete
- ASTM C856 - Practice for Petrographic Examination of Hardened Concrete
- SSPC-PA2 - Measurement of Dry Paint Thickness with Magnetic Gages
- SSPC-VIS 2 - Standard Method of Evaluating Degree of Rusting on Painted Steel Surfaces
Meeting the guidelines set by ASTM D4619-12(2018) plays a crucial role in optimizing the operational reliability, longevity, and safety of flue gas desulfurization systems through systematic lining inspections and effective maintenance strategies.
Keywords: flue gas desulfurization, FGD lining inspection, chemical resistant linings, inorganic linings, power plant emissions, ASTM standards, maintenance, inspection procedures, safety compliance, industrial linings.
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Frequently Asked Questions
ASTM D4619-12(2018) is a standard published by ASTM International. Its full title is "Standard Practice for Inspection of Linings in Operating Flue Gas Desulfurization Systems". This standard covers: SIGNIFICANCE AND USE 3.1 Periodic inspections are essential to evaluate lining performance, to detect existing damage potential problems, and to plan scheduled maintenance. The frequency of these inspections may diminish or increase with time depending upon lining performance. SCOPE 1.1 This practice describes procedures for conducting inspections of the conditions of various linings in operating Flue Gas Desulfurization (FGD) system components. 1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For specific hazard statements, see Section 8. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
SIGNIFICANCE AND USE 3.1 Periodic inspections are essential to evaluate lining performance, to detect existing damage potential problems, and to plan scheduled maintenance. The frequency of these inspections may diminish or increase with time depending upon lining performance. SCOPE 1.1 This practice describes procedures for conducting inspections of the conditions of various linings in operating Flue Gas Desulfurization (FGD) system components. 1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For specific hazard statements, see Section 8. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ASTM D4619-12(2018) is classified under the following ICS (International Classification for Standards) categories: 13.040.01 - Air quality in general. The ICS classification helps identify the subject area and facilitates finding related standards.
ASTM D4619-12(2018) has the following relationships with other standards: It is inter standard links to ASTM D4619-12, ASTM D610-08(2019), ASTM C856-18a, ASTM C856-18, ASTM C856-17, ASTM C856-14, ASTM C856-13, ASTM D610-08(2012), ASTM D6677-07(2012), ASTM D7091-12, ASTM C856-11, ASTM D714-02(2009), ASTM D4541-09, ASTM D610-08, ASTM D610-07. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
ASTM D4619-12(2018) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D4619 − 12 (Reapproved 2018)
Standard Practice for
Inspection of Linings in Operating Flue Gas Desulfurization
Systems
This standard is issued under the fixed designation D4619; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope D7091 Practice for Nondestructive Measurement of Dry
Film Thickness of Nonmagnetic Coatings Applied to
1.1 This practice describes procedures for conducting in-
Ferrous Metals and Nonmagnetic, Nonconductive Coat-
spections of the conditions of various linings in operating Flue
ings Applied to Non-Ferrous Metals
Gas Desulfurization (FGD) system components.
2.2 SSPC Standards:
1.2 This standard does not purport to address all of the
SSPC-PA2 Measurement of Dry Paint Thickness with Mag-
safety concerns, if any, associated with its use. It is the
netic Gages
responsibility of the user of this standard to establish appro-
SSPC-VIS 2 Standard Method of Evaluating Degree of
priate safety, health, and environmental practices and deter-
Rusting on Painted Steel Surfaces
mine the applicability of regulatory limitations prior to use.
For specific hazard statements, see Section 8.
3. Significance and Use
1.3 This international standard was developed in accor-
3.1 Periodic inspections are essential to evaluate lining
dance with internationally recognized principles on standard-
performance,todetectexistingdamagepotentialproblems,and
ization established in the Decision on Principles for the
to plan scheduled maintenance. The frequency of these inspec-
Development of International Standards, Guides and Recom-
tions may diminish or increase with time depending upon
mendations issued by the World Trade Organization Technical
lining performance.
Barriers to Trade (TBT) Committee.
4. Recordkeeping
2. Referenced Documents
4.1 Lining condition will depend on the operating condi-
2.1 ASTM Standards:
tions experienced by the lining systems. Records of these
C805 Test Method for Rebound Number of Hardened Con-
conditions that are maintained by the owner/operator should be
crete
evaluated for potential effects upon the linings. These may
C856 Practice for Petrographic Examination of Hardened
include:
Concrete
4.1.1 Dates of lining installation and initial operation,
D610 Practice for Evaluating Degree of Rusting on Painted
4.1.2 Solution/gas temperatures in lined components,
Steel Surfaces
4.1.3 Solution/gas chemistry (pH, composition),
D714 Test Method for Evaluating Degree of Blistering of
4.1.4 Start up/shut down dates,
Paints
4.1.5 Gas velocities and particulate loading, and
D2240 Test Method for Rubber Property—Durometer Hard-
4.1.6 Ambient conditions.
ness
D4541 Test Method for Pull-Off Strength of Coatings Using
4.2 Any known change in the process criteria or modifica-
Portable Adhesion Testers
tions of the physical design shall be identified and dated.
D6677 Test Method for Evaluating Adhesion by Knife
4.3 All past history pertaining to the lining systems should
be available during the inspection process. They may include:
This practice is under the jurisdiction of ASTM Committee D33 on Protective
4.3.1 Copies of existing lining specifications and installa-
Coating and Lining Work for Power Generation Facilities and is the direct
tion procedures.
responsibilityofSubcommitteeD33.09onProtectiveLiningforAirQualityControl
4.3.2 Quality control documents of the existing lining in-
Systems.
Current edition approved Aug. 1, 2018. Published August 2018. Originally
stallation.
approved in 1986. Last previous edition approved in 2012 as D4619 – 12. DOI:
4.3.3 Copies of previous inspection reports.
10.1520/D4619-12R18.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on Available from Society for Protective Coatings (SSPC), 40 24th St., 6th Floor,
the ASTM website. Pittsburgh, PA 15222-4656, http://www.sspc.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D4619 − 12 (2018)
4.3.4 Documentation pertaining to any maintenance of ex- 7.1.1 Safety—The inspection team shall verify that the
isting lining systems. equipment being inspected has been made safe for entry. This
shall include lockout procedures for related equipment such as,
5. Inspection Team butnotlimitedto,theboiler,dampers,valves,fans,andpumps.
7.1.2 Lighting—Sufficient lighting shall be provided to as-
5.1 The owner/operator should select a team of experienced
sure general lighting of the overall area plus localized high
personnel to conduct the inspection. Personnel representing the
intensity lights for close visual observation or taking of
following may be included:
photographs, or both. The lighting fixtures shall be equipped
5.1.1 Owner’s representative,
with a safety guard to minimize breakage and injury.
5.1.2 Lining manufacturer,
7.1.3 Access to Lining Surfaces—The access equipment
5.1.3 Lining applicator,
must meet all safety requirements of OSHA and the owner/
5.1.4 Equipment designer,
operator. The equipment must be capable of placing the
5.1.5 Architect engineer,
inspectors close enough to the lining surface to perform all
5.1.6 Third party inspectors, and
inspection procedures.
5.1.7 System designer.
7.1.4 Cleaning—Selected lining surfaces to be inspecte
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