ASTM D8140-18(2023)
(Guide)Standard Guide for the Use of Foundry Sand in Asphalt Mixtures
Standard Guide for the Use of Foundry Sand in Asphalt Mixtures
SCOPE
1.1 This guide covers the physical and chemical requirements of virgin or recovered foundry sand for use as a fine aggregate in asphalt mixtures.
1.2 This guide is for use by contractors, foundry sand suppliers, or other purchasers as part of the purchase document describing the material to be furnished. Those responsible for selecting the proportions for the asphalt mixture should have the responsibility of determining the proportions of foundry sand as a fine aggregate.
1.3 The values stated in SI units are to be regarded as the standard. No other units of measurement are included in this standard.
1.4 The text of this standard references notes and footnotes which provide explanatory information. These notes and footnotes (excluding those in tables and figures) shall not be considered as requirements of this standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
General Information
- Status
- Published
- Publication Date
- 30-Apr-2023
- Technical Committee
- D04 - Road and Paving Materials
- Drafting Committee
- D04.50 - Aggregate Specifications
Relations
- Effective Date
- 01-Jan-2024
- Effective Date
- 15-Nov-2023
- Effective Date
- 15-Dec-2019
- Effective Date
- 01-Nov-2019
- Effective Date
- 01-Aug-2019
- Effective Date
- 01-Jan-2019
- Effective Date
- 15-Dec-2018
- Effective Date
- 01-Oct-2018
- Effective Date
- 15-Aug-2018
- Effective Date
- 01-Aug-2018
- Effective Date
- 01-Jul-2018
- Effective Date
- 01-Jul-2018
- Effective Date
- 01-Feb-2018
- Effective Date
- 01-Jan-2018
- Effective Date
- 15-Jul-2017
Overview
ASTM D8140-18(2023), titled Standard Guide for the Use of Foundry Sand in Asphalt Mixtures, provides comprehensive guidelines for the use of virgin or recovered foundry sand as a fine aggregate component in asphalt mixtures. Developed by ASTM Committee D04 on Road and Paving Materials, this guide establishes requirements for the physical and chemical properties of foundry sand, as well as procedures for its sampling, testing, certification, and documentation.
This standard aims to support contractors, foundry sand suppliers, asphalt producers, and purchasers by outlining the necessary parameters to ensure the quality, suitability, and environmental compliance of foundry sand when used in hot mix asphalt (HMA) and other asphaltic mixtures.
Key Topics
- Physical and Chemical Requirements: Specifies criteria for particle size distribution, grain shape, moisture content, relative density, and optional soundness testing for foundry sand.
- Material Quality: Details the need for foundry sand to consist of hard, tough, durable particles and to be free from harmful waste streams such as slag, dust, or other contaminants.
- Environmental Considerations: Emphasizes testing for toxicity, leachate characteristics, and reactivity (such as cyanides and sulfides), ensuring compliance with current local, state, and federal regulations.
- Sampling and Testing Methods: References established ASTM and EPA methods for sampling, sieve analysis, moisture determination, and chemical testing.
- Ordering and Documentation: Outlines what should be included in purchase orders (quantity, test requirements, exceptions), and encourages thorough documentation and certification by suppliers.
- Package Marking and Shipping: Requires clear labeling of packaged materials and proper shipping documentation to accompany every shipment.
Applications
The use of foundry sand as a fine aggregate in asphalt mixtures provides both economic and environmental benefits by recycling an industrial byproduct and reducing the consumption of virgin natural resources. Key industry applications include:
- Hot Mix Asphalt (HMA) Production: Foundry sand can improve the fine aggregate composition of HMA, potentially enhancing certain performance characteristics.
- Sustainable Road Construction: Incorporating recovered foundry sand aligns with sustainable construction practices, supporting recycling initiatives and waste reduction goals.
- Cost-Effective Material Sourcing: Contractors and producers can access a reliable source of quality fine aggregate, possibly at reduced cost compared to natural alternatives.
In all cases, strict compliance with the guidelines ensures that the inclusion of foundry sand does not compromise pavement durability, environmental protection, or regulatory obligations.
Related Standards
ASTM D8140-18(2023) references several important standards and testing methods for evaluating foundry sand and asphalt mixtures, including:
- ASTM C88/C88M - Test Method for Soundness of Aggregates
- ASTM C117 - Test Method for Materials Finer than 75-μm Sieve by Washing
- ASTM C125 - Terminology Relating to Concrete and Concrete Aggregates
- ASTM C128 - Test Method for Relative Density and Absorption of Fine Aggregate
- ASTM C136/C136M - Sieve Analysis of Fine and Coarse Aggregates
- ASTM D75/D75M - Practice for Sampling Aggregates
- ASTM D8 - Terminology Relating to Materials for Roads and Pavements
- EPA SW-846 Methods:
- Test Method 1312 (Synthetic Precipitation Leaching Procedure)
- Test Methods for Reactive Cyanide and Sulfide
- Soil and Waste pH Measurement
Using these referenced standards ensures robust evaluation and traceability for the foundry sand being incorporated into asphalt mixtures.
Keywords: foundry sand, asphalt mixtures, fine aggregates, ASTM D8140, HMA, sustainable construction, material quality, aggregate testing, environmental compliance, road materials standards
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Frequently Asked Questions
ASTM D8140-18(2023) is a guide published by ASTM International. Its full title is "Standard Guide for the Use of Foundry Sand in Asphalt Mixtures". This standard covers: SCOPE 1.1 This guide covers the physical and chemical requirements of virgin or recovered foundry sand for use as a fine aggregate in asphalt mixtures. 1.2 This guide is for use by contractors, foundry sand suppliers, or other purchasers as part of the purchase document describing the material to be furnished. Those responsible for selecting the proportions for the asphalt mixture should have the responsibility of determining the proportions of foundry sand as a fine aggregate. 1.3 The values stated in SI units are to be regarded as the standard. No other units of measurement are included in this standard. 1.4 The text of this standard references notes and footnotes which provide explanatory information. These notes and footnotes (excluding those in tables and figures) shall not be considered as requirements of this standard. 1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
SCOPE 1.1 This guide covers the physical and chemical requirements of virgin or recovered foundry sand for use as a fine aggregate in asphalt mixtures. 1.2 This guide is for use by contractors, foundry sand suppliers, or other purchasers as part of the purchase document describing the material to be furnished. Those responsible for selecting the proportions for the asphalt mixture should have the responsibility of determining the proportions of foundry sand as a fine aggregate. 1.3 The values stated in SI units are to be regarded as the standard. No other units of measurement are included in this standard. 1.4 The text of this standard references notes and footnotes which provide explanatory information. These notes and footnotes (excluding those in tables and figures) shall not be considered as requirements of this standard. 1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ASTM D8140-18(2023) is classified under the following ICS (International Classification for Standards) categories: 91.100.50 - Binders. Sealing materials; 93.080.20 - Road construction materials. The ICS classification helps identify the subject area and facilitates finding related standards.
ASTM D8140-18(2023) has the following relationships with other standards: It is inter standard links to ASTM C88/C88M-24, ASTM C117-23, ASTM C125-19a, ASTM D75/D75M-19, ASTM D8-19, ASTM C125-19, ASTM D8-18c, ASTM C125-18b, ASTM D8-18b, ASTM C88/C88M-18, ASTM C125-18a, ASTM D8-18a, ASTM D8-18, ASTM C125-18, ASTM D8-17c. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
ASTM D8140-18(2023) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D8140 − 18 (Reapproved 2023)
Standard Guide for the
Use of Foundry Sand in Asphalt Mixtures
This standard is issued under the fixed designation D8140; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope C117 Test Method for Materials Finer than 75-μm (No. 200)
Sieve in Mineral Aggregates by Washing
1.1 This guide covers the physical and chemical require-
C125 Terminology Relating to Concrete and Concrete Ag-
ments of virgin or recovered foundry sand for use as a fine
gregates
aggregate in asphalt mixtures.
C128 Test Method for Relative Density (Specific Gravity)
1.2 This guide is for use by contractors, foundry sand
and Absorption of Fine Aggregate
suppliers, or other purchasers as part of the purchase document
C136/C136M Test Method for Sieve Analysis of Fine and
describing the material to be furnished. Those responsible for
Coarse Aggregates
selecting the proportions for the asphalt mixture should have
C566 Test Method for Total Evaporable Moisture Content of
the responsibility of determining the proportions of foundry
Aggregate by Drying
sand as a fine aggregate.
D8 Terminology Relating to Materials for Roads and Pave-
ments
1.3 The values stated in SI units are to be regarded as the
standard. No other units of measurement are included in this D75/D75M Practice for Sampling Aggregates
D2488 Practice for Description and Identification of Soils
standard.
(Visual-Manual Procedures)
1.4 The text of this standard references notes and footnotes
D3665 Practice for Random Sampling of Construction Ma-
which provide explanatory information. These notes and foot-
terials
notes (excluding those in tables and figures) shall not be
2.2 EPA Standards:
considered as requirements of this standard.
SW-846 Test Method 1312 Synthetic Precipitation Leaching
1.5 This standard does not purport to address all of the
Procedure
safety concerns, if any, associated with its use. It is the
SW-846 Test Method 9045 Soil and Waste pH
responsibility of the user of this standard to establish appro-
SW-846 Section 7.3.3 Interim Guidance for Reactive Cya-
priate safety, health, and environmental practices and deter-
nide
mine the applicability of regulatory limitations prior to use.
SW-846 Section 7.3.4 Interim Guidance for Reactive Sulfide
1.6 This international standard was developed in accor-
dance with internationally recognized principles on standard-
3. Terminology
ization established in the Decision on Principles for the
Development of International Standards, Guides and Recom-
3.1 Definitions:
mendations issued by the World Trade Organization Technical
3.1.1 environmental consideration—foundry sand should be
Barriers to Trade (TBT) Committee.
evaluated for environmental consideration (air quality, water
quality, and storage) using the required local, state, and federal
2. Referenced Documents
test methods in effect at the time of use.
2.1 ASTM Standards:
3.1.2 foundry sand—a fine aggregate used to produce molds
C88/C88M Test Method for Soundness of Aggregates by
or cores in foundry facilities, which are used to cast ferrous and
Use of Sodium Sulfate or Magnesium Sulfate
non-ferrous metals, consisting mostly of silica sand, lake sand,
olivine sand, or zircon sand.
This guide is under the jurisdiction of ASTM Committee D04 on Road and
3.2 For definitions of other terms used in this standard, refer
Paving Materials and is the direct responsibility of Subcommittee D04.50 on
to Terminologies D8 and C125 and EPA SW-846—Test Meth-
Aggregate Specifications.
ods for Evaluating Solid Wastes: Physical/Chemical Methods.
Current edition approved May 1, 2023. Published May 2023. Originally
approved in 2018. Last previous edition approved in 2018 as D8140 – 18. DOI:
10.1520/D8140-18R23.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Available from United States Environmental Protection Agency (EPA), William
Standards volume information, refer to the standard’s Document Summary page on Jefferson Clinton Bldg., 1200 Pennsylvania Ave., NW, Washington, DC 20460,
the ASTM website. http://www.epa.gov.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D8140 − 18 (2023)
4. Ordering Information weighted average loss not greater than 15 % when sodium
sulfate is used or 20 % when magnesium sulfate is used.
4.1 The order for the material under this guide should
6.5.2 Foundry sand failing to meet the requirements of 6.5.1
include the following information:
could be regarded as meeting the requirements of soundness,
4.1.1 Quantity, in metric tonnes.
provided that the supplier of the foundry sand demonstrates to
4.1.2 If the soundness of the material in 6.5.1 is required,
the purchaser or specifier that bituminous mixtures containing
indicate whether the test was conducted with sodium or
the proposed foundry sand have previously provided satisfac-
magnesium sulfate.
tory service when exposed to weathering similar to that to be
4.1.3 Any exceptions or additions to this guide.
encountered.
4.2 Certification—When specified in the purchase order or
contract, the purchaser should be furnished certification that
7. Environmental Requirements
samples representing each lot have been tested as directed in
7.1 Foundry sand from bronze/brass foundry is not covered
th
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