Standard Test Method for Cone/Plate Viscosity at a 500 s<sup>-1</sup> Shear Rate

SIGNIFICANCE AND USE
4.1 This test has been used to measure viscosities of automotive topcoats in place of No. 4 Ford cup measurements and has provided an equivalent ability to evaluate whether the paint meets specifications and is sprayable.  
4.2 The method could be considered as an alternative to No. 4 Ford cup and other efflux cup measurements for other products as well.  
4.3 The type of viscometer described in this method gives better temperature control than Ford and other efflux cups and is expected to give better precision.  
4.4 This test method is suitable for all paints and related materials whether they are Newtonian in behavior or not.
SCOPE
1.1 This test method covers the determination of the viscosity of paints and related products using a cone/plate viscometer at a shear rate of 500 s-1.  
1.2 Viscosity values obtained by this method may be used as an alternative to results from No. 4 Ford cup measurements. The values from this method do not replicate Ford cup results, but can be used for quality control, producer-user specifications and viscosity reduction in the same manner that Ford cups are used.  
1.3 If viscosity at a higher shear rate is needed, Test Method D4287, which describes viscosity measurement at 10 000 s-1 to 12 000 s-1 may be used.  
1.4 The values stated in SI units are to be regarded as standard. The values given in parentheses are provided for information only and are not considered standard.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Jan-2023

Relations

Effective Date
01-Oct-2023
Effective Date
01-May-2019
Effective Date
01-Dec-2014
Effective Date
01-Dec-2010
Effective Date
01-Feb-2010
Effective Date
15-May-2005
Effective Date
10-Aug-2002
Effective Date
10-Nov-2000
Effective Date
10-Nov-2000
Effective Date
15-Sep-1991

Overview

ASTM D7395-18(2023), Standard Test Method for Cone/Plate Viscosity at a 500 s-1 Shear Rate, is an internationally recognized test method issued by ASTM International. It defines procedures for determining the viscosity of paints and related coatings using a cone/plate viscometer at a controlled shear rate of 500 s-1. This method provides a reliable alternative to traditional efflux cup measurements such as the No. 4 Ford cup and is suitable for both Newtonian and non-Newtonian materials.

Adopting this standard enables quality control and specification compliance for various coatings, especially in the automotive and industrial sectors. The method is valued for its enhanced temperature control and precision compared to efflux cups, resulting in more consistent and reproducible viscosity measurements.

Key Topics

  • Cone/Plate Viscometer Technique
    The standard specifies the use of a cone/plate viscometer, which ensures accurate viscosity testing under a constant shear rate of 500 s-1 at 25 °C. This setup is especially well-suited for products requiring tight viscosity control.

  • Comparison to Ford Cup Methods
    ASTM D7395-18(2023) is established as a direct alternative to the No. 4 Ford cup measurements commonly used in paint testing. Although results are not directly interchangeable, both approaches support product quality assessment and specification checks.

  • Precision and Temperature Control
    The cone/plate method offers improved control of testing temperature and better repeatability compared to efflux cup tests. This leads to greater reliability, especially when testing critical coatings like automotive topcoats.

  • Sampling and Preparation
    The standard outlines best practices for sampling and preparing specimens to avoid air bubbles or foreign matter, ensuring representative and accurate viscosity readings.

Applications

  • Automotive Paints and Topcoats
    Commonly used for evaluating the sprayability and specification compliance of automotive coatings, especially where precise viscosity values are critical for processing or performance.

  • Quality Control in Paint Manufacturing
    This standard serves as a tool for routine viscosity checks in production, supporting process adjustments and batch release decisions for a wide variety of paints and coatings.

  • Specification Compliance
    Producers and users rely on ASTM D7395-18(2023) to confirm that materials meet viscosity specifications before use or delivery, reducing the risk of application issues.

  • Versatility for Coating Types
    Suitable for all paint types, regardless of Newtonian or non-Newtonian flow behavior, making it a practical solution across decorative, industrial, and specialty coatings markets.

Related Standards

  • ASTM D4287 – Test Method for High-Shear Viscosity Using a Cone/Plate Viscometer
    For applications requiring viscosity measurement at higher shear rates (10,000 s-1 to 12,000 s-1).

  • ASTM D3925 – Practice for Sampling Liquid Paints and Related Pigmented Coatings
    Provides guidance on representative sample collection for accurate viscosity and other property determinations.

  • No. 4 Ford Cup Method
    A traditional efflux method referenced for comparative and alternative use in viscosity measurement protocols.

Practical Value

By implementing ASTM D7395-18(2023), manufacturers and laboratories benefit from superior temperature control, reproducibility, and versatility in viscosity testing of paints and coatings. The standard supports efficient quality control, process optimization, and consistent product performance - helping organizations meet regulatory, customer, and industry requirements for coating materials.

Keywords: ASTM D7395-18, cone/plate viscometer, viscosity measurement, 500 s-1 shear rate, paint and coatings testing, alternative to Ford cup, quality control, automotive topcoats, product specifications, rheology.

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ASTM D7395-18(2023) - Standard Test Method for Cone/Plate Viscosity at a 500 s<sup>-1</sup> Shear Rate

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Frequently Asked Questions

ASTM D7395-18(2023) is a standard published by ASTM International. Its full title is "Standard Test Method for Cone/Plate Viscosity at a 500 s<sup>-1</sup> Shear Rate". This standard covers: SIGNIFICANCE AND USE 4.1 This test has been used to measure viscosities of automotive topcoats in place of No. 4 Ford cup measurements and has provided an equivalent ability to evaluate whether the paint meets specifications and is sprayable. 4.2 The method could be considered as an alternative to No. 4 Ford cup and other efflux cup measurements for other products as well. 4.3 The type of viscometer described in this method gives better temperature control than Ford and other efflux cups and is expected to give better precision. 4.4 This test method is suitable for all paints and related materials whether they are Newtonian in behavior or not. SCOPE 1.1 This test method covers the determination of the viscosity of paints and related products using a cone/plate viscometer at a shear rate of 500 s-1. 1.2 Viscosity values obtained by this method may be used as an alternative to results from No. 4 Ford cup measurements. The values from this method do not replicate Ford cup results, but can be used for quality control, producer-user specifications and viscosity reduction in the same manner that Ford cups are used. 1.3 If viscosity at a higher shear rate is needed, Test Method D4287, which describes viscosity measurement at 10 000 s-1 to 12 000 s-1 may be used. 1.4 The values stated in SI units are to be regarded as standard. The values given in parentheses are provided for information only and are not considered standard. 1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 4.1 This test has been used to measure viscosities of automotive topcoats in place of No. 4 Ford cup measurements and has provided an equivalent ability to evaluate whether the paint meets specifications and is sprayable. 4.2 The method could be considered as an alternative to No. 4 Ford cup and other efflux cup measurements for other products as well. 4.3 The type of viscometer described in this method gives better temperature control than Ford and other efflux cups and is expected to give better precision. 4.4 This test method is suitable for all paints and related materials whether they are Newtonian in behavior or not. SCOPE 1.1 This test method covers the determination of the viscosity of paints and related products using a cone/plate viscometer at a shear rate of 500 s-1. 1.2 Viscosity values obtained by this method may be used as an alternative to results from No. 4 Ford cup measurements. The values from this method do not replicate Ford cup results, but can be used for quality control, producer-user specifications and viscosity reduction in the same manner that Ford cups are used. 1.3 If viscosity at a higher shear rate is needed, Test Method D4287, which describes viscosity measurement at 10 000 s-1 to 12 000 s-1 may be used. 1.4 The values stated in SI units are to be regarded as standard. The values given in parentheses are provided for information only and are not considered standard. 1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D7395-18(2023) is classified under the following ICS (International Classification for Standards) categories: 87.040 - Paints and varnishes. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D7395-18(2023) has the following relationships with other standards: It is inter standard links to ASTM D4287-00(2023), ASTM D4287-00(2019), ASTM D4287-00(2014), ASTM D3925-02(2010), ASTM D4287-00(2010), ASTM D4287-00(2005), ASTM D3925-02, ASTM D4287-00, ASTM D4287-94, ASTM D3925-91(1996). Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D7395-18(2023) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D7395 − 18 (Reapproved 2023)
Standard Test Method for
-1 1
Cone/Plate Viscosity at a 500 s Shear Rate
This standard is issued under the fixed designation D7395; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope D4287 Test Method for High-Shear Viscosity Using a Cone/
Plate Viscometer
1.1 This test method covers the determination of the viscos-
ity of paints and related products using a cone/plate viscometer
3. Summary of Test Method
-1
at a shear rate of 500 s .
3.1 The material to be tested is placed between the cone and
1.2 Viscosity values obtained by this method may be used as
plate of a cone/plate viscometer set at 25 ºC, a solvent trap is
an alternative to results from No. 4 Ford cup measurements. -1
lowered, and the specimen is subjected to a shear rate of 500 s
The values from this method do not replicate Ford cup results,
while the viscosity is measured.
but can be used for quality control, producer-user specifica-
4. Significance and Use
tions and viscosity reduction in the same manner that Ford cups
are used.
4.1 This test has been used to measure viscosities of
automotive topcoats in place of No. 4 Ford cup measurements
1.3 If viscosity at a higher shear rate is needed, Test Method
-1
and has provided an equivalent ability to evaluate whether the
D4287, which describes viscosity measurement at 10 000 s to
-1
paint meets specifications and is sprayable.
12 000 s may be used.
4.2 The method could be considered as an alternative to No.
1.4 The values stated in SI units are to be regarded as
4 Ford cup and other efflux cup measurements for other
standard. The values given in parentheses are provided for
products as well.
information only and are not considered standard.
1.5 This standard does not purport to address all of the 4.3 The type of viscometer described in this method gives
safety concerns, if any, associated with its use. It is the better temperature control than Ford and other efflux cups and
responsibility of the user of this standard to establish appro- is expected to give better precision.
priate safety, health, and environmental practices and deter-
4.4 This test method is suitable for all paints and related
mine the applicability of regulatory limitations prior to use.
materials whether they are Newtonian in behavior or not.
1.6 This international standard was developed in accor-
dance with internationally recognized principles on standard- 5. Apparatus
ization established in the Decision on Principles for the
5.1 Cone/Plate Type Viscometer with cone/speed combina-
Development of International Standards, Guides and Recom- -1
tion producing a shear rate of 500 s , a nominal torque of
mendations issued by the World Trade Organization Technical
7980 mN-m, and fitted with a solvent trap that covers the cone.
Barriers to Trade (TBT) Committee.
For automotive topcoats, the viscometer must provide a vis-
cosity measurement range that includes 20 mPa·s (cP) to 200
2. Referenced Documents
mPa·s (cP) at the above-mentioned shear rate. A spindle 1.5 cm
2.1 ASTM Standards: in diameter, with a 1.2° cone angle, operating at 100 r/min
D3925 Practice for Sampling Liquid Paints and Related (rpm) speed has worked well.
Pigmented Coatings
6. Reagents and Materials
6.1 Water or Solvent—If the viscometer allows manual
zeroing, this should be done in accordance with the manufac-
This test method is under the jurisdiction of ASTM Committee D01 on Paint
turer’s directions. Zeroing procedures that require liquids may
and Related Coatings, Materials, and Applications and is the direct responsibility of
Subcommittee D01.24 on Physical Properties of Liquid Paints & Paint Materials.
be satisfied with water or a low-viscosity solvent such as
Current edition approved Feb. 1, 2023. Published February 2023. Originally
xylene or mineral spirits.
approved in 2007. Last previous edition approved in 2018 as D7395 – 18. DOI:
10.1520/D7395-18R23.
6.2 Mineral Oils—One to three standard mineral oils with
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
known viscosities (certified by an approved laboratory) lying
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
between 10 % and 90 % full scale to be used for calibration
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. verification the instrument.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D7395 − 18 (2023)
NOTE 1—Silicone oils should be avoided because of their tendency to
mm) around the entire circumference of the cone. Lower the
contaminate instruments, containers and other equipment.
solvent trap over the cone and onto the plate.
NOTE 3—If specimen material is not observed around the entire
7. Sampling
circumference of the cone, Stop! Clean up and deposit a new specimen
onto the plate. Verify that the entire specimen is being dispensed from the
7.1 Take a representative sample of the product to be tested
pipette, syringe or other transfer device.
in accordance with Practice D3925. If the sample has a
9.3 Wait for 60 s to allow the specimen to reach 25.0 ºC and
tendency to settle or separate on standing, then it must be
stirred or shaken until homogeneous before a test specimen is equilibrate at that temperature. If the instrument has the
capability of setting times for specific procedures, set the
taken from it. However, it is appropriate to directly test a
sample that has been under constant circulation and shear in a HOLD time for 60 s or make certain that the specimen has
equilibrated at 25.0 °C
...

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